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BioProTT

FlowTrack SL

User Manual

Summary of Contents for BioProTT FlowTrack SL

Page 1: ...BioProTTTM FlowTrack SL User Manual...

Page 2: ...tec GmbH Copyright 2022 em tec GmbH Finning All rights reserved Subject to Technical Changes Owing to our policy of continuous product development the illustrations and technical data contained in thi...

Page 3: ......

Page 4: ...oProTTTM FlowTrack SL 17 5 3 Menu Structure of the BioProTTTM FlowTrack SL 18 6 Installation and Powering of the BioProTTTM FlowTrack SL 19 7 BioProTTTM Clamp On SL 21 7 1 Installation of the BioProTT...

Page 5: ...SL 40 13 1 Current Loop Definitions for the BioProTT FlowTrack SL 40 13 2 Checking the Current Loops of the BioProTT FlowTrack SL 41 14 Error Codes and Information 44 15 Troubleshooting 45 16 Environ...

Page 6: ...er manual carefully before use In addition inspect your equipment for completeness and damage when unpacking The user manual contains important information on the safe handling of the BioProTT FlowMea...

Page 7: ...sumer use for outdoor use for legal metrology when the housing is damaged to control and regulate a safety operation of a plant or equipment especially those requiring mandatory surveillance by law Du...

Page 8: ...stem could increase or its immunity to interference could be reduced The BioProTTTM FlowMeasurement System may be influenced by radio frequency RF devices This includes mobile RF communication equipme...

Page 9: ...dentified by compromised measurement data which are not related to the real flow Please note The BioProTTTM Clamp On SL is not galvanically isolated It is important to ensure that the BioProTTTM FlowM...

Page 10: ...perating instructions or if your BioProTTTM FlowTrack SL is damaged in any way please contact our service department Make a note of the serial number of the BioProTTTM FlowTrack SL and the sensor befo...

Page 11: ...g current Alternating current must be fed to the supplied external power supply unit The values for the supply voltage must correspond to those of the power supply unit 100 240 VAC 50 60 Hz Friwo Ger...

Page 12: ...ve 2012 19 EU and national legislation Manufacturer em tec GmbH Lerchenberg 20 86923 Finning Germany Serial number Order number The manufacturer declares the conformitiy of the device with the applica...

Page 13: ...CT BioProTT Clamp On SL sensor BioProTT Clamp On SL EMC ElectroMagnetic Compatibility flow meter BioProTT FlowTrack SL N A Not Applicable PLC Programmable Logic Controller ID Inner Diameter OD Outer D...

Page 14: ...wo pairs of sound transducers i e four piezo ceramics in total which are arranged in an X configuration around the tube containing the measured flow When sending ultrasonic signals through the measuri...

Page 15: ...le is an Accessory Kit ID 13691 containing 1x USB RS232 Interface Cable 2x Connecting Cable for Current Output 1 x Connecting Cable for Digital Output Please note The Accessory Kit must be ordered sep...

Page 16: ...y relevant if the power is supplied via the power socket The button does not affect power supplied via the Flow or the RSS socket 2 Power 4 pin connecting socket for DC power Note Only 2 pins are actu...

Page 17: ...function Please note If the selection of a value is possible the word sel is displayed on the screen after the enter button was pressed The enter button is used to change to sel mode confirm a value...

Page 18: ...re 4 Menu Structure of the BioProTTTM FlowTrack SL Please note Some screens e g the Flow and Coupling Screen or the Calibration Table Screen are only visible when a sensor is connected BioProTT FlowTr...

Page 19: ...rror the power supply must be turned off When power is supplied via the power socket the on off button is used to power on the BioProTTTM FlowTrack SL otherwise the on off button does not have an effe...

Page 20: ...e analog socket connect the plug of the analog cable to the connection at the rear of the device Below the pin assignments and cable colors for flow meters with round connectors for power flow and RSS...

Page 21: ...Before you clamp on the sensor make sure that the tube is not deformed damaged or dirty Ensure that the tube size used corresponds with the size of the BioProTTTM Clamp On SL Air in the tube can lead...

Page 22: ...For more information regarding the cleaning and disinfection of the BioProTTTM Clamp On SL refer to the respective user manual While installing the BioProTTTM Clamp On SL be sure not to impair the fu...

Page 23: ...flow value The stated measurement accuracy of the BioProTTTM Clamp On SL is only valid if the specified tubes are used at the specified medium temperature the sensor was adjusted and calibrated for an...

Page 24: ...ce If the BioProTTTM Clamp On SL is exchanged during operation the alarm is activated with an error message Once the new BioProTTTM Clamp On SL is connected the alarm is reset and the calibration data...

Page 25: ...y after a time of 30 minutes if no user action has taken place With the activation of the screen saver the display brightness is set to the mimimum value of 25 and the em tec logo rotates on the scree...

Page 26: ...ails see chapter 10 2 1 Received Signal Strength RSS Acousting Cou pling on the Analog Interface Table 9 Flow and Coupling Screen In order to ensure the highest possible acoustic coupling make sure th...

Page 27: ...here is a built in flow totalizer available via the following screen Screen Meaning The totalizer screen can only be accessed when a valid sensor is connected When entering the totalizing screen the i...

Page 28: ...will not have an effect on the totalizer When the totalizer is running and the enter button is pressed the totalizer is stopped The display will show the value for the total flow at this point and in...

Page 29: ...he sensor meaning that when the device is powered on off and or the sensor is changed or recon nected the factor is automatically reset to 1 00 By pressing the Enter and using the Arrow buttons the fa...

Page 30: ...onds after the coupling has increased beyond 50 This is especially the case for the 10 second mean flow transmitted by the serial interface where it can take up to 10 seconds to average out the effect...

Page 31: ...st from the host system The following commands are available via the digital interface Every command has to be sent with carriage return CR The recommended delay between two commands should not be les...

Page 32: ...see chapter 11 Status Information for more details aaa acoustic coupling RSS in range 0 to 100 p pp calibration factor ffffff mean flow calculated over 100 ms output rate of 10 Hz in ASCII range 99999...

Page 33: ...table 2 with negative flow values 00 04 100 1 34 4804 4805 4805 43 CR LF Sensor connected after stable zeroing 00 40 100 1 00 0 0 0 43 CR LF Sensor connected insufficient acoustic coupling RSS value...

Page 34: ...cted Table 6 Number of Calibration Tables Stored on the Sensor 10000 Flow Range of Selected Calibration Table Qmax The device information in the second line contains 59915 Serial Number of BioProTTTM...

Page 35: ...nsor to the tube make sure to follow the instructions in the chapter 7 1 Installation of the BioProTTTM Clamp On SL 10 2 2 Flow Value on the Analog Interface The analog interface consists of a 4 20 mA...

Page 36: ...ected sensor table This value is indicated in the calibration report shown as range on the display or given on the serial port The Qmax related to analog current conversion factors are indicated in th...

Page 37: ...0 9375 28125 Table 16 Range and Conversion Factors for the Analog Interface of the BioProTTTM FlowTrack SL Please note The conversion factor is a fixed value based on the maximum flow range of a senso...

Page 38: ...ing RSS 50 Bit 5 1 Flow screen shows RSS value Check coupling Selection of calibration table Bit 4 3 2 are set according to selected calibration table Selected table shown on screen None Check if corr...

Page 39: ...urer must be strictly observed including material compatibility The following surface disinfectant is recommended Name Manufacturer Contact Bacillol AF Hartmann www hartmann de 12 2 Cleaning and Disin...

Page 40: ...The BioProTTTM FlowMeasurement System supports passive and active modes of operation for flow and RSS current loop see figure below However the BioProTTTM FlowTrack SL always needs power in order to o...

Page 41: ...2 brown 2 Current Loop see above white 3 Ground in GND_in Connect Pin 3 to the appropriate connector of your reading device data logger e g return or of an amperemeter blue 4 Current Loop Connect Pin...

Page 42: ...e loop by connecting also to of battery blue 4 Current Loop Connect Pin 4 to the appropriate connector of your reading device amperemeter e g send or black Table 19 Wiring for the BioProTTTM FlowTrack...

Page 43: ...Voltage Conversion Factor Zero Point Voltage at 4 mA 0 2 V 100 Ohm 0 1 V per mA 0 4 V 0 5 V 250 Ohm 0 25 V per mA 1 0 V 0 10 V 500 Ohm 0 5 V per mA 2 0 V Table 19 Voltage Conversion for loop check wi...

Page 44: ...1A 15 V check error 1B error page w 1B 15 V check error 1C error page w 1C EEPROM CRC error sensor 21 error page w 21 EEPROM factor inconsistent sensor 22 error page w 22 EEPROM of the sensosor not c...

Page 45: ...f there are air bubbles in the tube 2 Remove the bubbles 3 Zero the system again If the problem persists please return the sensor and the BioProTTTM FlowTrack SL for servicing No flow and RSS reading...

Page 46: ...direct heat and or sunlight If the problem persists please return the sensor and the BioProTTTM FlowTrack SL for servicing Display Display is blank frozen Power supply may be disconnected 1 Check if t...

Page 47: ...interface The sensor cable is damaged 1 Check if the sensor is connected properly to the device and if the sensor is damaged 2 Check if the cable is damaged 3 If the cable is damaged please contact ou...

Page 48: ...e correct command refer to chapter 10 1 3 Using the Digital Interface for more information If the problem persists please return the sensor and the BioProTTTM FlowTrack SL for servicing Analog Output...

Page 49: ...e is limited to a maximum of approximately 23 mA 1 Ensure that the flow stays within the specified range 2 If necessary adjust the pump setting If the problem persists despite the flow being within th...

Page 50: ...t the sensor again 5 Ensure that the circuit is intact 6 If the circuit is broken fix it and restart the measurement 7 Check if any errors are present and indicated on the display If the problem persi...

Page 51: ...n receipt we repair or dispose of these components properly For our address please see the very beginning of this user manual For the best utilization of raw materials the product and its components a...

Page 52: ...og output Flow and Received Signal Strength RSS Graphical User Interface GUI Graphical user interface to select calibration table and to view real time data Totalizing feature accessible The mean flow...

Page 53: ...is a diversified global manufacturer and solutions provider with annual revenue of approximately 7 billion We deliver innovative equipment and components consumable supplies aftermarket parts software...

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