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BA-en-2018-2006_ES53

• An overcurrent protection device with a nominal current rating 

 16 A 

and breaking capacity 

 4 kA must be installed in the mains power sup-

ply circuit. To ensure that no voltage is supplied to the bars when the 
material web is at rest, enabling the supply voltage to the power supply 
via machine contact is recommended. If the material web is at rest, or if 
the machine is not in operation, no high voltage is supplied to the bars 
in this case (see 

chapter 3.6 "Connecting supply voltage”, page 14

).

• Before starting up the power supply the user must make sure that the 

power supply and the bars have been installed and assembled cor-
rectly. The supply voltage can then be switched on (see 

chapter 4.1 

"Startup”, page 16

).

• The power supply must be checked regularly to ensure its proper func-

tioning. The connections of the high voltage cables must be free of dirt 
and other foreign matter (see 

chapter 5.1 "Power supply”, page 17

).

• Make sure that the bars are clean at all times. Dirt results in malfunc-

tions and in premature wear of the units.

• When cleaning do not soak the bars and the high voltage cable in sol-

vent and do not damage the emission tips; allow the solvent to evapo-
rate completely before restarting the unit (see 

chapter 5.2 "Discharging 

bars”, page 17

chapter 6 "Trouble-shooting”, page 18

).

Ex-Warning:

Only fuses specified in the spare parts list and complying with Standard 
IEC 60127-2/5 may be used; failure to observe this specification will 
void the Ex approval (see 

chapter 6 "Trouble-shooting”, page 18

).

• Potential risk for wearers of cardiac pacemakers:

Moving the chest closer than 3.5 cm to the emission tips of the 
discharging bars or making surface contact with several emission tips 
(touching a single tip is not critical) can result in a temporary switchover 
of the cardiac pacemaker into the fault mode. Permanent proximity or 
contact can therefore cause severe problems. 

If it is likely that the chest of such a person comes closer than 3.5 cm to 
the emission tips of the discharging bar, or if several emission tips are 
touched at the same time, the appropriate warning notices must be 
displayed.

• The operation of the bars can generate ozone. The ozone concentra-

tion levels developing near the bars depend on many different factors 
such as site of installation, bar current and voltage, air circulation, etc. 
and can therefore not be specified in general terms.

If the maximum allowable concentration of ozone must be observed at 
the site of installation of the bar, the concentration must be measured 
on site.

The AGW value (maximum admissible concentration) serves to assess 
the ozone concentration at the workplace. The user must make sure 

Ex!

Summary of Contents for ES53 Series

Page 1: ...Operating Instructions Series ES53 Power Supplies Series ES53US Power Supplies for supplying discharging bars BA en 2018 2006 F01061y ...

Page 2: ...2 BA en 2018 2006_ES53 ...

Page 3: ...1 3 3 Selecting the discharge bar 12 3 4 Connecting the high voltage cable 12 3 5 Maximum active bar length and length of the high voltage cable 13 3 6 Connecting supply voltage 13 3 7 Connection for function and fault signals 14 4 Operation 15 4 1 Startup 15 4 2 Function and pollution monitoring optional 15 5 Maintenance 16 6 Trouble shooting 17 7 Warranty 18 8 Technical specifications ES53 ES53U...

Page 4: ...4 BA en 2018 2006_ES53 ...

Page 5: ...equirements of the EX dis charging bar approval details in Operating Instructions of discharging bar and features the following characteristics 5 plug type high voltage outputs stable 5 kV AC output voltage small dimensions easy installation protection class IP54 design function and pollution monitoring of the bars with floating signal contacts optional complies with the approval specifications fo...

Page 6: ...6 BA en 2018 2006_ES53 ...

Page 7: ...for function and fault signals only with function and pollution monitoring optional 6 Grounding terminal 7 LED red fault signal only with function and pollution monitoring optional 8 LED green high voltage active only with function and pollution monitoring optional 9 Mounting bracket Fig 1 ES53 high voltage power supply for AC operation Z00058y 1 2 3 4 5 6 7 8 9 ES53 ...

Page 8: ...be operated only in connection with the appropriate Eltex discharging bars for AC operation see Technical Speci fications Modifications or changes made to the power supplies or discharging bars are not permitted Use only original Eltex spare parts and equipment 2 2 Identification of risks and hazards Possible risks and hazards resulting from the use of the power supplies are referred to in these o...

Page 9: ...6 Fig 1 The ground cable should have a minimum cross section of 1 5 mm2 see chapter 3 2 Ground connection page 12 Check the power supplies and the discharging bars at regular intervals for any damage to the electrical wiring and the high voltage cables Any damaged components must be repaired or replaced before continuing to operate the units If the housing cover is removed and the supply voltage i...

Page 10: ...see chapter 5 2 Discharging bars page 17 chapter 6 Trouble shooting page 18 Ex Warning Only fuses specified in the spare parts list and complying with Standard IEC 60127 2 5 may be used failure to observe this specification will void the Ex approval see chapter 6 Trouble shooting page 18 Potential risk for wearers of cardiac pacemakers Moving the chest closer than 3 5 cm to the emission tips of th...

Page 11: ...xceed the recommended value based on interna tional limits of 0 06 ml m 0 12 mg m 2 4 Technical advance The manufacturer reserves the right to make changes to the technical specifications without prior notice in order to adapt the units to state of the art engineering Eltex will provide the latest information on any changes or modifications in the operating instructions on request ...

Page 12: ...stallation dimensions see Fig 2 The operating elements of the power supply and the terminals must be freely accessible at all times and the display LEDs must be visible 3 2 Ground connection A permanent ground connection must be made via the grounding terminal 6 Fig 1 The ground cable should have a minimum cross section of 1 5 mm2 Fig 2 Installation dimensions ES53 Z00040y 40 Ø 5 5 98 230 100 145 ...

Page 13: ...tage cables up to the stop into the connecting socket Then secure the adapter in the socket with the clip provided see Fig 3 Cables without adapter carry a coloured marking on the flexible tubing This marking must lie flush with the outside edge of the coupling Cables without flexible tube and cables with plug type adapters are plugged in flush and secured with the clip Warning In applications inv...

Page 14: ...an earthing pin plug depending on country overvoltage category II Caution An overcurrent protection device with a nominal current rating 16 A and breaking capacity 4 kA must be installed in the mains power supply cir cuit To ensure that no voltage is supplied to the bars when the material web is at rest enabling the supply voltage to the power supply via machine contact is recommended If the mater...

Page 15: ...Output voltage active contact 1 2 5 contact 1 and 5 closed fault pollution contact 3 4 5 contact 3 and 5 closed Cables prefabricated at one end are available for connection to this plug see spare parts Wire colours 1 white 2 brown 3 green 4 yellow 5 grey Fig 5 Assignment of the plug for function and fault signals contacts at rest z00009y 1 2 3 4 5 2 1 5 4 3 Fig 6 Connecting cable interface fault s...

Page 16: ...he illuminated switch in all units The optional function and pollution monitoring analyses the high voltage signal at the output High voltage is indicated by a green LED in the front panel active A floating changeover contact is available for transmitting this signal If a defect or fault is detected e g sparking dirt or arcing at defective cable the fault signal will be activated and displayed via...

Page 17: ...ion and must hence be defined by the user according to the operating conditions The power supply itself does not require any maintenance Check for correct ground connection 5 2 Discharging bars To ensure the trouble free function of the discharging bars clean the bars at least once a week with compressed air free of oil and water max 6 bar and standard compressed air pistol and a brush with soft p...

Page 18: ...icinity of the bar or the power supply units Clean bars see Maintenance Replace defective cables and bars Insert plug properly Locate and rectify the source of interference If this is not possible take measures to suppress interference green LED active fails to light up no high voltage Lamp in mains power switch lit defective transformer Lamp in mains power switch fails to light supply voltage not...

Page 19: ... the operating and assembly instructions spe cified by Eltex have been observed The warranty period begins on the date of delivery In the event of defects occurring during the warranty period the units or defective components will be repaired at Eltex Defective components will be replaced and installed free of charge If repairs are required at the customer s premises the costs for sending a techni...

Page 20: ...0 C 32 104 F 20 C 80 C 4 F 176 F max 80 r h non dewing 2 floating contacts max 250 V AC 1 A or 24 V DC 0 5 A loading capacity green high voltage active or red fault LED in front approx 2 5 meters with earthing pin plug national version see name plate grounding terminal on housing 5x plug type sheet metal steel with wall bracket IP54 EN 60529 complying with the requirements of the power supplies fo...

Page 21: ...BA en 2018 2006_ES53 21 9 Dimensions Fig 7 Dimensions ES53 power supply Z00040y Z00042y 82 183 40 Ø 5 5 98 230 100 145 160 140 112 7 15 180 148 89 Ø 6 5 10 ...

Page 22: ...nd bar EXR50 EXR5C Plug B Kit for cutting high voltage cable to size with flexible tube for bar EXR5N _0015B and blower pistol EXPR50 Blanking plug for high voltage connection Circular connector 5 pin for function and fault signals Blanking plug for function and fault signal plug Mains cable gland Grounding terminal ES53 Fuse F1 115 V 1 25 A T IEC 60127 2 5 Fuse F1 230 V 0 63 A T IEC 60127 2 5 ES5...

Page 23: ......

Page 24: ... mbH Blauenstraße 67 69 79576 Weil am Rhein Germany Phone 49 0 7621 7905 422 eMail info eltex de Internet www eltex de Eltex offices and agencies The addresses of all Eltex agencies can be found on our website at www eltex de Z01007y ...

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