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PFA, BGT · Edition 03.11

23

7 Accessories

7 .1  PROFIBUS plug connector

To replace existing PROFIBUS plug connectors, if a new PFA 

700 is operated in an old module subrack with the Order No. 

8 440 228 3, to improve EMC. 
With shielding capacitor, 

Order No.: 74960621
CD with device master data files for PFA PROFIBUS DP, 

Order No. 74960460, or at www.docuthek.com

7 .2  Opto-adapter and BCSoft

Opto-adapter including BCSoft CD-ROM, 

Order No.: 74960437.

The current software can be downloaded from our Internet site at 

www.docuthek.com. To do so, you need to register in the 

DOCUTHEK.

7 .3 “Changed parameters” stickers

D-49018 Osnabrück, Germany

Achtung, geänderte Parameter!

Die Angaben auf dem Typenschild 

gelten nicht mehr in vollem Umfang.

Aktuelle Parameter direkt auslesen.

Important, changed parameters!

The details on the type label are no 

longer completely accurate. Read the 

current parameters direct from the 

unit.

Attention, paramètres modifiés !

Les informations figurant sur la plaque 

signalétique ne sont plus valables 

dans leur intégralité. Veuillez vous 

référer directement aux paramètres 

actualisés.

Affix on the PFA if parameters set at the factory have been 

changed.

100 pcs, Order No.: 74921492.

Summary of Contents for BGT

Page 1: ...ontrol units via fieldbus cable Remote maintenance and diagnostics facilities Saves installation and wiring costs Units can be exchanged during bus mode operation thanks to industrial plug connector system Bus interface remains in operation when PFA is switched off standby mode Certification for PROFIBUS DP Field bus interface PFA Module subrack BGT ...

Page 2: ...ing 12 3 10 Connection diagrams 13 3 10 1 PFA 700 and BGT SA 9U 1DP700 13 3 10 2 PFA 710 and BGT SA 8U 1DP 14 3 10 3 Flame control using an electrode 15 3 10 4 Flame control with UV sensor UVS 15 3 10 5 Flame control with UV sensor for continuous operation UVD 1 15 4 Parameters 16 4 1 Scanning the parameters 17 4 2 Changing parameters 17 4 3 Manual operation 17 4 3 1 PFA 700 18 4 3 2 PFA 710 19 5 ...

Page 3: ... to conventional wiring The use of a standard bus system offers massive benefits com pared to manufacturer specific bespoke solutions Time tested hardware components standardized connection methods and a series of tools of bus diagnostics and optimization are available on the market from a whole range of manufacturers The widespread use of the system ensures that the planning and service personnel...

Page 4: ...PFA BGT Edition 03 11 4 Application Bogie hearth forging furnace in the metallurgical industry Walking beam furnace with overhead firing Intermittent shuttle kiln in the ceramics industry ...

Page 5: ...tors the flame signal from the burner UV sensor UVD 1 is used for continuous operation UV sensor UVS for intermittent operation 1 1 2 PFA 700 with PFU 760L staged High Low burner control VR R TZI GIK B VAS N DI L1 N PE P BUS PFU 760L PFU 760L PFU 760L PFU 760L PFU 760L PFU 760L PFU 760L PFU 760L PFU 760L PFA 700 BUS PLC The burner starts at low fire rate When the operating state is reached the PFU...

Page 6: ...l from pilot and main burners UV sensor UVD 1 is used for continuous operation UV sensor UVS for intermittent operation 1 1 4 PFA 710 with PFU 780 stage controlled main burner with permanent pilot burner VR R VAG VBY TZI t 1 2 04 02 04 06 08 06 08 04 2 1 ϑ1 ϑ2 DI L1 N PE P BUS PFU 780 PFU 780 PFU 780 PFU 780 PFU 780 PFU 780 PFU 780 PFU 780 PFA 710 BUS PLC Control main burner ON OFF The main burner...

Page 7: ...and certified Low Voltage Directive 2006 95 EC in conjunction with EN 60730 Electromagnetic Compatibility Directive 2004 108 EC in conjunction with the relevant standards relating to radia tion 2 2 Approval for Russia Certified by Gosstandart pursuant to GOST R ...

Page 8: ...ent open fieldbus stand ard for diverse applications PROFIBUS DP is a bus variant for communication between automation systems and distributed peripherals at the field level optimized for speed and low connection costs On PROFIBUS DP the individual bus stations are connected via a 2 core shielded cable as standard The bus system transfers the control signals for starting re setting and for control...

Page 9: ...d cycle This includes for instance the PLC PC CNC or VME systems with which the PROFIBUS DP is operated DP Masters Class 2 DPM2 DPM2 devices are programming project planning or operator control devices They are used for configuration and commissioning of the system or for system operation and visualization in ongoing operation DP slaves The devices which transmit input information from the periphe...

Page 10: ...of the PFA have been summarized in a so called device master data file GSD The file structure is standardized so that it can be read by the planning devices of different manufacturers The GSD file is supplied on a CD with the PFA The GSD file can also be ordered at www docuthek com The steps required to copy the file are described in the instructions for the automa tion system 3 7 1 Bus communicat...

Page 11: ... P DI on on on PFA 3 1 2 ϑ A P A P DI on on on PFU 4 1 2 ϑ A P A P DI on on on PFU 3 1 2 ϑ A P A P DI on on on PFA 4 1 2 ϑ A P A P DI on on on PFU 5 1 2 ϑ A P A P DI on on on PFU 4 1 5 1 2 ϑ A P A P DI on on on PFU 6 1 2 ϑ A P A P DI on on on PFU 5 2 6 1 2 ϑ A P A P DI on on on PFU 7 1 2 ϑ A P A P DI on on on PFU 6 3 7 1 2 ϑ A P A P DI on on on PFU 8 1 2 ϑ A P A P DI on on on PFU 7 4 PFA 710 Input...

Page 12: ...PFA switched off Programming mode 0 0 blinking dots Manual mode OP Normal operation PB Profibus fault 3 9 Fault signalling Fault message blinking DISPLAY Bus fault P Undervoltage in power pack 32 Bus module fault E In manual mode two dots blink on the display Function ...

Page 13: ...10 11 12 13 30e 14 17 18 19 20 21 22 X10 N X9 6 X9 3 X9 5 K2 K1 COM k2 k3 k5 k4 E1 E2 E3 E4 1 30c PFU 19c 17b 24 V L1 PROFIBUS DP 25b 26b K4 K5 K3 V1 V2 N X1 6 V1 V2 24 Vex 24 Vex 24 Vex 8 7 6 5 4 3 2 max 1 A 24 V PROFIBUS DP PFU 7xx 1 9 UVS 1 2 3 9 22e 16c 26e 30a 32c 230 V F1 18e 2a 4a 2e 4e 2c 4c sk1 PFU 760 v2 v1 6a 6e c1 c2 10c 12c 10a 12a 30e 22a 2 1 1 2 28c 26a 14a 14e 10e 12e 24c 20c 18a l...

Page 14: ...1 E2 E3 E4 1 30c PFU 19c 17b 24 V L1 PROFIBUS DP 25b 26b K4 K5 K3 V1 V2 N X1 6 V1 V2 24 Vex 24 Vex 24 Vex 7 6 5 4 3 2 max 1 A 24 V PROFIBUS DP PFU 7xx 1 8 8 22e 16c 26e 30a 32c 230 V F1 18e 2a 4a 2e 4e 2c 4c sk1 PFU 780 v2 v1 6a 6e c1 c2 10c 12c 10a 12a 30e 22a 2 1 1 2 28c 26a 14a 14e 10e 12e 24c 20c 18a l Z I 1 1 22e 16c 26e 30a 32c 230 V F1 18e 2a 4a 2e 4e 2c 4c sk1 PFU 780 v2 v1 6a 6e c1 c2 10c...

Page 15: ...Flame control with UV sensor UVS V1 V2 1 2 3 4 5 6 X1 9 BGT SA 9U X1 8 BGT SA 8U 7 8 DI 2 1 N PE L1 16c 18e 20c 22e 26a 28c 22a 28a UVS 1 2 3 11 12 13 14 17 18 19 20 21 22 X10 15 16 3 10 5 Flame control with UV sensor for continuous operation UVD 1 V1 V2 1 2 3 4 5 6 X1 9 BGT SA 9U X1 8 BGT SA 8U 7 8 DI 2 1 N PE L1 16c 18e 20c 22e 26a 28c 22a 28a UVD 1 1 2 3 4 5 6 0V 24V DC 200 mA ...

Page 16: ...ring fault 82 Pb 32 bE Third to last occurring fault 83 Pb 32 bE Fourth to last occurring fault 84 Pb 32 bE Fifth to last occurring fault 85 Pb 32 bE Sixth to last occurring fault 86 Pb 32 bE Seventh to last occurring fault 87 Pb 32 bE Eighth to last occurring fault 88 Pb 32 bE Ninth to last occurring fault 89 Pb 32 bE Tenth to last occurring fault 90 Pb 32 bE Fault messages appear in the display ...

Page 17: ...34 4 3 Manual operation The PFA can be started in manual mode for burner adjustment or for fault finding When switching on press the Reset Information button until the unit reverts to manual mode Two dots blink on the dis play In this operating mode the burner control unit operates independently of the status of the bus and the inputs apart from the pre purge input and the safety interlocks In the...

Page 18: ...60 staged On Off burner control 5 PFA 700 with PFU 760 staged On Off burner control 0 0 0 3 0 0 0 3 00 04 00 04 PFA 0 1 2 3 PFU PFA 10e 30e 10a A P Parameter 43 3 PFA 700 with PFU 760L ON OFF operating mode example of application see page 5 PFA 700 with PFU 760 staged On Off burner control 0 0 0 1 0 3 0 0 0 1 0 3 00 P0 4 00 P0 4 PFA 0 1 2 3 4 5 PFU PFA 10e 30e P 10a A Parameter 43 4 PFA 700 with P...

Page 19: ...rs Parameter 43 3 PFA 710 with PFU 780L ON OFF operating mode example of application see page 6 PFA 710 with PFU 780 stage controlled main burner with permanent pilot burner 0 0 0 1 0 0 0 1 0 2 0 3 00 P0 04 8 00 P0 PFA 0 1 2 3 4 5 14a PFU PFA 10e 30e 1 2 10a A P Parameter 43 4 PFA 710 with PFU 780L High Low operating mode example of application see page 6 PFA 710 with PFU 780 stage controlled main...

Page 20: ... 780 T N Mains voltage 220 240 V AC 110 120 V AC Z Special version If none this specification is omitted 5 2 BGT 5 2 1 Selection table Type SA 8U 9U 1DP700 1DP710 BGT 1 2 1 Only in conjunction with 9U 2 Only in conjunction with 8U Order example BGT SA 8U 1DP710 5 2 2 Type code Code Description BGT 19 module subrack SA Standard and PFA 700 PFA 710 8U 9U Slots for 8 PFU 9 PFU 1DP700 1DP710 1 PFA 700...

Page 21: ...he module subracks 6 2 Old new PFA exchange When exchanging the old PFA 700 Order No 8 439 510 0 for the new PFA 700 the mains voltage on the new units must be selected in accordance with the application requirements Old PFA 700 PFA 700 Run Data PROFIBUS New PFA 700 Mains voltage Order No Mains voltage Order No 110 240 V AC 8 439 510 0 110 120 V AC 8 439 510 2 220 240 V AC 8 439 510 1 A PROFIBUS p...

Page 22: ... emitting strong fields e g frequency converter cables 6 3 3 PROFIBUS plug connector PROFIBUS DP A B A B OFF ON OFF ON Data cables A and B must not be reversed The power supply for the bus terminator is provided by the PFA The bus terminator can be connected in the PROFIBUS plug connector Ensure an equipotential bond between the different slaves and masters Bibliography PROFIBUS Specification EN 5...

Page 23: ...net site at www docuthek com To do so you need to register in the DOCUTHEK 7 3 Changed parameters stickers D 49018 Osnabrück Germany Achtung geänderte Parameter Die Angaben auf dem Typenschild gelten nicht mehr in vollem Umfang Aktuelle Parameter direkt auslesen Important changed parameters The details on the type label are no longer completely accurate Read the current parameters direct from the ...

Page 24: ...utputs for controlling small relays 24 V max 250 mW 100 mA Mains voltage 220 240 V AC 15 10 50 60 Hz 110 120 V AC 15 10 50 60 Hz for grounded and ungrounded mains Weight approx 0 75 kg 8 1 1 Operating controls 00 A B C D E F A 2 digit 7 segment display B Reset Information button to reset the system after a fault or to scan parameters on the display C Mains switch D Optical interface E Type label F...

Page 25: ...ne de sécuri té N V1 N V2 N N UVS 3 2 1 L1 1 2 N V1 N V2 N N UVS 3 2 1 L1 1 2 N V1 N V2 N N UVS 3 2 1 L1 1 2 N V1 N V2 N N UVS 3 2 1 L1 1 2 N V1 N V2 N N UVS 3 2 1 L1 1 2 N V1 N V2 N N UVS 3 2 1 L1 1 2 N V1 N V2 N N UVS 3 2 1 L1 1 2 N V1 N V2 N N UVS 3 2 1 L1 1 2 0V A1 COM E1 24V E2 E3 A2 A3 A4 E4 PE N L L X1 X10 X10 X2 X3 X4 X5 X6 X7 X8 X9 445 mm ...

Page 26: ... start up signal DI Digital input Ignition transformer Gas valve Air valve P Purge A External air valve control Flame signal 1 Burner operating signal 1 1 Operating signal pilot burner 1 2 Operating signal main burner Fault signal Reset Input signal Output signal Input Output safety circuit ...

Page 27: ...duct To choose a product Planning To look for information My scope of functions Technical department Sales No answer Remarks Adobe Reader 7 or higher required www adobe com Elster GmbH Postfach 2809 49018 Osnabrück Strotheweg 1 49504 Lotte Büren Germany T 49 541 1214 0 F 49 541 1214 370 info kromschroeder com www kromschroeder com www elster com The current addresses of our international agents ar...

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