background image

99400 Series 

7

Setup

Speed Selection
DO NOT ATTEMPT TO CHANGE THE SPEED WHILE THE MOTOR IS RUNNING!

This motor is equipped with a mechanical four-speed gearbox.  To select high speed, turn both dials 
to the position indicated with a single dot.  To select low speed, turn both dials to the position indicat-
ed with 2 dots.  If the dial will not turn completely, rotate the spindle slightly by hand while still turning 
the dial until the gearbox engages and the dial turns the full distance. 

Operating this motor in the high speed selection will yield faster RPMs for higher productivity and less 
torque than the low speed selection. 

If the motor is running in the high speed selection and the torque controller is set at it’s highest limit 
setting and the tubes are being under-expanded, switch the motor to the low speed selection and 
rerun the torque controller setup. For increased productivity and to keep the motor cool, a higher RPM 
setting is recommended.

Connect to Torque Controller
Reference ELC Setup information in TM-71.

To get full use of the torque shut-off feature, this motor must be used with the Elliott Model 
ELC110220 Electronic Torque Controller.  Connect the power cord on the motor to one end of the 
included adapter cord and then connect the 7-pin connector on the adapter cord to the torque con-
troller receptacle.  The controller will automatically detect that the motor is 220V.  (Note:  The operat-
ing voltage must correspond with the voltage indicated on the motor’s name plate. 99400-220 motors 
designed for 220V can be used with 240V as well.

Be sure to familiarize yourself with the ELC110220 Operating and Maintenance Instructions (TM-71).

Handle
To rotate the handle:

1.  Disconnect motor from any power source.
2.  Remove carbon brushes (reference pg. 10 “Brush Replacement”).
3.  Remove (4) front screws (Item 23).
4.  DO NOT separate the gearbox (Item 70) from the gearbox plate (Item 18). Doing this may 

void the warranty.

5.  Separate gearbox plate (Item 18) from motor housing (Item 12) by no more than what is needed 

for rotation (approximately 0.25”). 

6.  Rotate the handle to desired position.
7.  Replace (4) front screws to secure the gearbox plate to the motor housing. 
8.  Replace carbon brushes (reference pg. 10 “Brush Replacement”).

NOTICE

NOTICE: Before rotating the handle, read all 
documentation below. Failure to do so may 
result in actions that void the warranty. .

Summary of Contents for 99400 Series

Page 1: ...ube O D www elliott tool com Tube Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation 99400 Series Electric Rolling Motor Operating and Maintenance Instructions Read these instruction...

Page 2: ......

Page 3: ...of Contents Introduction 4 Safety Instructions 5 Setup 7 Troubleshooting Electric Rolling Motors 8 Care Maintenance 9 Brush Replacement 10 99400 Series Parts Diagram 11 99400 Series Parts List 12 Tech...

Page 4: ...this is a repeat purchase you can rest assured that the same value you have received in the past will continue with all of your purchases now and in the future The Elliott 99400 Series Electric Rollin...

Page 5: ...pment i e safety glasses ear plugs dust masks etc when using this tool 8 Ensure that long hair or loose fitting clothes are secure prior to use of the tool 9 Do not use motor without the Rapid Hawk 10...

Page 6: ...6 99400 Series...

Page 7: ...his motor must be used with the Elliott Model ELC110220 Electronic Torque Controller Connect the power cord on the motor to one end of the included adapter cord and then connect the 7 pin connector on...

Page 8: ...or serviced by an authorized repair specialist Motor runs hot Motor is operating at high temperatures and is hot to the touch Run the motor outside of the tube in free speed for 3 to 5 minutes to incr...

Page 9: ...mperature The operating temperature of the internal components must not reach 284 degrees Fahrenheit 140 degrees Celsius To ensure years of reliable operation follow these simple care and maintenance...

Page 10: ...5 Attach the wire terminal of the new carbon brush with the screw lock washer IMPORTANT Ensure that the wire lead on the carbon brush terminal is under the contact washer 6 Lift up the flat spring ins...

Page 11: ...99400 Series 11 99400 Series Parts Diagram...

Page 12: ...itch Braid 40 74555180 2 60 O Ring 106x2 40 83000092 1 20 Deep Groove Ball Bearings 6201 LUZ 40 80410101 1 61 Needle Sleeve HK 1212 40 80420130 1 21 Snap Ring 32 1 2 40 80201351 1 62 Selector Long 40...

Page 13: ...0 RPM Low Gear All rights of changes due to technical development reserved Dimensions Length Inches mm 21 533 4 Width Inches mm 5 5 139 7 Height Inches mm 14 355 6 Weight Lbs Kg 19 5 8 8 Noise Emissio...

Page 14: ...1 800 332 0447 Fax 1 937 253 9189 www elliott tool com Printed in the USA 01 2017 Elliott Tool Technologies Ltd TM 118 Elliott Tool offers a complete line of precision tube tools to meet your needs C...

Reviews: