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• Align the belt pull

eys. To do so, use a straight slat (length : +/- 1200 m m ) 

and hold it against both belt pull

eys. When the alignment is correct, the slat 

will

 touch the belt pull

eys at 4 locations.

• Positio

n a m etal plate between the base of the engine and the guide bolt (5).

• Then screw the guide bolt (5) further in to adjust the belt alignment.

• When the belt is perfectly aligned,

 retighten the 4 tensioning nuts.

• When the engine is tensioned,

 remove the m etal plates between the engine 

block and the guide bolts (5 & 6) and screw the guide bolts until

 they just 

touch the engine block.

 Lock the guide bolts using the lock nuts (M10 SW 

17).

11.4.5 Checking the tension of the drive chain for 
the feed roller.

• Remove the chain guard (see Chapter 11.2.2).

• Check the tension of the chain.

• If the chain is too slack,

 slacken the bolts (3 &

5) (M8, SW13).

• Tension the chain by tightening the nut on the

threaded rod (4).

 (M6 SW10)

Caution  :

The tension on the chain must not be excessive.

• When the chain tension has been adjusted to the correct value, tighten bolts (3 & 5) (M8, SW13).

• Refit

 the chain guard. For this, use the two bolts (1) and (2).

 (M10 SW17)

Summary of Contents for Superprof 2000

Page 1: ...M A NU AL Superprof...

Page 2: ...lish...

Page 3: ...areas Productcode Seria lNumber YearofManuf ac t ure Dat e ofpurcha s e 2 Warranty 2 1 Warranty card To be elig ib l e t o obt ainwar r ant y you mus tmailthecompl et ed war rant y car d withinone mon...

Page 4: ...r oughlyf amil iarwithope ratingsuchequipme nt itiss til l advi sablet o read th es e pag es careful l y AtELIETallourmachin es and devi ces ar e subjec t ed t o a poli cy ofcontinuouschangeand the r...

Page 5: ...yst em insucha mannerthatflames orheatf rom thesys t em wil l notigni t e flammablemat eria l Failu re oftheowner ope r at oroftheequipme ntt o complywiththisr egulat ionisa mis demeanour undercert ai...

Page 6: ...tio n 8 5 3 Warnin g 8 6 Main parts 9 7 Safety instructions 11 7 1 Saf et y m es s ag es 11 7 2Saf et y f eat ur es 1 4 7 3 Saf et y in struct ions 16 7 3 1 Gene r als af et y regulat ion s 16 7 3 2Ca...

Page 7: ...ingwork 24 9 6 2Shr eddingpr oper 25 9 7 Troubl esho oting 27 9 7 1 Rot orst alled 27 9 7 2Enginecut s outand theoill ev elpil otlig htcomes on 28 9 7 3 Enginest allswhilerunning 28 9 7 4 Mot ordoes n...

Page 8: ...enginefuelfil ter 36 11 3 7 Addingaddit iona lbat t eryacid 36 11 4 Machinemai nt enan ce 37 11 4 1 Checkingand sharpeningtheblad es 37 11 4 2Rev ersingand renewingthesh r eddingkni ves 39 11 4 3 Chec...

Page 9: ...13 1 Si ev e s creens 52 13 2Conve yorbelt 53 14 Equipment specifications 57 15 EC Declaration of Conformity 58 Appendix A 59...

Page 10: ...ormationand oraction s ort o denot e wher e you can findaddit iona l i nf ormationrelat ingt o thesubjec t 5 2 Caution Caution Thisnoti ce ide ntif i es s af e us agehabi t s Thisisdonet o prev entin...

Page 11: ...ide nti fiedby name Itisa goodid ea t o t ake timet o s t udy themachinebef orehandf oran impr ov ed unde r st anding ofthedes cri ptionsprovidedinthisusermanual 1 Saf et y handle 2 Wheeldri ve cont r...

Page 12: ...hf eed ofthemachin e YourELIETdealerisatyourservi ce readyt o pr ovideyou withmai nt enan ce oradvi ce so thatyour ELIETmachineal ways r emainsinoptimalcondit ion You can cont acthim f orgenuineELIETs...

Page 13: ...p rot ecti ve gl ov es s af et y goggl es hearing pr ot ec t or s Per f ormingmai nt enan ce orope ratingthe machinecan be sour ce ofhand injur i es Be at t enti ve and car eful Stic ker 2 remindsthe...

Page 14: ...E nglis BQ 505 010160 BQ 505 112116 BQ 505 010130 BQ 505010 070...

Page 15: ...injur i es once the scr een hasbeen eased away Thisdecalisaf fi xed t o theback ofthe machineatthe saf et y s creen This stic kerremindsthe userofthemachine t o examinethebol t s ret ainingtheblad es...

Page 16: ...eaning mus t be immedia t elyr enewed Stic kers ar e availableatyourapp rov ed ELIETDeale r The following stickers apply exclusively to our American Customers Thisstic kersummari zes in18 i t ems a n...

Page 17: ...chni cal suppo rtincas e ofproblems OrderNumber BQ 505010 240 7 2 Safety provisions Safety screen The s af et y scr een 1 avoidsacc es s t o the blad es No t oolsare requi r ed t o open the scr een bu...

Page 18: ...it ion3 If you m ov e thehandlet o posit ion2 the f eedrollerpullsthemat eria li nt o the machin e Ifyou m ov e thehandlet o posit ion1 thef eedrollerr ot at es inthe opp osi t e di r ections o thatan...

Page 19: ...in s tructionswhen usingtheELIETmachine Car eful lyread allthe in struct ionsrelat ingt o theuse ofthemachin e Allth es e in struct ionsrela t e t o yourper sonalsaf et y When you pur cha se th e mac...

Page 20: ...r ev entthemachinef orm m ov ing Fordeo nt ologi calreas ons ELIETacc eptno r esponsib i l i t y what soev erf orany accide nt alinjury t o pet s orpers onscaused by i t s machin es 7 3 3 Responsibili...

Page 21: ...thedangerar ea When l eavingthemachin e theenginemust be s wi t ched of f Al ways waitunti ltheblad es come t o a compl et e st ands til lbef or e carryingout any ope r ation Once the engineisrunning...

Page 22: ...gi ven by theenginemake...

Page 23: ...o thecus t omer iss omethingcannotbe ov er em phasi zed All the bolts retaining the blades must be examined for security of fixings after the first 5 operating hours Torque loading 40Nm Li kewi se mak...

Page 24: ...thewar r ant y card...

Page 25: ...orf r ac t ures ina blad e thisblademustbe immedia t elyr enewed see Chapt er11 4 2Rev er singand r enewingtheshreddingkni ves Fors af et y s s ake tig ht en thebaldebol t s s ee theli stinannex f orb...

Page 26: ...pr ope rt y...

Page 27: ...nce I t i s uns af e and thu s expres sl y f orbidde n t o fi l l th e fue l t ank i n th e vic in i t y of smokers or naked flames I f fue l comes i nt o cont ac t wi t h th e ey es or i s t aken i n...

Page 28: ...debrist o pr ot ectitf orm ov erh eating...

Page 29: ...chin e cannotbe st art ed Mov e theth r ot tlecont roll ev er 1 t o themid posit ion Cl os e thecho ke l ev er 2 by pull ingtheknob Turn theignit i onkey 3 t o the1 posit ionand make su re the red oil...

Page 30: ...si t uationwher e you no longerhave cont rolov erthework...

Page 31: ...ev erso thattheenginerunsat l ow speed t ort oi s e Make su re thatthesaf et y handleisintheneut ralposit ion Movingthemachine Mov e thecont rolhandlef or wards thenthemachinewil l m ov e f or war ds...

Page 32: ...same time Movingbothcont rolhandl es wil l cause themachinet o m ov e f or wards m ovingthem bac kwar ds wil l cause themachinet o m ov e bac kwards...

Page 33: ...o become acquai nt ed withthecha rac t eri sti cs ofa sel f propelledmachineand do s o ina qui ets paciouslo cationwithoutbyst ande rs Note You can m ov e theth rot tlecont r oll ev ert o inc r ease t...

Page 34: ...sh red atful l th rot tlef ortheenginet o produce i t s ful l poweroutpu t Mov e thecont r oll ev ert o thecent r ed posit ion p osit ion2 The f eed rollerst art s t o t urn and pullsthegar den was t...

Page 35: ...r om you p osit ion3 When the engineret urnst o i t s normalspeed you can rest artthef eedr ollerby m ovingthecont r olhandlet o thecent re posit ion p osit ion2 WithABM The f eedr ollerst ops when en...

Page 36: ...rearfla p...

Page 37: ...hef eedr ollerby pushingthecont rolhandlet o posit ion3 Mov e theth rot tlecont r oll ev ert o theminimum posit ion St op theengineusingtheignit i onkey Remov e any f or eignobjec t s I fyou noti ce a...

Page 38: ...Di rt y orf ouleds parkplug Blad es ar e blu nt In cor rectt ensionofV bel t 9 7 6 Wheel drive does not operate when petrol engine is running Saf et y handleisnotinneut ralposit ion Def ectinthehydr...

Page 39: ...28...

Page 40: ...mov e gr ease and lubri cant s us e penet r ating oilcont ainingmolybdenum disulphid e Thissp r ay lubri cat es and al so di ss ol ves ru st Itisus efult o have compress ed airinthevicin i t y s o tha...

Page 41: ...bac kwards f acingthemachin e Ifgravi t y cause s themachinet o des cend mor e quicklydown theslopethanisdesi r ed quicklym ov e thecont r olhandlet o theotherdri ve di r ection Thisenabl es you t o...

Page 42: ...r epla cementpart s Thes e servi ce part s are manuf ac t ured t o thesame strictquali t y cont rolrequi r ement s and deg r ee ofcr af t smanshipas theorigina l equipme nt Foryoursaf et y us e onlyge...

Page 43: ...Hisst af fcan al ways obt ainadvi ce and s ervi ce f r om ELIE T so thatth ey can pr ovideyou withan impe cc ableaf t er sal es s ervi ce 11 2 General interventions Warning Foryourown s af et y Af t...

Page 44: ...y gua rd 1 upwards Pullthelock 2 downwar ds Make su re thatbothclamps 3 are re l eased Toppletheshr eddings creen 4 downward To compl et elyr emov e thesi ev e per f orm thef oll owings t eps Remov e...

Page 45: ...efi l l e r cap 2 bef ore t oppingup theoil Remov e thefi l l e r cap and r emov e thedi psticks o thatthecr ankcase isventi la t ed Caution Toppingof ftheoill ev elisa m eti culousjob do notov erfi l...

Page 46: ...engine and remov e theignit i onkey...

Page 47: ...n eaththefi l t er Remov e theus ed fi l t er 1 af t erall owingtheoilt o dr ain ifs t ubborn use an oilfi l t erwrenc h Applya fi lmofnew oilt o thes ealinggas ketofthenew fi l t er Scr ew thenew fi...

Page 48: ...r emov e theexc es s oil...

Page 49: ...theignit i onkey f r om theignit i ons wi t ch Warning Al ways all ow themachinet o cooldown thisist o avoidfi re hazar d ordangerof expl osion Loos en th e ret ainin g s t r aps 2 and 3 usin g a uni...

Page 50: ...er Ifthe r e isany fu rtherdi scom f ort seekpr omptmedi calat t ention Washyourhandsimmedia t elyaf t erper f ormingthismai nt enan ce Note NEVER add addit iona l acid add onlydi sti l l edwat er 11...

Page 51: ...anglegrinderwitha grindingdi sc sui t ablef ors t eel...

Page 52: ...atdealof i t s cut tingf or ce The grindingisper f ormed by m ovingthegrindingdi s c alongtheangledcut ting edg e Avoidexc es si ve grindinginthes ame lo cation p r ev ent lo caldi scolo r ationofblad...

Page 53: ...no purp os e Thi s i s th e time t o rev ers e or r enew th e blad es...

Page 54: ...ad es asa pair assh own inthephot os inor dert o workinan or gani sed manner Di s ass embletheblad es by r emovingthetw o M8 bol t s f rom each blad e Inthissi t uational ways use tw o rings panne rs...

Page 55: ...gr oup...

Page 56: ...ladeofgroup 2 mount ed on a flu t ed partofa bladedi s c mus tpoi ntto wards thecent re axi s When thisisnotthe cas e adju st B To renew a shredding knife proceed as follows New set s ofkni ves are av...

Page 57: ...in st alledblad es can pos e a dangert o theope r at orand themachin e Ifthishappen s you ar e no longercov ered by thewar r ant y 11 4 3 Checking the drive belt for correct tension Remov e thebeltgua...

Page 58: ...e them et alpla t es betw een theengine blockand theguidebol t s 5 6 and scr ew theguidebol t s unti lth ey ju s t t ouch theengineblock Locktheguidebol t s usingthelocknut s M10SW 17 11 4 5 Checking...

Page 59: ...and t urn theclampingbolt 3 fu rtheri nwar ds orout wards if t r ackt ensionist oo hig h Remembert o tig ht en thelocknut 2 t o secur e theclampingbolt 3 Asyou go along tho r oughlycl ean and lubri ca...

Page 60: ...f ectand premat ure wear 11 4 8 General lubrication In vi ew of the f act thatthe shredde rs of t en ope rat e in ext reme condit ion s ELIETconside r s itim port ant t o use high quali t y mat eria l...

Page 61: ...se thef oll owingprocedur e Whenev erpos sibl e di sass emblethehingeorthejoi nt Spr ay s ome penet ratingoilcont ainingmolybdenum disulphideont o thefrict i onssur f aces and all ow theoilt o pen et...

Page 62: ...f fic ie ntt o di s tribu t e thegr ease Wipeaway any gr ease thatcomes outofthejoi nt s C Lubricating the bearings Thisgroup includ es thef oll owinglo cationson the machine Bearingofthef eedr oller...

Page 63: ...d around thedri ve Us e penet r atingoilcont ainingmolybdenum disulphidet o di ss ol ve thelubri cant When thedri ve iscl ean and allt r aces ofgr ease and di rthave beenremov ed you can applynew lubr...

Page 64: ...ngup thenew machine Withinthefi rs t5 hour s af t err ot atingtheblad es Withinthefi rs t5 hour s af t erchangingtheblad es What Checkallbladebol t s f orcor rectt or que l oadingand r etig ht en ifco...

Page 65: ...rmingany mai nt enan ce st op theengineand remov e thekey f rom the ignit i ons wi t ch Wearsui t ablecl othing Dailymai nt enan ce s ee Chapt er11 5 3 Changetheengineoil see Chapt er11 3 2 Cl ean the...

Page 66: ...ablecl othing Mai nt enan ce af t er100 hour s s ee Chapt er11 5 5 ChangeRESI STTM blad es iffi t t ed s ee Chapt er11 4 2 Changingthehydr aulicoiland oilfi l t er s ee Chapt er11 4 7 Aircl eanerchan...

Page 67: ...machin e AtELIE T we s t r onglyrecommend thatthemachineisst ored ata lo cationthatiswellprot ec t ed f r om theweathe r et c When wi nt eriz ingthemachinef orlongperiod s itisrecommended t o per f or...

Page 68: ...y gua r d Open thesi ev e by pull ingtheclamp bac kwards 1 Make su r e thatthehooks ar e com pl et elyrel eas ed Remov e thehairpinclip 2 Pullther od 3 outand remov e the si ev e f r om themachin e C...

Page 69: ...ort o themachin e al ways be sur e t o s wi t ch of f theengin e Remov e thes af et y gua r d cov er M8 SW13 Warn ing The cov er ispart of the s af et y gua rd and pr ev ent s you f rom coming i nt o...

Page 70: ...e thelockingpin 2 fi rs tand thenpr es s thecont rolhandledown Not e Af t ermachinest art up fi rs tswi t ch on thedi s cha rge beltconve yorbef or e f eedingbr anch es i nt o thef eedinghoppe r Deta...

Page 71: ...ewingthist rans ver se beam Loos en theM8 bol t s on eitherside S W13 Mov e thet r ansvers e beam t o anotheratt achmentholeand thenrefitthebol t s Tig ht en thebol t s so thatthebeltconve yorremains...

Page 72: ...o thatyou can evalua t e ther esultofyouraction Iftheconve yort r ac ks t o thel ef t thenper f orm theabov e procedur e butr epla ce l eftwithrig ht Checking the conveyor belt for correct tracking Pe...

Page 73: ...37x 72 Hydraulic motors Danfoss Sauer Sundstrand3 2cc 210bar Lp A 105dB A Lw A 115dB A Lw A 116dB A B S Vanguard RESIST blades Sievefor dampproducts Sievewith30mmopenings Sievewith35mmopenings E ngli...

Page 74: ...sknowledg e theneces s aryst eps have beent aken inlinewithMachineDi r ecti ve 2006 42 EC inor dert o ensu r e absolu t e ope rat orsaf et y f or theope r at or when themachineisus ed cor rectl y The...

Page 75: ...info el i e t eu www el i e t e u...

Page 76: ...IN51524 Part3 HVLP Vi scosi t y I SO VG 46 cSt Capaci t y ofhydr aulics yst em 15 L Brands SUNOCO Sunvis846WR HV ELF HydrelfDS 46 SHELL TellusTD 46 TOTAL EquivisZS 46 CASTROL AnvolWG 46 TEX ACO Rando...

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