Elgo EMAL Series Operating Manual Download

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Publisher ELGO Electronic GmbH & Co. KG

Carl-Benz-Str. 1
D-78239 Rielasingen-Worblingen

Technical Support

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+49 (0) 7731 9339 – 0

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+49 (0) 7731 2 13 11

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[email protected]

Document- No. 799000616

Document- Name EMAX-EMAL-00-MA-E_03-19

Document- Revision Rev. 14

Issue Date 2019-01-17

Summary of Contents for EMAL Series

Page 1: ...length up to 10 m EMAX resp 20 m EMAL Too large distances between sensor and magnetic tape are automatically detected and signalized by an LED Sensor with fixed cable outlet or optionally with M9 roun...

Page 2: ...tr 1 D 78239 Rielasingen Worblingen Technical Support 49 0 7731 9339 0 49 0 7731 2 13 11 info elgo de Document No 799000616 Document Name EMAX EMAL 00 MA E_03 19 Document Revision Rev 14 Issue Date 20...

Page 3: ...Technical Data 10 6 1 Identification 10 6 2 Dimensions Sensor Housing with Cable Outlet 10 6 3 Dimensions Sensor Housing with M9 round connector 10 6 4 Dimensions Guide Carriage FW2080 11 6 5 Technica...

Page 4: ...nt 30 10 1 Connections of Housing with fixed Cable Outlet 30 10 2 Connections of Housing with M9 Round Connector 36 11 Disturbances Maintenance Cleaning 37 11 1 Fault Clearance 37 11 2 Re start after...

Page 5: ...of SSI interface cable 2 30 Table 11 Connections of SSI interface with option M8F0 8 pin M16 round connector 30 Table 12 Connections of SSI interface with option MCM0 12 pin M16 round connector 31 Ta...

Page 6: ...r to avoid accidents damage and injuries Warning notes DANGER This symbol in connection with the signal word Danger indicates an immediate danger for the life and health of persons Failure to heed the...

Page 7: ...evice if you have understood the operating manual The operating company is obliged to take appropriate safety measure The initial operation may only be performed by qualified and trained staff Selecti...

Page 8: ...ed by non conventional use 4 8 Safety Instructions for Transport Unpacking and Loading CAUTION Transport the package box palette etc professionally Do not throw hit or fold it 4 9 Handling of Packagin...

Page 9: ...sensor and magnetic tape 0 1 1 5 mm Distance not ok red LED on measuring length up to 10 m EMAX resp 20 m EMAL high resolution 10 m repeat accuracy 1 increment very resistant against dirt 5 1 Functio...

Page 10: ...pe label contains a unique traceable device number When corresponding with ELGO always indicate this data 6 2 Dimensions Sensor Housing with Cable Outlet Figure 2 Dimensions of sensor with cable outle...

Page 11: ...mensions of guide carriage FW2080 REMARK The accessorial guide carriage FW2080 12 2 is only available for the housing version with a fixed cable outlet 6 2 83 5 16 5 10 5 5 48 43 12 24 3 R 4 80 4 5 8...

Page 12: ...5 x 22 x 39 mm Required magnetic tape EMAX AB20 50 20 R 11 EMAL AB20 50 10 R 12 Maximum measuring length EMAX up to 10 m EMAL up to 20 m Connections Version with cable outlet open cable ends more opti...

Page 13: ...curacy in m at 20 C L measuring length in meters 150 20 x L standard 010 12 50 20 x L option F10 12 Material carrier tape Precision Strip Steel 1 4310 X10CrNi 18 8 EN 10088 3 Double faced adhesive tap...

Page 14: ...e installed close to sources of strong inductive or capacitive interference or strong electrostatic fields CAUTION The electrical connections must be made by suitably qualified personnel in accordance...

Page 15: ...netic tape consists of 2 pre assembled components Figure 5 Components of the magnetic tape A magnetized flexible plastic tape Pos 3 which is connected with a magnetically conductive steel tape as infe...

Page 16: ...solvents always observe the manufacturer instructions If the surface is copper brass etc it should be sealed to avoid oxidation Contact Pressure The strength of the adhesion is directly dependent on...

Page 17: ...Therefore Use tape end caps see chapter 9 2 or let the cover tape overlap the end of the magnetic tape and fix it with a screw The tape must be glued smoothly on the surface The measuring accuracy dec...

Page 18: ...version with fixed cable outlet or sensor housing with round connector 7 3 1 Mounting Tolerances Further the following tolerances must be observed Table 1 Mounting tolerances Tolerances Magnetic tape...

Page 19: ...n tape and sensor are additionally indicators for the mounting direction When using the accessorial option FS 1000 12 2 the mounting direction is marked on the guide rail 7 4 Offset Calibration After...

Page 20: ...distance from sensor to tape is exceeded Figure 9 SSI reading the data By using the rotary code switch which is located behind a protection cap see figure below the data format of the SSI interface ca...

Page 21: ...n cap on the top of the sensor housing Figure 11 Bit rate and CAN identifier settings Table 2 Bit rate and CAN Identifier with option CA0 Position Bit rate left Position CAN identifier right 0 0 Ident...

Page 22: ...netic tape error Figure 12 Bit rate address option CN0 The settings of bit rate and address range from 0 16 to F 16 be done by using the rotary coding switches which are located behind a protection ca...

Page 23: ...mentioned terminating resistor is not accessible If no terminating resistor is required for these variants this can be specified by ordering option A see 12 Type Designation Figure 13 Termination res...

Page 24: ...data xxh ABS data LSB 03h ETX 00h 0Dh The scanned absolute position is shown binary with 0 01 mm resolution in the 3 ABS data bytes Other protocols are available on request Table 5 Bit rate RS422 opt...

Page 25: ...0B 1 600 bit s adrb 1 0C 2 1200 bit s adrb 2 0D 3 2400 bit s adrb 3 0E 4 4800 bit s adrb 4 0F 5 19200 bit s adrb 5 10 6 38400 bit s adrb 6 11 7 115200 bit s adrb 7 12 8 9600 bit s auto send asnd 8 13...

Page 26: ...RS422 RS232 converter to COM port of a PC Note The combination 0xff 0xff does not appear in normal mode for position answers of EMAX EMAL directly after STX It is a sign for a special message not a po...

Page 27: ...ernal redundant stored address is failed This message is issued immediately after the reconnecting the power supply if an error was found during reading out the EEPROM s or the problem cannot be resol...

Page 28: ...ccessory see 12 2 Accessories For this version no incremental outputs see option 9 are available Pin assignment see 10 2 2 8 8 2 Functional Description The IO Link interface integrated in the sensor e...

Page 29: ...remental Signals Option SC50 Optionally an incremental sine cosine output with 1 Vpp levels is available push pull short circuit proof Figure 17 Sine Cosine Incremental Signals Table 8 Characteristics...

Page 30: ...s of SSI interface cable 2 Color SSI SG0 SB0 Sine Cosine SC50 SSI SG0 SB0 Incremental TTL White 0 V GND 0 V GND Brown 10 30 VDC 10 30 VDC Grey TX DATA TX DATA Pink TX DATA TX DATA Yellow CLK CLOCK CLK...

Page 31: ...option K Violet 1 Vpp COS option L M Table 13 Connections of SSI interface with option D9M0 9 pin D SUB connector Pin Color Function 1 White 0 V GND 2 Brown 10 30 VDC 3 4 5 Blank Shield 6 Green CLOCK...

Page 32: ...VDC 10 30 VDC Yellow CAN HIGH CAN HIGH CAN HIGH Orange CAN LOW CAN LOW CAN LOW Green TTL A option Violet TTL B option Grey HTL A option TTL A option Black HTL B option TTL B option Shield PE PE PE Co...

Page 33: ...Black HTL B option Shield PE Connect shield only at the device Table 18 Connections of RS422 interface with option D9M0 9 pin D SUB connector Pin Color Function 1 White 0 V GND 2 Brown 10 30 VDC 3 4...

Page 34: ...S232 Interface Table 21 Connections of RS232 interface open cable ends Color Function White 0 V GND Brown 10 30 VDC Yellow RX Orange TX Violet Green Grey HTL A option Black HTL B option Shield PE Conn...

Page 35: ...V GND Brown 10 30 VDC 10 30 VDC 10 30 VDC Yellow Orange C Q C Q C Q Green HTL B option TTL B option 1 Vpp COS option Violet TTL B option 1 Vpp COS option Grey HTL A option TTL A option 1 Vpp SIN optio...

Page 36: ...27 Connections when using the DKA cable with open cable ends Color SSI CANopen RS422 RS232 White 0 V GND 0 V GND 0 V GND 0 V GND Brown 10 30 VDC 10 30 VDC 10 30 VDC 10 30 VDC Orange DATA CAN HIGH TX...

Page 37: ...eed as follows 1 Installation of RC circuits via contactor coils of AC contactors e g 0 1 F 100 2 Installation of recovery diodes via DC inductors 3 Installation of RC circuits via the different motor...

Page 38: ...ces with additional Sin Cos or A B signals MCM0 12 pin male M16 connector intendedfor SSI interfaces with additional Sin Cos or A B signals MCF0 12 pin female M16 connector intended for SSI interfaces...

Page 39: ...11 Magnetic tape for EMAX AB20 50 20 2 R 12 Magnetic tape for EMAL Magnetic tape end cap set 20 mm 2 end caps 20 mm and two M3 screws additional fixation in the radial and linear range and protection...

Page 40: ...40 Notes...

Page 41: ...41 Notes...

Page 42: ...42 Notes...

Page 43: ...principle 9 Gray code 20 Hall sensor 9 Identification 10 Installation 14 Installation of the Magnetic Tape 15 Installation of the Sensor 18 Interfaces 20 Magnetic tape structure 13 Maintenance 37 Mou...

Page 44: ...EMAX EMAL 00 MA E_03 19 Subject to change 2019 ELGO Electronic GmbH Co KG ELGO Electronic GmbH Co KG Measuring Positioning Control Carl Benz Str 1 D 78239 Rielasingen Fon 49 0 7731 9339 0 Fax 49 0 773...

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