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Rev. 062420

1-888-651-3431

Aluminum Headache Rack

Instructions for Part #AHAR

General Guidelines

•  It is the user’s responsibility to read and follow all instructions.
•  Keep these instructions with the product at all times and review before each use.
•  It is the responsibility of this product’s owner to furnish the instructions to any person that borrows 

or purchases the product.

•  Inspect the product before use to ensure it is assembled properly and all parts are in safe working 

order and free of defects.

•  Never modify this product in any way.
•  All circumstances cannot be addressed in these instructions. Please use common sense and prac-

tice general safety measures when using this product.

•  Parts and/or instructions are subject to change without notice.

Safety

•  Read and understand all safety warnings and instructions. Failure to follow the warnings and in-

structions may result in serious injury or death. Save all warnings and instructions for future refer-

ence.

•  Always wear ANSI approved safety goggles.
•  Always wear hearing protection when working in noisy environments. Prolonged exposure to high 

intensity noise can cause hearing loss.

•  Use safety equipment. Safety shoes, hard hat and work gloves must be used for applicable condi-

tions.

• 

Dress appropriately. Never wear loose fitting clothing or jewelry when working. Contain long hair, 

and keep hair, clothing and gloves away from moving parts.

•  Use common sense when working. Stay alert and concentrate when setting up and using the Alu-

minum Headache Rack. Never work while under the influence of alcohol, drugs or medications.

•  While assembling and using the Aluminum Headache Rack, keep work area clean and well lit. 

Keep spectators and children out of the work area.

•  SAVE THIS MANUAL: Keep this manual for the safety warnings and precautions. The manual 

offers important information on how to assemble, use and maintain this product. Write the product’s 

model number and purchase date on the cover page of this manual. Keep this manual (and your 

purchase receipt) in a safe place.

Summary of Contents for AHAR

Page 1: ...Save all warnings and instructions for future refer ence Always wear ANSI approved safety goggles Always wear hearing protection when working in noisy environments Prolonged exposure to high intensity noise can cause hearing loss Use safety equipment Safety shoes hard hat and work gloves must be used for applicable condi tions Dress appropriately Never wear loose fitting clothing or jewelry when w...

Page 2: ... engine is OFF with parking brake set before setting up this product and when loading and unloading cargo on the upper frame extension uprights Loads can shift in transit During transit periodically stop and check the contents of the load Make sure that all cargo in the truck bed is tightly secured Specifications Width Adjustment Extends from 62 to 74 wide Application Protects rear window from imp...

Page 3: ...ng to the same steps Note Do not tighten all bolts at first See Figure 1 2 Place the rack assembly on the pickup truck adjusting the width and aligning the holes in the fixed seats with the stake pockets Securely tighten the four M12x30 outer hexagonal bolts full thread 6 at the appropriate width Install the M12x75 outer hexagonal bolt full thread 9 12 spring washer 7 and 12 large flat washer 8 fi...

Page 4: ... hole that aligns with second smaller hole Install the M12x75 external hexagonal bolt full thread 9 12 spring washer 7 and 12 large flat washer 8 fitting the bolt through the small hole in the fixed seat and the drilled hole in the pickup screwing it into the flat panel mounting plate 5 Repeat on the other side tightening securely See Figure 3 ...

Page 5: ...e as replacement parts All repairs to this tool including replacing parts should only be done by a qualified service technician Part Description Quantity 1 Frame 1 2 Right Fixed Seat 1 3 Left Fixed Seat 1 4 U Type Mounted Plate 2 5 Flat Panel Mounting Plate 2 6 M12x30 Outer Hexagonal Bolt Full Thread 4 7 12 Spring Washer 8 8 12 Large Flat Washer 8 9 M12x75 External Hexagonal Bolt Full Thread 4 ...

Page 6: ...ible for labor charges If the product does not meet specifica tions as depicted in the advertisement the Authorized Dealer will refund the full purchase price of the product Questions regarding the warranty on a specific product and warranty claims should be directed to the Authorized Dealer with whom the purchase transaction was made WARRANTY LIMITATIONS The above warranty does not apply to produ...

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