Condux Tesmec RS20 User'S Manual & Safety Manual Download | Manualshive

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USER'S GUIDE & SAFETY MANUAL

USER'S GUIDE & SAFETY MANUAL

RS20/RS26 Reel Stand

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Summary of Contents for Tesmec RS20

Page 1: ...USER S GUIDE SAFETY MANUAL USER S GUIDE SAFETY MANUAL RS20 RS26 Reel Stand...

Page 2: ...s de operaci n y seguridad antes de usar la m quina Si Ud No comprende las instrucciones favor de consultarle a su jefe For questions on SAFETY OPERATIONS APPLICATIONS CALL 1 877 854 1750 Save this us...

Page 3: ...ZARDS 7 F CRUSHING INJURY WHEN LOADING OR UNLOADING ROPE OR CONDUCTOR REELS 7 G ELECTROSTATIC DISCHARGES 7 H INHALATION ENGINE EXHAUSTING GAS 7 TRANSPORTING 8 A MACHINE LIFTING 8 B PACKING FOR SHIPMEN...

Page 4: ...other jewelry for the same reason Operators must use personnel protective gear i e gloves boots helmet etc Operators must carefully follow hazard related instructions contained in this instruction man...

Page 5: ...elastic elements With over ridden or broken safety system devices For handling trucks or other movable equipment F RESPONSIBILITY Use of the reel stand in situations different from those indicated Typ...

Page 6: ...Tesmec Puller Tensioners and Tensioners Industry leading features like Self Acting Hydraulic Brake and Advanced Hydraulic Systems Safety Information A SAFETY DEVICES Machine has been equipped with the...

Page 7: ...tating components To minimize risks operators must Avoid any contact with the machine s rotating components Follow the anchoring instructions described in this manual Follow all recommendations in thi...

Page 8: ...duct matches that which was ordered immediately advise the manufacturer if there is a discrepancy Use caution when unpacking to avoid damaging the product CAUTION Disposal of all packaging materials m...

Page 9: ...using the grounding connections provided Figure 2 4 Connect the hydraulic hoses to the stringing machine Figure 3 5 Secure the area between the stringing equipment and this reel stand to limit personn...

Page 10: ...e that the hydraulic supply from the stringing equipment is shut off 2 Push in the selector valve handle Figure 4 3 Close the valve clockwise on the pump Figure 5 Figure 4 Push in Selector Valve Handl...

Page 11: ...gure 7 6 Disengage drive side pin by removing keeper pin and pulling out the drive pin Figure 7 8 7 Remove bearing retainer pin and lift hinged keeper to fully open position Figure 9 10 Figure 9 Remov...

Page 12: ...earing from arbor bar Figure 11 11 Remove Lifting Bracket using a 1 1 8 wrench Figure 12 12 Install Arbor Bar through the reel hole ensuring drive pins engage drive holes Figure 14 Figure 11 Remove Be...

Page 13: ...onents back onto arbor bar 14 Once arbor has been secured to the reel lift the reel utilizing the lifting brackets and install onto reel stand Figure 14 15 Reference operational label located on the r...

Page 14: ...3 LABEL WARNING CAPSTN CATCH 2X6 2 5 02269604 LABEL WARNING CABLE TENSION 2X6 2 6 02269731 LABEL WARNING STAY CLR 1 5 X 4 5 1 7 02289355 LABEL LIFT POINT ISO STD 4 8 02289499 TAPE ABRASIVE ANTISLIP 2I...

Page 15: ...ARNING CABLE TENSION 2X6 2 6 02269731 LABEL WARNING STAY CLR 1 5 X 4 5 1 7 02289355 LABEL LIFT POINT ISO STD 4 8 02289499 TAPE ABRASIVE ANTISLIP 2IN X 80IN 2 9 02289504 SCREW DRIVE 4 X 0 375 SS 4 10 0...

Page 16: ...16 CONDUX TESMEC INC RS20 REEL STAND ASSY 20000LBS...

Page 17: ...Z 2 9 02289600CT 3 4 10 HEX JAM NUT CZ 2 10 02289601CT 3 4 10 X 2 25 HEX HD CAPSCREW GR5 CZ 8 11 02289700CT BEARING MBB 3 500 6 299 3 781 2 12 02289729CT 3 4 X 2 50 QUICK RELEASE PIN 2 13 02290123CT 4...

Page 18: ...18 CONDUX TESMEC INC RS26 REEL STAND ASSY 26000LBS...

Page 19: ...T 1 00 08 X 2 50 HEX HD CAPSCREW GR8 YZ 2 9 02289600CT 3 4 10 HEX JAM NUT CZ 2 10 02289601CT 3 4 10 X 2 25 HEX HD CAPSCREW GR5 CZ 8 11 02289729CT 3 4 X 2 50 QUICK RELEASE PIN 2 12 02290601CT 1 00 FEND...

Page 20: ...20 CONDUX TESMEC INC CHAIN DRIVE DETAIL REEL STAND ASSY...

Page 21: ...LANYARD 1 12 02289525CT M12 1 75 X 35 HEX HD CAPSCREW 8 8 CZ 1 13 02289585CT IDLER SPROCKET 1 14 02289588CT DGB BEARING SEALED 90ID X 160OD 2 15 02289592CT 3 1 2 EXT RETAINING RING 1 16 02289680CT BRA...

Page 22: ...22 CONDUX TESMEC INC CHAIN DRIVE DETAIL REEL STAND ASSY...

Page 23: ...R CZ 1 10 02288876CT LANYARD ALL UNIVER COUPLINGS 1 11 02289525CT M12 1 75 X 35 HEX HD CAPSCREW 8 8 CZ 1 12 02289585CT IDLER SPROCKET HB80A12 X 3 4 1 13 02289588CT BEARING DGB 90 ID 160MM OD SLD 2 14...

Page 24: ...24 CONDUX TESMEC INC HYDRAULIC DRIVE REEL STAND ASSY...

Page 25: ...Z 2 5 02288492CT 5 16 18 X 6 00 HEX HD CAPSCREW GR5 CZ 2 6 02289565CT HYD FITTING 08 JIC X 06 BSPP 1 7 02289608CT HYD FITTING 08 NPT X 04 JIC 90EL 1 8 02289680CT BRAKE MOTOR ASSY 1 9 02289681CT HYD FI...

Page 26: ...26 CONDUX TESMEC INC HYDRAULIC DRIVE REEL STAND ASSY...

Page 27: ...8 X 6 00 HEX HD CAPSCREW GR5 CZ 2 6 02289565 HYD FITTING 08 JIC X 06 BSPP W SEAL 1 7 02289608 HYD FITTING 08 NPT M X 04 JIC M 90EL 1 8 02289680 BRAKE ASSY W MOTOR PAINTED 1 9 02289681 HYD FITTING 12 J...

Page 28: ...28 CONDUX TESMEC INC HYD HAND PUMP MANIFOLD...

Page 29: ...04 JIC 2 7 02288687CT HYD FITTING 08 O RING X 08 JIC 2 8 02288740CT HYD FITTING 12 O RING X 12 JIC 1 9 02289615CT QUICK COUPLER MALE 1 2 NPT 1 10 02289617CT PROTECTIVE CAP MALE QUICK COUPLER 1 11 0228...

Page 30: ...30 CONDUX TESMEC INC HYD HAND PUMP MANIFOLD...

Page 31: ...4 JIC 2 6 02288687CT HYD FITTING 08 O RING X 08 JIC 2 7 02288740CT HYD FITTING 12 O RING X 12 JIC 1 8 02289615CT COUPLER QD MALE 1 2IN NPT 1 9 02289617CT CAP QD NIPPLE M 1 2IN BODY 1 10 02289626CT CAP...

Page 32: ...32 CONDUX TESMEC INC HYDRAULIC CONTROL VALVE...

Page 33: ...PLUG 1 3 02286437CT HYD FITTING 08 NPT M X 04 NPT F 1 4 02289608CT HYD FITTING 08 NPT M X 04 NPT F 1 5 02289609CT HYD FITTING 08 NPT M X 04 JIC M 2 6 02289613CT PRESSURE GAUGE 0 1000PSI 1 7 02289641CT...

Page 34: ...34 CONDUX TESMEC INC CHAIN GUARD...

Page 35: ...21032700SUB ITEM PART NO DESCRIPTION QTY 1 02266400CT 10 24X0 50 HEX FLANGE HD CAPSCREW GR5 CZ 18 2 02289639CT MANUAL HOLDER WEATHERPROOF 1 3 21032732 CHAIN GUARD A 1 4 21032741 CHAIN GUARD B 1 5 2103...

Page 36: ...36 CONDUX TESMEC INC HOSE RACK GROUND ATTACHMENT...

Page 37: ...GR8 YZ 4 4 02253600CT 1 2 13 X 1 75 HEX HD CAPSCREW GR5 CZ 2 5 02288230CT 3 8 FLATWASHER TYPE A NARR CZ 4 6 02288856CT 5 16 X 1 75 QUICK LOCK PIN 2 7 02290881CT 7 16 NEOPRENE SEAL WASHER 4 8 12008301...

Page 38: ...Assembly 1 02289721 1 4IN x 26IN Lg Hose Assembly 2 02289722 1 4IN x 36IN Lg Hose Assembly 1 02289723 1 2IN x 22IN LG Hose Assembly 1 02289724 1 2IN x 40IN LG Hose Assembly 2 21032767 1 2IN x 50FT LG...

Page 39: ...old Port F 1 02289720 Motor Port D Valve Port C 1 02289723 Valve Port E Manifold Port M 1 02289721 Valve Port A Manifold Port G 1 02289721 Valve Port B Manifold Port L 1 Plugged Valve Port F 1 0228868...

Page 40: ...40 NOTES...

Page 41: ...41 NOTES...

Page 42: ...out of the purchase and use of goods shall be lim ited to the repair or replacement of the goods that do not conform to this warranty To obtain repair of replacement service under the limited warrant...

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