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Rev. 062420

1-888-651-3431

Use of the Aluminum Headache Rack

•  This Rack is designed to be set up behind the truck’s rear window to protect the window from the 

impact of shifting cargo. Its upper frame has extension uprights for use in safely hauling long cargo 

such as ladders and pipes. This rack fits most truck beds. Do not modify this Rack, and do not use 

this product for purposes that it was not designed for.

•  Never use this Rack to secure people or animals in the truck bed. Do not climb on, or hang on this 

Rack while vehicle is moving. Keep children and spectators well clear when setting up and using 

this product.

•  Adhere to all Department of Transportation (D.O.T.) requirements when using this product. Use 

ropes and tie downs to secure any cargo that is resting on the upper frame extension uprights.

•  For the vehicle that the Aluminum Headache Rack is attached to, read all pertinent vehicle instruc-

tions and warnings provided in the owner’s manual. Make sure the vehicle’s engine is OFF, with 

parking brake set, before setting up this product, and when loading and unloading cargo on the 

upper frame extension uprights.

•  Loads can shift in transit. During transit, periodically stop and check the contents of the load. Make 

sure that all cargo in the truck bed is tightly secured.

Specifications

•  Width Adjustment: Extends from 62” to 74” wide
•  Application: Protects rear window from impact of shifting cargo. Bolt on installation for trucks with 

stake pockets.

Unpacking

The shipment should be thoroughly inspected as soon as it is received. The signed “bill of lading” is 

acknowledgment by the carrier of receipt in good condition or shipment covered by our invoice. For 

your own protection, if any of the goods called for on the bill of lading are shorted or damaged, do not  

accept them until the carrier makes a notation on the freight bill of the shorted or damaged goods.

Maintaining the Rack

Frequently check the condition of this rack. Make sure that all components are in good condition and 

are clean. Check to make sure that all hardware is tightly secured in place. If this product becomes 

damaged through use, it should be replaced. Replacement parts are not offered.

Summary of Contents for AHAR

Page 1: ...Save all warnings and instructions for future refer ence Always wear ANSI approved safety goggles Always wear hearing protection when working in noisy environments Prolonged exposure to high intensity noise can cause hearing loss Use safety equipment Safety shoes hard hat and work gloves must be used for applicable condi tions Dress appropriately Never wear loose fitting clothing or jewelry when w...

Page 2: ... engine is OFF with parking brake set before setting up this product and when loading and unloading cargo on the upper frame extension uprights Loads can shift in transit During transit periodically stop and check the contents of the load Make sure that all cargo in the truck bed is tightly secured Specifications Width Adjustment Extends from 62 to 74 wide Application Protects rear window from imp...

Page 3: ...ng to the same steps Note Do not tighten all bolts at first See Figure 1 2 Place the rack assembly on the pickup truck adjusting the width and aligning the holes in the fixed seats with the stake pockets Securely tighten the four M12x30 outer hexagonal bolts full thread 6 at the appropriate width Install the M12x75 outer hexagonal bolt full thread 9 12 spring washer 7 and 12 large flat washer 8 fi...

Page 4: ... hole that aligns with second smaller hole Install the M12x75 external hexagonal bolt full thread 9 12 spring washer 7 and 12 large flat washer 8 fitting the bolt through the small hole in the fixed seat and the drilled hole in the pickup screwing it into the flat panel mounting plate 5 Repeat on the other side tightening securely See Figure 3 ...

Page 5: ...e as replacement parts All repairs to this tool including replacing parts should only be done by a qualified service technician Part Description Quantity 1 Frame 1 2 Right Fixed Seat 1 3 Left Fixed Seat 1 4 U Type Mounted Plate 2 5 Flat Panel Mounting Plate 2 6 M12x30 Outer Hexagonal Bolt Full Thread 4 7 12 Spring Washer 8 8 12 Large Flat Washer 8 9 M12x75 External Hexagonal Bolt Full Thread 4 ...

Page 6: ...ible for labor charges If the product does not meet specifica tions as depicted in the advertisement the Authorized Dealer will refund the full purchase price of the product Questions regarding the warranty on a specific product and warranty claims should be directed to the Authorized Dealer with whom the purchase transaction was made WARRANTY LIMITATIONS The above warranty does not apply to produ...

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