Elenco Electronics XP-620K Assembly And Instruction Manual Download Page 16

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In practice, the current through the diodes is not as shown in Figure 2C. Because capacitor C5 has a charge
after the first cycle, the diode will not conduct until the positive AC voltage exceeds the positive charge in the
capacitor. Figure 5 shows a better picture of what the current flow looks like, assuming no loss in the diode.

It takes a few cycles for the voltage to build up on the capacitor. This depends on
the resistance of the winding and diode. After the initial start-up, there will be a
charge and discharge on the capacitor depending on the current drawn by the
output load. Remember current only flows through the diode when the anode is
more positive than the cathode. Thus, current will flow in short bursts as shown
in Figure 5C.

The DC load current may be one ampere, but the peak diode current may be three times that. Therefore, the
diode rating must be sufficient to handle the peak current. The 1N4001 has peak current rating of 10 amps.

Regulator Circuit

The regulator circuit in the Model XP-620 Power Supply consists of a LM-317 integrated circuit. This IC is
specially designed to perform the regulation function. Figure 6 shows a simplified circuit of how the LM-317 IC
works.

Transistors Q1 and Q2 form a circuit known as a differential amplifier. Transistor Q1 base is connected to a
stable 1.5V reference voltage. The base of Q2 is connected to the regulator output circuit through a voltage
divider network. The collector of transistor Q2 is connected to a current source. This basically is a PNP
transistor biased to draw about 1mA of current. Transistor Q2 sees the current source as a very high resistor
of about 1 meg ohms. Thus, the gain of transistor Q2 is extremely high.

Transistor Q5 is called the pass transistor. It controls the current reaching the
output. Transistors Q3 and Q4 are emitter followers. Their function is to raise
the impedance of the pass transistor. Note that transistors Q2, Q3, Q4 and Q5
and resistor R1 form a close loop. Also, note that the feedback to the base of
Q2 is negative, that is, when the base of Q2 goes positive, the output at emitter
Q5 goes negative. Now if the 2V output voltage goes down because of current
drain at the output, the base of Q2 will drop forcing the collector voltage of Q2
to go higher. This will bring the output voltage back to 2V. This is the basis of
all negative feedback regulators.

Another feature of the LM-317 regulator is to protect the IC against overload and output shorts. If the IC is
overloaded, the junction of an overload transistor will overheat. A transistor will sense this overheating and shut
down transistor Q5.

Figure 5

Figure 6

A) Transformer

Winding

B) Voltage C1

C) Current

through diodes

20V

Peak

20V

2V

Output

R1

R2

Divider

Q1

Q2

1.5V

Q3

Q4

Q5

Current
Source
Equalized
to 1 Meg.

Summary of Contents for XP-620K

Page 1: ...POWER SUPPLY KIT MODEL XP 620K Elenco TM Electronics Inc Assembly and Instruction Manual Copyright 2003 1989 ElencoTM Electronics Inc Revised 2003 REV O 75320K...

Page 2: ...1 Qty Description Part 1 Transformer 440720 1 PC Board 512013 1 Fuse 1 25A 530125 1 Rocker Switch 541204 1 Cover 611120 1 Chassis 612020 1 Heat Sink 615010 2 Knob 622009 1 Strain Relief 624003 5 Insu...

Page 3: ...citor Diode Transistor Integrated Circuit Transformer PC Board Fuse Heatsink Switch Knob Strain Relief PC Board Stand off Binding Post Assembly Fuse Assembly Flat Washer Lockwashers Mica Nuts 7mm 6 32...

Page 4: ...eir actual value printed on them Some capacitors may have their value printed in the following manner The maximum operating voltage may also be printed on the capacitor Second Digit First Digit Multip...

Page 5: ...mponent Lead Solder Soldering Iron Drag Foil 1 Solder all components from the copper foil side only Push the soldering iron tip against both the lead and the circuit board foil 2 Apply a small amount...

Page 6: ...and D5 1N5400 Diode D6 1N5400 Diode D7 1N5400 Diode D8 1N5400 Diode see Figure A C1 10mF Electrolytic C2 10mF Electrolytic C3 10mF Electrolytic C4 10mF Electrolytic C8 10mF Electrolytic see Figure B C...

Page 7: ...ure the wires when cutting them to their required lengths 4 5 6 7 4 Red Hole K 4 Orange Hole J 3 Red Hole I 3 Orange Hole H 3 Blue Hole G 4 Blue Hole F 4 Red Hole E 6 Blue Hole D 6 Red Hole C 3 1 2 Re...

Page 8: ...ockwasher 8mm flat washer and 7mm nut Turn both potentiometer shafts all the way counter clockwise Line up the line on the knobs with the first line on the voltage scale Press knobs onto the shaft of...

Page 9: ...together with pliers Then insert the strain relief into the hole One side of the transformer has only 2 black wires Cut these wires so that they are 4 1 2 in length see Figure H Strip the insulation o...

Page 10: ...o the chassis using a 6 32 x 3 8 screw and a 6 32 large nut in the location shown in Figure J Strip the insulation off of both ends of the 6 red 20 ga wire to expose 1 4 of bare wire Solder one end of...

Page 11: ...rough the rectangular hole in the chassis to the ICs and solder into place Tin the leads Form the end of the wires into a tight loop for easy tight connection to leads before you apply solder Figure K...

Page 12: ...re M from PC board to right lead of LM 7805 After wiring be sure that the leads do not touch each other and cause a short Solder the wires from the PC board to the potentiometers as shown in Figure L...

Page 13: ...ies should read between 2 and 16 volts The 5V supply should read between 4 50 and 5 50 volts Next short the output of each supply They should turn off and recover when the short is removed If you have...

Page 14: ...ing It should read about 12 volts If not check the diode bridge or C7 2 Measure the DC voltage at the output of the diode bridge It should read about 12 volts If not check the diode bridge or C7 3 If...

Page 15: ...that the current will flow Only when the transformer voltage is positive will current flow through the diodes Figure 3 shows the simplest possible rectifier circuit This circuit is known as a half wav...

Page 16: ...e is connected to a stable 1 5V reference voltage The base of Q2 is connected to the regulator output circuit through a voltage divider network The collector of transistor Q2 is connected to a current...

Page 17: ...over 3A Transistor Q2 is biased off until the LM 7805 IC draws about 2A When 2A is drawn by the LM 7805 IC the voltage drop across the 3 ohm resistor is 6V enough to turn on transistor Q2 Transistor...

Page 18: ...l value capacitor with a high voltage value C Large value capacitor D 90O out of phase rectification circuit 6 An in efficient rectification circuit usually contains A large gaps between cycles B twic...

Page 19: ...Voltage 1 1 5 15VDC 1A at 120V input 2 1 5 15VDC 1A 3 5VDC 3A Output Regulation 200mV each supply Line Regulation 100mV each supply Ripple Max 5mV rms Current Protection 1A limit 2 15VDC 3A limit 5VD...

Page 20: ...ElencoTM Electronics Inc 150 W Carpenter Avenue Wheeling IL 60090 847 541 3800 http www elenco com e mail elenco elenco com...

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