REAR DRIVESHAFT BUILD
GATE 01
SHOCK BUILD
GATE 01
SHOCK BUILD
GATE 02
13
33.656906, -117.700602
x4
42022
Screw Pin
THREAD L
OCK
#1596
NOT INCL
UDED
THREAD L
OCK
#1596
33
42
48
60
33
33
NOTE:
Make sure the screw
pins are aligned with each
female CVA during assembly
NOTE:
Make sure the phasing of the drive shafts is correct when installing
them to the axles and gearbox.
FRONT
REAR
Correct Phasing
Incorrect Phasing
x2
x1
x1
x1
x1
x2
x1
x1
x1
x1
6299
E-Clip
42081
Shock
Piston
42040
Enduro
Rod Ends
42083
Shock Shaft,
3x30mm
42082
Shock Body,
10x32mm
5407
O-Ring,
Red
42081
Shock O-Ring
Spacer
42080
Shock Bottom
Cap
42080
Shock Cap,
Enduro
Shock Bleeding Steps:
1.
Pull shock shaft down.
2.
Fill shock body 3/4 full with silicone fluid.
3.
Slowly move the shock shaft up and down to remove air from
under piston.
4.
Wait for bubbles to come to surface.
5.
Fill shock body to top with silicone fluid.
6.
Place a drop of oil in the cap and on cap threads.
7.
Install cap and tighten completely.
8.
Slowly compress shaft all the way to the top. If there is
pressure at the top of the stroke, there is too much oil or air.
You must bleed it out.
9.
Slowly pull shaft out.
10.
Unscrew the cap 3/4 turn and tilt the shock at a slight angle.
11.
Slowly compress the shaft to push out excess oil and air.
You should see bubbles coming out from under the cap.
12.
With the shaft compressed, tighten the cap and re-check for
pressure at the top of the stroke. If there is still pressure,
repeat steps 9 thru11.
42081
O-Ring, Small,
Shock Cap
SHOCK FL
UID
#5422
SHOCK FL
UID
#5422
SHOCK FL
UID
#5422
SHOCK FL
UID
#5422
Step 8-12
Step 1-3
Step 3-4
Step 5-6
Step 7
NOTE:
Build 4
complete shocks
NOTE:
Build 4
complete shocks
THREAD LOCK
#1596
NOT INCLUDED
THREAD L
OCK
#1596
NOT INCL
UDED