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Element 40104, Owners Build Manual

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Element 40104 Owners Build Manual Download Page 5

YOUR BUILD BEGINS HERE.

STEERING BUILD

GATE 01

STEERING BUILD

GATE 02

STEERING BUILD

GATE 03

05

x2

x1

x1

x1

x1

42040

Rod Ends,

curved

42040

Rod Ends,

straight

42214

IFS Link,

32mm

42214

IFS Link,

32mm

42040

Rod Ends,

curved

Servo Link

Steering Link

Build Left and Right Steering Links

60.65mm

61.50mm

x2

x2

25215

Locknut,
M3

42216

M5.8x8mm,
Ballstud, SILVER

x4

x2

x1

x2

x2

x2

x1

x1

x2

x1

x2

x2

x5

x1

x4

x1

x1

x1

42217

Steering Post,

IFS

42201

Bellcrank,

IFS

31531

M3x6mm,

BHCS

25187

M3x14mm,

BHCS

25211

M3x10mm,

BHCS

42215

Servo Horn

7337

Washer

SERVO

Not 

Included

89203

M3x16mm,

BHCS

42217

Steering Rack,

IFS

91568

4x8x3mm
Bearing

42041

Pivot Ball, 
Short

42201

Bellcrank,
IFS

7337

Washer

42217

Hat Bushing, 
IFS

31541

M3x6mm
FHCS

89202

M3x12mm,
BHCS

42203

Servo Mount, 
IFS

THREAD LOCK

#1596

NOT INCLUDED

THREAD LOCK

#1596

NOT INCLUDED

THREAD L

OCK

#1596

NOT INCLUDED

THREAD LOCK

#1596

NOT INCLUDED

NOTE: 

Install #89202 
into servo horn

NOTE: 

Hole marked is 

for IFS Conversion use.  
Outer hole is for solid 
axle use.

Servo Horn

BLA

CK GREA

SE

#6588

BLA

CK GREA

SE

#6588

Summary of Contents for 40104

Page 1: ...TRAILRUNNER SPORT UTILITY VEHICLE OWNERS BUILD MANUAL 40104 ...

Page 2: ... designs therefore actual parts may appear slightly different than in the illustrations New parts will be noted on supplementary sheets located in the appropriate parts bags ENDURO TRAIL TRUCK A performance rig built to endure When hitting the trail you want to do it with confidence and the answer is the all new Enduro Trail Truck At the heart of the Enduro is our revolutionary Stealth X gearbox Al...

Page 3: ...26mm 89205 3x28mm 41078 Pivot Ball Short 42041 Pivot Ball Long Upper Shock 42041 3x3mm 25225 3x16mm 4689 4x16mm 4677 M3 Locknuts 25215 Aluminum 31550 M4 Locknut W Flange 25391 03 33 656906 117 700602 HARDWARE USED WITH OPTIONAL REPLACEMENT PART NUMBERS HARDWARE 1 1 SCALE VIEW FLAT HEAD SCREWS FHCS SOCKET HEAD SCREWS SHCS SHIMS AND WASHERS SET SCREWS PIVOT BALLS LOCK NUTS BEARINGS BUTTON HEAD SCREW...

Page 4: ...here Shock Fluid should be applied This symbol indicates the number of the same part that is required This symbol indicates a Trail Tip 2 x2 BLACK GREASE 6588 GREEN SLIME 1105 THREAD LOCK 1596 SHOCK FLUID 5422 01 COVER 02 INTRODUCTION 03 1 1 HARDWARE FOLD OUT 04 TABLE OF CONTENTS 05 STEERING BUILD 06 FRONT GEARBOX BUILD 07 FRONT SUSPENSION BUILD 08 GEARBOX BUILD 09 CHASSIS BUILD 11 REAR AXLE BUILD...

Page 5: ... 42217 SteeringPost IFS 42201 Bellcrank IFS 31531 M3x6mm BHCS 25187 M3x14mm BHCS 25211 M3x10mm BHCS 42215 ServoHorn 7337 Washer SERVO Not Included 89203 M3x16mm BHCS 42217 SteeringRack IFS 91568 4x8x3mm Bearing 42041 PivotBall Short 42201 Bellcrank IFS 7337 Washer 42217 HatBushing IFS 31541 M3x6mm FHCS 89202 M3x12mm BHCS 42203 ServoMount IFS THREAD LOCK 1596 NOT INCLUDED THREAD LOCK 1596 NOT INCLU...

Page 6: ...mm FHCS 91560 5x10x4mm Bearing 91474 7x14x3 5mm Bearing BLACK GREASE 6588 THREAD LOCK 1596 NOT INCLUDED x2 x1 x2 x1 x1 x1 x2 x2 x2 42021 Drive Shaft Male CVA 42019 Pin 2x11mm 42020 DriveShaft Female 33mm 42mm 31532 3x8mm BHCS 42020 DriveShaft Male 48mm 60mm 42020 PinRetainer Short 42020 PinRetainer Long 42021 DriveShaft Female CVA 42021 DriveShaft Barrel Front mm 33 33 48 Female1 Female2 Male Driv...

Page 7: ... ballcup until 4mm thread is showing NOTE Thread the exposed set screw into the arm until snug Build Left and Right Lower Arms Install Left and Right Lower Arms x1 x1 x2 x1 x1 42040 RodEnds curved 42228 Bulkhead IFS 42229 M3x32mm hingepin 4677 M4x16mm SetScrew 42202 LowerArm front Lower Arm x2 x1 x2 x1 89203 M3x16mm BHCS 42204 SkidPlate Front 89202 M3x12mm BHCS 42204 SkidPlate Rear NOTE Thread set...

Page 8: ...5x4mm Bearing 42027 StealthXGearbox Outdrive Long 42027 StealthXGearbox Outdrive Short 42027 StealthXGearbox DriveGearShim 42028 StealthXGearbox DriveGear 52T 42026 StealthXGearbox IdlerGear 28T 42028 StealthXGearbox DriveGear 53T 2 5x14mm FHCS StealthXGearbox StealthXGearbox 20T 28T 27T 52T 53T Over Drive Option 1 Stock B L A C K G R E A S E 6 5 8 8 BLACK GREASE 6588 Build Left and Right Steering...

Page 9: ...he gear mesh between the spur gear and pinion has a slight amount of movement between the two gears x1 x2 x1 42023 StealthXGearbox GearCover 31530 3x5mm BHCS 1336 PinionGear 18T 25225 3x3mm SetScrew x2 x2 25201 3x8mm FHCS 89208 3x14mm FHCS x1 42004 Gearbox Mount x2 x1 x1 x1 x1 x2 x2 x2 x1 x1 x1 31532 3x8mm BHCS 25211 3x10mm BHCS 25211 3x10mm BHCS 31531 3x6mm BHCS 31532 3x8mm BHCS 42001 BumperMount...

Page 10: ... Sliders NOTE There is an optional standard pack sized battery tray included x4 x1 25203 3x12mm FHCS 42003 BatteryBox ShortyPack x2 x2 25188 M3x20mm BHCS 42000 ChassisRail Left x2 4689 3x16mm SetScrew x1 42020 DriveShaft Male 48mm x1 42002 ChassisBrace Rear x2 x1 x1 x2 25211 3x10mm BHCS 31531 3x6mm BHCS 31532 3x8mm BHCS 25211 3x10mm BHCS x4 x1 x1 x1 x1 x1 42007 ReceiverGrommet Plug 42007 Receiver ...

Page 11: ...CS x4 x2 41086 2 5x16mm SHCS 91560 5x10x4mm Bearing x1 x1 x1 x2 x2 x1 91474 7x14x3 5mm Bearing 41089 3x6mm LPSHCS 42065 RingGear 30T 42066 PinionGear 8T 42061 AxleHousing Rear 42060 AxleHousing DifferentialCover BLACK GREASE 6588 RF RR RF RR x8 89208 3x14mm FHCS x1 x1 x4 x1 x1 25202 3x10mm FHCS 42006 ReceiverBox Lid 6338 AntennaTube andCap 25225 3x3mm SetScrew 42007 ReceiverBox Grommet Install Lef...

Page 12: ...GREASE 6588 BLACK GREASE 6588 BLACK GREASE 6588 x1 25188 3x20mm BHCS x1 4689 3x16mm SetScrew x2 x1 25215 M3Locknut Black 41078 3x28mm BHCS x2 x1 x2 x2 x2 x2 42021 Drive Shaft Male CVA 42019 Pin 2x11mm 42020 DriveShaft Female 33mm 42mm 31532 3x8mm BHCS 42021 DriveShaft Female CVA 42021 DriveShaft Barrel Rear mm 33 42 60 Female1 Female2 Male Drive Shaft Lengths 42020 GearboxSide Gearbox Side Axle Si...

Page 13: ...hsiliconefluid 3 Slowlymovetheshockshaftupanddowntoremoveairfrom underpiston 4 Waitforbubblestocometosurface 5 Fillshockbodytotopwithsiliconefluid 6 Placeadropofoilinthecapandoncapthreads 7 Installcapandtightencompletely 8 Slowlycompressshaftallthewaytothetop Ifthereis pressureatthetopofthestroke thereistoomuchoilorair Youmustbleeditout 9 Slowlypullshaftout 10 Unscrewthecap3 4turnandtilttheshockat...

Page 14: ...16mm BHCS 89205 M3x26mm BHCS x1 42201 ShockBumpstop IFS Install Left and Right Rear Shocks Install Left and Right Front Shocks x1 x1 x1 x1 x1 x1 x1 42041 PivotBall Short 42041 PivotBall Long UpperShock 7337 250x 125x 015in Washer 42041 PivotBall Short 42041 PivotBall Long UpperShock 7337 250x 125x 015in Washer 89203 3x16mm BHCS x6 x1 x1 x1 x1 x1 x1 41088 2 6x10mm BHCS SelfTapping 42111 TrigonWheel...

Page 15: ...ount NOTE Install 4 wheels tires x2 x2 42111 TrigonWheel NutCap Black 25391 FTM4Locknut Blue x2 x1 x4 42009 BodyMount ShortPin 42009 BodyMount LongPin 42022 ScrewPin x1 x1 x4 x2 42243 Trailrunner Rack Right 42243 Trailrunner Rack Left 42243 TrailrunnerRack CenterBar 42243 Pin 2x20mm x1 42247 TrailrunnerExhaust Magnaflow x2 2308 3x18mm BHCS x1 25211 3x10mm BHCS ...

Page 16: ... 42243 Trailrunner Grommet 21422 BodyClips SC28 5407 O Rings Red x10 x22 42243 Trailrunner Grommet 42243 Trailrunner Grommet x2 x2 x4 x4 x2 x1 x1 x1 42243 Trailrunner Mirror 42243 Trailrunner MirrorMount 42243 Trailrunner DoorHandle 42243 Trailrunner DoorHandle Mount 42243 Trailrunner B Pillar 42243 Trailrunner Valence 42243 Trailrunner SnorkelMounts 42243 Trailrunner Snorkel x4 x2 42243 Trailrunn...

Page 17: ...s Trim body on dotted lines shown OPTION 2 Full plastic bumper Remove polycarbonate bumper 17 33 656906 117 700602 x2 x1 x1 x1 x1 42244 D Ring Molded 42244 Trailrunner Bumper Left 42244 Trailrunner Bumper Center 42244 Trailrunner Bumper Right 42244 Trailrunner Fairlead x2 x2 41079 2 5x6mm SHCS 31532 3x8mm BHCS x2 x4 91158 3x4mm BHCS 25211 3x10mm BHCS x2 25188 3x20mm BHCS ...

Page 18: ...DECAL PLACEMENT GATE 01 18 x1 42242 Trailrunner DecalSheet 1 1 3 3 5 5 2 2 4 4 ...

Page 19: ...arings IFS Steering 7337 25187 25211 25215 31531 42040 42041 42201 42214 42215 42216 42217 89202 89203 91568 4 10 10 10 10 1 1 1 3 1 1 1 10 10 4 Washers 250 x 125 x 015 M3x14mm BHCS M3x10mm BHCS Locknuts M3 M3x6mm BHCS Enduro Rod Ends Set Enduro Pivot Ball Set Enduro IFS Steering Bellcranks Enduro IFS Links Enduro IFS Servo Horn Enduro IFS Ballstuds 5 8mm Set Enduro IFS Steering Rack M3x12mm BHCS ...

Page 20: ...Spring Gray 1 49 lb in 63mm Long KIT Shock Spring Blue 2 09 lb in 63mm Long Shock Spring Yellow 2 47 lb in 63mm Long IFS Shock Bump Stops Shock Spring Black 4 75 lb in 63mm Long IFS Front End 7337 25202 25203 25211 31541 42065 42066 42200 42203 42204 42226 42228 89202 89203 89208 91474 91560 4 10 10 10 10 1 1 1 1 1 2 1 10 10 10 4 4 Washers 250 x 125 x 015 M3x10mm FHCS M3x12mm FHCS M3x10mm BHCS M3x...

Page 21: ...42028 42026 1336 7337 9654 25201 25225 25391 31530 31532 42023 42029 31350 41077 41078 42023 42025 42026 42027 42028 42030 91560 91563 1 4 1 10 10 10 10 10 1 1 10 10 10 1 1 1ea 1 1 1 4 4 18T 48P Aluminum Pinion Washers 250 x 125 x 015 Spur Gear 87T 48P M3x8mm FHCS M3x3mm Set Screw FT M4 Locknuts Blue M3x5mm BHCS M3x8mm BHCS Stealth X Gearbox Case Gear cover Spur Gear Hubs Stealth X Motor Plate M2 ...

Page 22: ...vot Balls Hook and Loop Straps Washers 250 x 125 x 015 M3x8mm BHCS M2 5x6mm SHCS Shock Mount Set Enduro Body Posts 4 Short 1 Tall Screw Pin 4x12mm Enduro Pivot Ball Set Trailrunner Bumper Set M3x16mm BHCS M3x14mm FHCS M3x4mm BHCS M3x8mm BHCS Driveshaft Pin M2x11mm Enduro Drive Shaft Parts Molded Enduro Drive Shaft Parts Machined Screw Pin 4x12mm 42019 42019 42022 42022 42020 42020 42020 42020 3153...

Page 23: ...215 31531 31532 42000 42001 42002 42004 42006 42245 42247 89202 89208 10 10 10 10 10 10 10 10 1 1 ea 1 ea 1 ea 1 ea 2 1 10 10 M3x18mm BHCS M3x16mm Set Screw M3x20mm BHCS M3x8mm FHCS M3x10mm BHCS M3 Locknuts M3x6mm BHCS M3x8mm BHCS Enduro Chassis Rail Set Enduro Bumper Mount Set Front Rear Enduro Frame Mounting Plates Enduro Gearbox and Servo Mounts Enduro Floor Boards and Receiver Box Trailrunner ...

Page 24: ... 41086 42019 42060 42061 42062 42064 42065 42066 42067 42069 42070 71032 91474 91560 91563 10 10 10 10 10 10 1 1 ea 1 ea 1 ea 1 1 2 4 6 10 4 4 4 M3x14mm BHCS M3x10mm BHCS M3 Locknut M3x28mm BHCS M2 5x16mm SHCS Enduro 2x11mm Pin Enduro Diff Cover and Lower 4 Link Mounts Enduro Axle Housing Front Rear Enduro Caster Blocks and Steering Blocks Enduro Steering Block Arms Enduro Ring Gear 30T Enduro Pin...

Page 25: ...all Shock Bushing Steel FT Enduro Pivot Ball Set Steel FT Enduro Ring Gear Spool FT Enduro Ring Gear Machined 30T Enduro Diff Cover and Lower 4 Link Mounts Hard Enduro Axle Housing Front Rear Hard Enduro Caster and Steering Blocks Hard FT Enduro Wheel Hex 6mm w Set Screw Steel FT Enduro Shock Set 10x90mm Enduro Axle Kit Complete Builds either 1 front or 1 rear axle Enduro Shock Parts Blue Aluminum...

Page 26: ... 4V w T Plug 731 Wolfpack LiPo 5400mAh 35C 7 4V w T Plug 732 Wolfpack LiPo 7500mAh 30C 7 4V w T Plug 734 Wolfpack LiPo 4500mAh 35C 11 1V w T Plug 735 Wolfpack LiPo 3000mAh 30C 7 4V Shorty w T Plug Wolfpack LiPo 3000mAh 30C 11 1V Shorty w T Plug LiPo Pro TX RX 2400mAh 7 4V Flat LiFe Pro TX RX 1600mAh 6 6V Flat CHARGERS 1216 C2 Dual AC DC Competition Battery Charger 1216 C2 Dual AC DC Competition Ba...

Page 27: ...Reedy Countertop Setup Mat Team Associated Track Banner Team Associated Cloth Banner FT Turnbuckle Wrench FT 4mm Turnbuckle Wrench 12mm Big Bore Shock Tool FT Dual Turnbuckle Wrench Off Road Ride Height Gauge FT TC Ride Height Gauge FT Universal Tire Balancer FT Body Reamer FT 1 5mm Hex Driver FT 2 0mm Hex Driver FT 2 0mm Ball Hex Driver FT 2 5mm Hex Driver FT 2 5mm Ball Hex Driver FT 3 0mm Hex Dr...

Page 28: ...use the front tires will want to pull the vehicle up the rock On desents the rear tires rotating slower than the front tires will help keep the chassis more stable and keep the rear tires planted on the ground Stealth X The Stealth X gearbox allows the driver to change the front to rear drive ratios with 3 separate ratio adjustments to the rear drive shaft The driver has the option to flip the gear...

Page 29: ...Y Remember when driving your rig out on the trails it s important to tread lightly We all know that the best place to enjoy our hobby is out in nature and that means we need to preserve it for future hobbyist so we all have a place to enjoy Here are a few tips to remember when out on the trail Pack In Pack Out Don t leave anything behind Whether it s trash parts or food If you brought it take it w...

Page 30: ...ARKWAY LAKE FOREST CA 92630 USA CALL 949 544 7500 FAX 949 544 7501 CHECK OUT THE FOLLOWING WEB SITES FOR ALL OF OUR KITS CURRENT PRODUCTS NEW RELEASES SETUP HELP TIPS AND RACING INFO WWW ASSOCIATEDELECTRICS COM 112070 ElementRC Element_RC ...

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