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www.elektror.com

Operating and assembly instructions A-HP

9025316 07.20/05

EN

11,0 kW < Motor output 

<= 30 kW

30

60

A uniform run-up and expiry must be guaranteed within the 

run-up and expiry times.
No speed changes must occur during operation that exceed 

the speed change during run-up and expiry.
Please note also that, in certain ambient conditions, heavy 

soiling of the cooling 

fi

 ns can occur in FUK-compliant ap-

pliances. If the cooling capacity of the cooling 

fi

 ns is insuf-

fi

 cient, the frequency converter will shut down. Appliances 

which are operated in these environments must be inspected 

on a regular basis.

Protection by residual-current-operated circuit breaker 

(FI circuit-breaker):

The present IGBT frequency converters produce discharge 

currents of >=3.5 mA due to their design principle. These dis-

charge currents can lead to unwanted tripping in systems 

protected by a 30 mA-FI circuit-breaker.
If a fault occurs, fault currents can also discharge through the 

PE conductor as direct current. If protection is needed on the 

supply side by means of an FI circuit-breaker, then an ACDC 

sensitive (type B) FI circuit-breaker must be used. Use of an 

FI circuit-breaker other than type B can cause death or seri-

ous injury if a fault occurs.
To meet the EN 61800-5-1 standard, the PE conductor must 

be duplexed and routed through separate terminals or have 

a cross-section of at least 10 mm² Cu.

5 INSTRUCTIONS FOR MAINTENANCE

Wearing parts are subject to the recommended maintenance 

intervals (refer to 5.1 to 5.3). The service life of wearing parts 

(ball bearings and 

fi

 lters) depends on the operating hours, 

the load and other in

fl

 uences, such as temperature, etc.

Maintenance and servicing may only be performed by per-

sons with the necessary expertise and regular training. In ad-

dition to the appliance’s operating instructions and the regu-

lations and recommendations for the system as a whole, the 

following points should be observed:

Inspection and maintenance intervals:

The operator must set the cleaning, inspection and mainte-

nance intervals himself according to operating hours, load 

and operating conditions.

Immediate inspection and maintenance:

The blower must be inspected immediately if vibrations or 

reduced air 

fl

 ow are observed.

Note!

Repairs must be carried out by the manufacturer. 

We cannot accept any liability for repairs carried 

out by third parties.

5.1 Ball bearings

Note!

The fans from Elektror are equipped with sealed 

deep groove ball bearings, which do not require 

relubrication.

Note!

Check the ball bearings during servicing and 

prior to recommissioning.

Operation is only permitted with 

fl

 awless ball 

bearings!

Note!

In the event of frequently starting up and shutting 

down, premature replacement of the bearings 

will be required. Determining the time for repla-

cing the bearings is the sole responsibility of the 

maintenance and servicing personnel, who must 

make a safety judgement.

Devices

Minimum ball bearing service 
life

Horizontal 

motor shaft

Vertical motor 

shaft

A-HP range

22.000

Hours

11.000

Hours

Ball bearing change recommendation

 

- Prior to reaching the minimum service life

 

- 30 months following delivery at the latest

 

- Check after 6 months’ storage time; change if necessary

5.2 Seals and radial shaft sealing rings

Sealing elements and shaft sealing rings must, for safety rea-

sons, always be replaced after maintenance work involving 

opening, removing or otherwise modifying sealing elements.

5.3 Cleaning

There is a high risk of injury on the inside of the device due to 

rotating parts during operation. Decommission the device in 

all cases and wait until all moving parts have stopped before 

opening, reaching in or inserting tools into the device. Secure 

the device reliably against it being accidentally restarted dur-

ing the entire period.
Also make sure that no other dangerous situation can arise 

when restarting after a standstill, e.g. as a result of a power 

failure or blockages.
Cleaning or maintenance must not lead to damage or modi-

fi

 cations to the device and its components that would in

fl

 u-

ence safety or health protection and, for example, impair the 

balanced state of the impeller.
When starting up the blower, make sure that all tools or other 

foreign objects have been removed from inside the device 

and that all covers and protective grilles have been attached 

correctly.

6 SAFETY RELATED INFORMATION 
ON TAKING OUT OF OPERATION AND 
REMOVAL

The disconnection of all electrical connections and any other 

electrical work in connection with decommissioning must 

only be carried out by a quali

fi

 ed electrician.

The device should be dismantled only when all rotating parts 

have come to a standstill and cannot be restarted.

The guidelines set out in 2.1 Transport and Handling must be 

observed when dismantling and removing it.

Treat the device as industrial waste when disposing of it.

The device parts are made of recyclable material, such as 

aluminium, (stainless) steel, copper and plastic. However, 

there are components that need special treatment (e.g. fre-

quency converters). The statutory national and local disposal 

and recycling regulations must be observed.

Summary of Contents for A-HP

Page 1: ...luminium Hochdruckventilator Betriebs und Montageanleitung DE Aluminum high pressure blower Operating and assembly instructions EN A HP 250 40 A HP 305 30 A HP 330 33 A HP 355 35 A HP 415 35 www elektror com ...

Page 2: ...20 C bis 80 C nicht überschreiten Son derausführungen mit Temperatursperre bis max 180 C Eine Reihen oder Parallelschaltung von Ventilatoren ist nur nach Rücksprache mit Elektror möglich Der Ventilator ist ohne besondere Maßnahmen nicht für die Auftstellung im Freien geeignet Der Ventilator ist grundsätz lich für S1 Betrieb Dauerbetrieb ausgelegt Davon abwei chend sind maximal 27 Schaltungen pro S...

Page 3: ...r nehmen damit die gesetzlich zugelassenen Höchstwerte an Arbeitsplätzen in der Umgebung des Ventilators nicht über schritten werden Schalldämmung jeglicher Art darf zu keiner unzulässigen Erhöhung der Umgebungstemperatur über max 40 C am Antriebsmotor führen 1 10 Drehzahlen Warnung Zur Vermeidung von Personenschäden darf die auf dem Motorleistungsschild gestempelte maximale Drehzahl keinesfalls ü...

Page 4: ...schraube am Motor darf nicht zum Anheben des Gesamtventilators verwendet werden Diese wird für eine evtl Motor de montage verwendet Hinweis Bei Geräten mit aufgebauten Frequenzumrichtern FUK Geräte Der Frequenzumrichter darf keinesfalls zum anheben des Gerätes oder als Steighilfe verwendet werden 2 2 Lagerung Stellen Sie sicher dass der Sauganschluss und der Druck anschluss verschlossen sind Den V...

Page 5: ...eeignete Maßnahmen wie z B ein Motorfilter zum Schutz des Motors installiert werden Bitte wenden sie sich diesbe züglich an den Umrichterlieferanten Sofern der Motorfilter im Lieferumfang enthalten ist muss dieser zwischen Umrichter und Motor installiert werden Bitte sorgen Sie für ausreichend Platz reserve im Schaltschrank und berücksichtigen Sie die Vorgaben zu Installation und Montage in den Be...

Page 6: ...sbewertungsverfahren mit den zutreffenden Normen und Richtlinien durchzuführen 4 ANGABEN ZU BETRIEB UND VERWENDUNG 4 1 Grundlegende Hinweise Bitte beachten Sie die unter 1 1 beschriebenen Hinweise zur bestimmungsgemäßen Verwendung sowie die unter 1 2 bis 1 11 beschriebenen Sicherheitshinweise Wenn im Betrieb der Bemessungsstrom des Antriebsmotors überschritten wird prüfen Sie ob Netzspannung und fr...

Page 7: ...romsensitiver Typ B FI Schutz schalter verwendet werden Der Einsatz eines falschen FI Schutzschalters anders als Typ B kann im Fehlerfall zu Tod oder schweren Verletzungen führen Zur Erfüllung der Norm EN 61800 5 1 muss die Schutzlei terverbindung doppelt über getrennte Klemmen ausgeführt oder einen Schutzleiterquerschnitt mit mindestens 10 mm Cu ausgeführt werden 5 ANGABEN ZUR INSTANDHALTUNG Vers...

Page 8: ...er wei teren elektrotechnischen Maßnahmen in Verbindung mit der Außerbetriebnahme darf nur von einer Elektrofachkraft aus führt werden Der Abbau ist erst zulässig wenn alle rotierenden Teile den Stillstand erreicht haben und ein Wiederanlauf nicht mehr möglich ist Zum Abbau und Abtransport müssen die Vorgaben aus 2 1 Transport und Handhabung eingehalten werden Behandeln Sie das Gerät bei der Entso...

Page 9: ... bis festgestellt wurde dass die Maschine in die die unvoll ständige Maschine eingebaut werden soll den Bestimmungen der Maschinenrichtlinie 2006 42 EG entspricht Die folgenden harmonisierten Normen wurden angewandt DIN EN ISO 12100 2011 Sicherheit von Maschinen allgemeine Gestaltungsleitsätze Risikobeurteilung und Risikominimierung DIN EN 60034 1 2011 Drehende elektrische Maschinen Teil 1 Bemessu...

Page 10: ...n and 180 C in special versions fitted with a thermal barrier Solid particles or contaminants must be removed by a filter unit before entering the blower Series connection or parallel connection of fans is only pos sible after consultation with Elektror The blower is not suitable for installation outdoors without special measures The blower is fundamentally designed for S1 operation continuous ope...

Page 11: ...0 C at the drive motor this is not permissible 1 10 Speeds Warning The maximum speed stamped on the motor rating plate must never be exceeded in order to prevent personal injury The blower is at risk of mechani cal damage if the speed is exceeded This can cause serious injury or death Each component on the blower has unique natural frequen cies These can be induced by certain blower speeds which m...

Page 12: ...ts original packaging if possible in a closed room in a dry dust free and vibration free area Storage temperature range from 20 C to 60 C After a storage period of 6 months the blower bearings and or motor bearings should be checked before they are mounted in the blower Devices may be stored for a maximum of 2 years 3 INFORMATION ON COMMISSIONING THE MACHINE 3 1 Installation and assembly Protect t...

Page 13: ...on MX2 and Omron RX must not exceed 20 m Maximum cable lengths of up to 3 m are permitted with Kostal INVEOR frequency converters installed close to the motor and up to 10 m with Lenze MOTEC frequency converters Further information on wall mounting close to the motor can be found in the original operating and assembly instructions of the respective frequen cy converter manufacturer The electrical ...

Page 14: ...equency converter operation A frequency converter is used allowing a wide range of speed adjustments There is only a small load related dif ference in rpm between idle state and the max load of the blowers and the lateral channel blower To ensure trouble free operation of blowers and side channel blowers it is important that the converter meet the following requirements Converter output equal to o...

Page 15: ... ball bearings which do not require relubrication Note Check the ball bearings during servicing and prior to recommissioning Operation is only permitted with flawless ball bearings Note In the event of frequently starting up and shutting down premature replacement of the bearings will be required Determining the time for repla cing the bearings is the sole responsibility of the maintenance and ser...

Page 16: ... intended use This shall also apply in particular to use in special applica tions and under operating conditions that have not been spe cifically agreed with Elektror Elektror shall not accept any liability for any modifications or alterations to the device or accessories supplied Likewise Elektror shall not be liable for improper delayed neglected maintenance Neither shall it be liable for any cl...

Page 17: ...ified that the machine in which the partially completed machine is to be installed complies with the provisions of the Machinery Directive 2006 42 EC The following harmonised standards were applied DIN EN ISO 12100 2011 Safety of machinery General principles of design Risk assessment and risk reduction DIN EN 60034 1 2011 Rotating electrical machines Part 1 Rating and performance DIN EN 60034 5 20...

Page 18: ...ild When ordering please state Serial no rating plate and blower type rating plate Gehäusestellungen Die Gehäusestellung des Ventilators ist für die Bestellung einiger Ersatztei le entscheidend Bestellen Sie Ersatzteile zur Drehrichtung passend Housing positions The position of the blower housing is important for ordering several spare parts Order spare parts which match the direction of rotation ...

Page 19: ...19 www elektror com 9025316 07 20 05 ...

Page 20: ...nennung Designation 1 Sechskantmutter ISO 4032 Hexagon nut ISO 4032 2 Scheibe DIN 125 Disc DIN 125 3 Motor Motor 4 Sechskantschraube mit Flansch DIN 6921 Hexagon bolt with fl ange DIN 6921 5 Ventilatorfl ansch Blower fl ange 6 Sechskantschraube ISO 4017 Hexagon bolt ISO 4017 7 Ventilatorgehäuse Blower housing 8 Laufrad Impeller 9 Scheibe Disc 10 Zylinderkopfschraube DIN 7984 Cylinder head screw DI...

Page 21: ...age Frequency Power consumption Motor output at max permitted speed Weight Sound pres sure level min max 1 Ball bearing designation 2 m min Pa min 1 V Hz A kW kg db A A HP 250 40 140 3 0 15 2 8500 8275 400 140 6 3 3 0 29 0 83 3 86 4 6205 A HP 250 40 140 4 0 26 0 8580 8310 400 140 8 5 4 0 33 0 83 2 89 6 6205 A HP 250 40 140 5 5 39 8 8580 8300 400 140 9 5 5 5 33 0 83 4 89 8 6205 A HP 305 30 120 4 0 ...

Page 22: ... model no Nominal motor input power V when under pressure at optimal energy effi ciency kW Volumetric fl ow rate at optimal energy effi ciency m3 min Total pressure diff erence at optimal energy effi ciency Pa Revolutions per minute at optimal energy effi ciency Specifi c relationship Information to simplify disassembly recycling or disposal after fi nal decommissioning Information on installation operatio...

Page 23: ...rehzahlregelung integriert 1 total effi ciency 2 3 refer to rating plate 4 Elektror airsystems gmbh Hellmuth Hirth Str 2 73760 Ostfi ldern Germany Tax number 5933041962 VAT ID No DE 250175973 District Court Stuttgart HRB 210469 5 refer to operating instruction 6 none A variable speed drive must be installed with this blower The requirements for energy effi ciency do not apply to this type of blower Sp...

Page 24: ...24 www elektror com 9025316 07 20 05 ...

Page 25: ...25 www elektror com 9025316 07 20 05 ...

Page 26: ...www elektror com Elektror airsystems gmbh Hellmuth Hirth Str 2 73760 Ostfildern Postfach 1252 73748 Ostfildern Telefon 49 711 31973 0 Telefax 49 711 31973 5000 info elektror de 9025316 07 20 05 ...

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