Elektror A-HP Operating And Assembly Instructions Manual Download Page 10

10

www.elektror.com

Operating and assembly instructions A-HP

9025316 07.20/05

EN

CONTENTS

1   MACHINE SPECIFICATIONS
2   INFORMATION ON TRANSPORT, HANDLNG AND

 

STORAGE OF THE MACHINE

3    INFORMATION ON PUTTING INTO SERVICE
4    INSTRUCTIONS FOR OPERATION AND USE
5    INSTRUCTIONS FOR MAINTENANCE
6    SAFETY RELATED INFORMATION ON

 

TAKING OUT OF OPERATION AND REMOVAL

7  LIABILITY AND EXCLUSION OF LIABILITY
8    DECLARATION OF INSTALLATION CONFORMITY 

 

PURSUANT TO ANNEX II 1 B

9    BROKEN VIEW DRAWING
10   GENERAL SPARE PARTS LIST
11   TECHNICAL SPECIFICATIONS
12  INDICATIONS ACCORDING TO ERP IMPLEMENT-

 ING 

REGULATION 

327/2011

These Operating and Assembly Instructions should be avail-

able to operating personnel at all times. Read these Operat-

ing and Assembly Instructions carefully before installing and 

putting the blower into service.
Subject to change without prior notice. If in any doubt, the 

manufacturer should be consulted. This document is protect-

ed by copyright. It must not be disclosed to third parties with-

out our express written consent. Any form of duplication or 

recording and storage in electronic equipment is forbidden.

1 MACHINE SPECIFICATIONS

Please refer to the cover sheet for our address.

For details of the scope of these Operating and Assembly 

Instructions, please refer to the Declaration of Installation 

Conformity pursuant to Annex II 1 B.
The technical speci

fi

 cations on page 21 apply to the stand-

ard version. Your blower’s speci

fi

 cations may di

 er from these 

speci

fi

 cations (refer to nameplate). If this is the case, please 

refer to the enclosed, additionally applicable documents or 

your own applicable Operating and Assembly Instructions.

Nameplate

The data on the rating plate is applicable to connection, mainte-

nance and ordering of spare parts. Also refer to the rating plate for 

the serial number of the appliance and its year of manufacture.

 Typ                                                              Nr.

    kW cos                                              kW cos
    Hz                            min

-1                                  

min

-1                                 

Hz

         Mot. EN 60034-1       IP      W-Kl.F

                         V                                                 V

                             A                                                 A

  

D-73760 Ostfildern

  Germany

1.1 Designated use

The blowers are exclusively designed for conveying gase-

ous media without solids.
Any solid matter or impurities in the medium to be conveyed 

must be 

fi

 ltered out before they enter the blower. We recom-

mend a condensed water borehole at the lowest point in the 

housing in the event of the formation of condensation.
Use of the blowers for

• aggressive,

• abrasive,

• sticky,

• toxic,

• potentially explosive or

• very moist
media is not permissible.
The maximum temperature of the conveyed medium must 

not exceed -20°C to +80°C in the standard version and 

180°C in special versions 

fi

 tted with a thermal barrier. Solid 

particles or contaminants must be removed by a 

fi

 lter  unit 

before entering the blower.
Series connection or parallel connection of fans is only pos-

sible after consultation with Elektror.
The blower is not suitable for installation outdoors without 

special measures.The blower is fundamentally designed for 

S1 operation (continuous operation). However, a maximum 

of 30 switching operations per hour are permitted.
Special versions for applications not mentioned above are 

available on request. Remodelling and modi

fi

 cation of the 

blower are not permitted. In the case of special equipment, 

the enclosed supplementary Operating and Assembly In-

structions must be observed and adhered to. The supple-

mentary instructions di

 er in certain respects from these Op-

erating and Assembly Instructions.
Elektror blowers o

 er a high level of operational reliability. 

As the blowers are high-powered machines, the safety in-

structions must be strictly observed in order to avoid injuries, 

damage to objects and to the machine itself.

1.2 Mechanical hazards

The mechanical hazards in Elektror blowers have been mini-

mised in accordance with the current state of the art, as well as 

the requirements for safety and health protection. To eliminate 

any further risk on the part of the operator, we recommend that 

suitable protective gear be used and worn during all lifecycle 

phases of the appliance (please refer to the instructions below).

1.3 Hazards arising from reaching in and unexpected 

 start-up

The rotating parts inside the appliance pose a high risk of in-

jury during operation. Before opening, reaching in or inserting 

tools into the appliance, always shut it down and wait until all 

moving parts come to a standstill. Make sure the appliance is 

reliably protected against restarting while work is in progress.
Also make sure that no hazardous situation can occur as a 

consequence of restarting after shutdown, e.g. as a result of 

a power cut or blockage.

1.4 Weight and stability

Beware of falling hazards during transportation and installa-

tion in particular. Refer to 2.1 – Transportation and handling, 

as well as 3.2 – Installation and assembly.

1.5 Suction e

 ect

Warning!
Risk of injury due to suction e

 ect!

Objects, clothing and hair can be sucked in at the 

intake port.

The operator is required to wear a hairnet and 

tight-

fi

 tting clothing.

Do not stay near the suction opening during 

operation!

1.6 Blowing e

 ect

Warning!
Risk of injury due to strong blow-out e

 ect of the 

medium and ejected parts!
Impurities, debris and impermissible media may 

cause objects to be thrown out of the fan outlet at 

high speed!
Make sure that the fan delivers only clean air!

1

2

Summary of Contents for A-HP

Page 1: ...luminium Hochdruckventilator Betriebs und Montageanleitung DE Aluminum high pressure blower Operating and assembly instructions EN A HP 250 40 A HP 305 30 A HP 330 33 A HP 355 35 A HP 415 35 www elektror com ...

Page 2: ...20 C bis 80 C nicht überschreiten Son derausführungen mit Temperatursperre bis max 180 C Eine Reihen oder Parallelschaltung von Ventilatoren ist nur nach Rücksprache mit Elektror möglich Der Ventilator ist ohne besondere Maßnahmen nicht für die Auftstellung im Freien geeignet Der Ventilator ist grundsätz lich für S1 Betrieb Dauerbetrieb ausgelegt Davon abwei chend sind maximal 27 Schaltungen pro S...

Page 3: ...r nehmen damit die gesetzlich zugelassenen Höchstwerte an Arbeitsplätzen in der Umgebung des Ventilators nicht über schritten werden Schalldämmung jeglicher Art darf zu keiner unzulässigen Erhöhung der Umgebungstemperatur über max 40 C am Antriebsmotor führen 1 10 Drehzahlen Warnung Zur Vermeidung von Personenschäden darf die auf dem Motorleistungsschild gestempelte maximale Drehzahl keinesfalls ü...

Page 4: ...schraube am Motor darf nicht zum Anheben des Gesamtventilators verwendet werden Diese wird für eine evtl Motor de montage verwendet Hinweis Bei Geräten mit aufgebauten Frequenzumrichtern FUK Geräte Der Frequenzumrichter darf keinesfalls zum anheben des Gerätes oder als Steighilfe verwendet werden 2 2 Lagerung Stellen Sie sicher dass der Sauganschluss und der Druck anschluss verschlossen sind Den V...

Page 5: ...eeignete Maßnahmen wie z B ein Motorfilter zum Schutz des Motors installiert werden Bitte wenden sie sich diesbe züglich an den Umrichterlieferanten Sofern der Motorfilter im Lieferumfang enthalten ist muss dieser zwischen Umrichter und Motor installiert werden Bitte sorgen Sie für ausreichend Platz reserve im Schaltschrank und berücksichtigen Sie die Vorgaben zu Installation und Montage in den Be...

Page 6: ...sbewertungsverfahren mit den zutreffenden Normen und Richtlinien durchzuführen 4 ANGABEN ZU BETRIEB UND VERWENDUNG 4 1 Grundlegende Hinweise Bitte beachten Sie die unter 1 1 beschriebenen Hinweise zur bestimmungsgemäßen Verwendung sowie die unter 1 2 bis 1 11 beschriebenen Sicherheitshinweise Wenn im Betrieb der Bemessungsstrom des Antriebsmotors überschritten wird prüfen Sie ob Netzspannung und fr...

Page 7: ...romsensitiver Typ B FI Schutz schalter verwendet werden Der Einsatz eines falschen FI Schutzschalters anders als Typ B kann im Fehlerfall zu Tod oder schweren Verletzungen führen Zur Erfüllung der Norm EN 61800 5 1 muss die Schutzlei terverbindung doppelt über getrennte Klemmen ausgeführt oder einen Schutzleiterquerschnitt mit mindestens 10 mm Cu ausgeführt werden 5 ANGABEN ZUR INSTANDHALTUNG Vers...

Page 8: ...er wei teren elektrotechnischen Maßnahmen in Verbindung mit der Außerbetriebnahme darf nur von einer Elektrofachkraft aus führt werden Der Abbau ist erst zulässig wenn alle rotierenden Teile den Stillstand erreicht haben und ein Wiederanlauf nicht mehr möglich ist Zum Abbau und Abtransport müssen die Vorgaben aus 2 1 Transport und Handhabung eingehalten werden Behandeln Sie das Gerät bei der Entso...

Page 9: ... bis festgestellt wurde dass die Maschine in die die unvoll ständige Maschine eingebaut werden soll den Bestimmungen der Maschinenrichtlinie 2006 42 EG entspricht Die folgenden harmonisierten Normen wurden angewandt DIN EN ISO 12100 2011 Sicherheit von Maschinen allgemeine Gestaltungsleitsätze Risikobeurteilung und Risikominimierung DIN EN 60034 1 2011 Drehende elektrische Maschinen Teil 1 Bemessu...

Page 10: ...n and 180 C in special versions fitted with a thermal barrier Solid particles or contaminants must be removed by a filter unit before entering the blower Series connection or parallel connection of fans is only pos sible after consultation with Elektror The blower is not suitable for installation outdoors without special measures The blower is fundamentally designed for S1 operation continuous ope...

Page 11: ...0 C at the drive motor this is not permissible 1 10 Speeds Warning The maximum speed stamped on the motor rating plate must never be exceeded in order to prevent personal injury The blower is at risk of mechani cal damage if the speed is exceeded This can cause serious injury or death Each component on the blower has unique natural frequen cies These can be induced by certain blower speeds which m...

Page 12: ...ts original packaging if possible in a closed room in a dry dust free and vibration free area Storage temperature range from 20 C to 60 C After a storage period of 6 months the blower bearings and or motor bearings should be checked before they are mounted in the blower Devices may be stored for a maximum of 2 years 3 INFORMATION ON COMMISSIONING THE MACHINE 3 1 Installation and assembly Protect t...

Page 13: ...on MX2 and Omron RX must not exceed 20 m Maximum cable lengths of up to 3 m are permitted with Kostal INVEOR frequency converters installed close to the motor and up to 10 m with Lenze MOTEC frequency converters Further information on wall mounting close to the motor can be found in the original operating and assembly instructions of the respective frequen cy converter manufacturer The electrical ...

Page 14: ...equency converter operation A frequency converter is used allowing a wide range of speed adjustments There is only a small load related dif ference in rpm between idle state and the max load of the blowers and the lateral channel blower To ensure trouble free operation of blowers and side channel blowers it is important that the converter meet the following requirements Converter output equal to o...

Page 15: ... ball bearings which do not require relubrication Note Check the ball bearings during servicing and prior to recommissioning Operation is only permitted with flawless ball bearings Note In the event of frequently starting up and shutting down premature replacement of the bearings will be required Determining the time for repla cing the bearings is the sole responsibility of the maintenance and ser...

Page 16: ... intended use This shall also apply in particular to use in special applica tions and under operating conditions that have not been spe cifically agreed with Elektror Elektror shall not accept any liability for any modifications or alterations to the device or accessories supplied Likewise Elektror shall not be liable for improper delayed neglected maintenance Neither shall it be liable for any cl...

Page 17: ...ified that the machine in which the partially completed machine is to be installed complies with the provisions of the Machinery Directive 2006 42 EC The following harmonised standards were applied DIN EN ISO 12100 2011 Safety of machinery General principles of design Risk assessment and risk reduction DIN EN 60034 1 2011 Rotating electrical machines Part 1 Rating and performance DIN EN 60034 5 20...

Page 18: ...ild When ordering please state Serial no rating plate and blower type rating plate Gehäusestellungen Die Gehäusestellung des Ventilators ist für die Bestellung einiger Ersatztei le entscheidend Bestellen Sie Ersatzteile zur Drehrichtung passend Housing positions The position of the blower housing is important for ordering several spare parts Order spare parts which match the direction of rotation ...

Page 19: ...19 www elektror com 9025316 07 20 05 ...

Page 20: ...nennung Designation 1 Sechskantmutter ISO 4032 Hexagon nut ISO 4032 2 Scheibe DIN 125 Disc DIN 125 3 Motor Motor 4 Sechskantschraube mit Flansch DIN 6921 Hexagon bolt with fl ange DIN 6921 5 Ventilatorfl ansch Blower fl ange 6 Sechskantschraube ISO 4017 Hexagon bolt ISO 4017 7 Ventilatorgehäuse Blower housing 8 Laufrad Impeller 9 Scheibe Disc 10 Zylinderkopfschraube DIN 7984 Cylinder head screw DI...

Page 21: ...age Frequency Power consumption Motor output at max permitted speed Weight Sound pres sure level min max 1 Ball bearing designation 2 m min Pa min 1 V Hz A kW kg db A A HP 250 40 140 3 0 15 2 8500 8275 400 140 6 3 3 0 29 0 83 3 86 4 6205 A HP 250 40 140 4 0 26 0 8580 8310 400 140 8 5 4 0 33 0 83 2 89 6 6205 A HP 250 40 140 5 5 39 8 8580 8300 400 140 9 5 5 5 33 0 83 4 89 8 6205 A HP 305 30 120 4 0 ...

Page 22: ... model no Nominal motor input power V when under pressure at optimal energy effi ciency kW Volumetric fl ow rate at optimal energy effi ciency m3 min Total pressure diff erence at optimal energy effi ciency Pa Revolutions per minute at optimal energy effi ciency Specifi c relationship Information to simplify disassembly recycling or disposal after fi nal decommissioning Information on installation operatio...

Page 23: ...rehzahlregelung integriert 1 total effi ciency 2 3 refer to rating plate 4 Elektror airsystems gmbh Hellmuth Hirth Str 2 73760 Ostfi ldern Germany Tax number 5933041962 VAT ID No DE 250175973 District Court Stuttgart HRB 210469 5 refer to operating instruction 6 none A variable speed drive must be installed with this blower The requirements for energy effi ciency do not apply to this type of blower Sp...

Page 24: ...24 www elektror com 9025316 07 20 05 ...

Page 25: ...25 www elektror com 9025316 07 20 05 ...

Page 26: ...www elektror com Elektror airsystems gmbh Hellmuth Hirth Str 2 73760 Ostfildern Postfach 1252 73748 Ostfildern Telefon 49 711 31973 0 Telefax 49 711 31973 5000 info elektror de 9025316 07 20 05 ...

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