Elektro-Automatik EA-PS 10000 4U Manual Download Page 1

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30 kW

06230900_manual_ps_10000_4u_30kw_en_01

EA-PS 10000 4U

Programmable DC Power Supplies

MANUAL

Summary of Contents for EA-PS 10000 4U

Page 1: ...EA Elektro Automatik in 2022 this information is subject to change without notice 30 kW 06230900_manual_ps_10000_4u_30kw_en_01 EA PS 10000 4U Programmable DC Power Supplies MANUAL...

Page 2: ...29 2 3 1 Safety procedures before installation and use29 2 3 2 Preparation 29 2 3 3 Installing the device 30 2 3 4 Installing the water cooling 31 2 3 5 Connection to AC supply 33 2 3 6 Connection to...

Page 3: ...Parallel operation in master slave MS 68 3 10 2 Series connection 72 3 10 3 SEMI F47 72 4 Service and maintenance 4 1 Maintenance cleaning 73 4 1 1 Battery replacement 73 4 2 Fault finding diagnosis...

Page 4: ...with a symbol as follows Symbol for a life threatening danger electric shock hazard Symbol for risk of damage to the equipment If placed on the device it requests the user to read the operating guide...

Page 5: ...Our equipment falls under these regulations and is accordingly marked with the following symbol The device contains a Lithium battery cell Disposal of that battery follows the above stated rule or sp...

Page 6: ...ermi nal which for safety reasons requires to also cut the device from AC external main switch The same applies to disconnection and reconnection of the AC terminal Capacitors on DC stor ing voltage D...

Page 7: ...from adjacent live parts Avoid any use of liquids near the equipment Protect the device from wet damp and condensation Do not connect external power sources with reversed polarity to the DC terminal T...

Page 8: ...technically fit for use 1 7 3 Requirements to the user Any activity with equipment of this type may only be performed by persons who are able to work correctly and reliably and satisfy the requirement...

Page 9: ...on the Share bus Non critical 1 7 6 Functionality test The operator of the device must decide when to check the device for correct functionality by whom and how often The when could either be before e...

Page 10: ...A fan at the end of an air flow channel in which a cooling block is placed pulls the air through the device Entry is on the front exhaust at the back Depending on the internal temperature the fan spe...

Page 11: ...ture Load regulation CR 0 3 FS 0 1 FS current 0 100 load constant input voltage and constant temperature Protective functions OVP Overvoltage protection adjustable 0 110 UNominal OCP Overcurrent prote...

Page 12: ...class B EN 61326 1 include tests according to EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 Safety protection class 1 Ingress Protection IP20 Environmental conditions Operating temp...

Page 13: ...sitive DC pole PE 2000 V DC 2000 V DC 2000 V DC 2000 V DC Article number Article number Standard 06230904 06230905 06230909 06230906 Article number Water cooling 1 At 100 Power and 100 Output voltage...

Page 14: ...2000 V Ripple rms CV 400 mV BW 300 kHz 400 mV BW 300 kHz Ripple and noise p p CV 2400 mV BW 20 MHz 2400 mV BW 20 MHz Current range 0 60 A 0 40 A Power range 0 30000 W 0 30000 W Resistance range 0 8 1...

Page 15: ...EA Elektro Automatik in 2022 this information is subject to change without notice 15 06230900_manual_ps_10000_4u_30kw_en_01 1 8 4 Views 1 8 4 1 Technical Drawing PS 10000 4U 200 V...

Page 16: ...USB stick for data logging and sequencing 5 Rotary knob with push button for settings and control 6 On Off push button with LED status display 1 Master Slave Bus interface to set up a system for para...

Page 17: ...EA Elektro Automatik in 2022 this information is subject to change without notice 17 06230900_manual_ps_10000_4u_30kw_en_01 1 8 4 4 Technical Drawing PS 10000 4U 360 V...

Page 18: ...USB stick for data logging and sequencing 5 Rotary knob with push button for settings and control 6 On Off push button with LED status display 1 Master Slave Bus interface to set up a system for para...

Page 19: ...SB stick for data logging and sequencing 5 Rotary knob with push button for settings and control 6 On Off push button with LED status display 1 Master Slave Bus interface to set up a system for parall...

Page 20: ...ith a stylus 2 Rotary knob with push button function Left knob turn voltage set value adjustment Left knob push shift the decimal position cursor of the voltage value for adjustment Right knob turn cu...

Page 21: ...dding a small module The configuration if necessary at all is simple In addition the devices offer as standard the possibility for parallel connection in so called Share bus operation for constant cur...

Page 22: ...can be found in separate documentation It s usually available on the USB stick which is included with the device or as PDF download on our website 1 9 5 Options These options are usually ordered alon...

Page 23: ...e set value of the simulated variable internal resistance and its actual value are only visible while resistance mode is activated When the DC output is switched on the actual regulation mode is displ...

Page 24: ...g this area as long as it s not locked The display changes to The physical quantities on the depiction of the knob shows the current assignment With a power supply the left knob is always assigned to...

Page 25: ...h G HMI_FILES if the drive were to be assigned the letter G The control panel of the device can read the following file types and names from a stick File name Description profile_ your_text csv Previo...

Page 26: ...toring is always available Switch off device before adding or removing modules 1 9 9 Analog interface This 15 pole Sub D socket on the back side of the device is provided for remote control of the dev...

Page 27: ...keep the con nections as short as possible Figure 7 Master slave bus ports 1 9 13 Ethernet port The RJ45 LAN Ethernet port on the rear side of the device is provided for communi cation with the device...

Page 28: ...Less ambient noise generated by the device no fans running Better cooling at higher ambient temperatures No direct dissipation of heat into the ambiance of the device However there also disadvantages...

Page 29: ...or damage and completeness using the delivery note and or parts list see section 1 9 3 Scope of delivery An obviously damaged device e g loose parts inside damage outside must under no circumstances b...

Page 30: ...g further measures additional cover etc A device in a 19 chassis will usually be mounted on suitable rails and installed in 19 racks or cabinets The depth of the device and its weight must be taken in...

Page 31: ...ly done on the tee using the metric thread or by using a hose tail swivel for example one from company Schwer Fittings type SA DKL90 This swivel is already sealing upon mount using a 24 metal cone 2 3...

Page 32: ...58 1 59 7 61 2 65 F 42 7 45 4 47 9 50 3 52 4 54 4 56 3 58 3 59 8 61 4 63 1 67 F 44 3 47 49 6 52 54 1 56 1 58 1 59 9 61 6 63 3 64 8 68 F 46 48 8 51 3 53 6 55 8 58 59 9 61 7 63 4 65 1 66 6 70 F 47 5 50...

Page 33: ...ree phase supply without N Specification Rated power Inputs on AC plug Supply type Configuration 30 kW L1 L2 L3 N PE Three phase 3P Delta The PE conductor is imperative and must always be wired to the...

Page 34: ...d and installed Installation steps 1 Remove the two screws from the AC filter box as marked in Figure 10 below 2 Place the bracket and fix it with the included longer screws M3x8 and spring curved was...

Page 35: ...to the right also marked as 7 in 1 8 4 Views For reasons of safety for people working with the device which amongst other measures is achieved by keeping the leakage current as low as possible the enc...

Page 36: ...nt on the DC terminal also after disconnection of that external source The DC output terminal is on the rear side of the device and isn t protected by a fuse The cross section of connection cables is...

Page 37: ...d It should always be installed There are breakouts so that the DC cable can be laid in various directions The connection angle and the required bending radius for the DC cable must be taken into acco...

Page 38: ...ense cable close to DC cable to the load etc to damp or avoid possible oscillation If necessary an additional capacitor should be installed at the load consumer to eliminate oscillation The Sense cabl...

Page 39: ...nd if necessary corrected on initial installation and after module exchange Common ESD protection procedures apply when inserting or exchanging a module The device must be switched off before insertio...

Page 40: ...and is usually integrated in current operating systems such as Windows 7 or 10 But it s strongly recommended to use the included driver installer on USB stick to gain maximum compatibility to our soft...

Page 41: ...nt voltage operation CV The DC output voltage of a power supply is held constant on the adjusted value unless the output current or the output power according to P UOUT IOUT reaches the adjusted curre...

Page 42: ...the adjusted value according to P U I resp P U R The power limiting then regulates the output current according to I sqr P R where R is the load s true resistance Power limiting operates according to...

Page 43: ...ng temperature range of the device After cooling down the device can automatically switch the DC terminal back on depending on the setting of parameter DC output State after OT alarm Also see section...

Page 44: ...requires to power cycle the unit During normal operation of the power supply this alarm should not trigger There are however situations which can trigger the alarm like when working with voltages clos...

Page 45: ...be ignored until the device has finished booting and is ready to work While manually operated and while also being connected to any remote control equipment via any of the interfaces the device could...

Page 46: ...d to select the internal voltage controller speed which as a result impacts the voltage settling time Also see 3 2 1 1 Voltage regulation peaks Slow the voltage controller will be a little slower the...

Page 47: ...signals OVP or OCP Alarm OVP OPP Pin 14 signals OVP or OPP Alarm OCP OPP Pin 14 signals OCP or OPP Alarm OVP OCP OPP Pin 14 signals any of the three alarms Pin 15 Pin 15 of the analog interface see se...

Page 48: ...n t supposed to be permanently on It s identical to the setting in menu HMI setup Initialize system Tapping this touch area will repeat the initialization of the master slave system in case the detect...

Page 49: ...supported com munication protocols ModBus and SCPI This can help to avoid mixing both protocols and to receive unreadable messages for example when expecting an SCPI response and getting a ModBus res...

Page 50: ...f the default subnet mask is not suitable Gateway Here a gateway address can be allocated if required DNS address Here the addresses of the first and second Domain Name Servers DNS can be defined if n...

Page 51: ...cyclic send of set values along with status For more information refer to the programming guide Default 200h Cyclic Read Time Status Activation deactivation and time setting for the cyclic read of st...

Page 52: ...ring Default values off 5 s Range 5 65535 Protocols Communication protocols Enables or disables SCPI or ModBus communication protocols for the device The change is im mediately effective Only one of b...

Page 53: ...djusted power set value is 8000 W then the set value first would have to be reduced to 6000 W or less in order to set P max down to 6000 W 3 4 5 Changing the operating mode In general the manual opera...

Page 54: ...sted value How to adjust set values U I P or R with the rotary knobs 1 First check if the value you want to change is already assigned to one of the rotary knobs The main screen displays the assignmen...

Page 55: ...on the stick where the layout of the log data is the same as when logging via PC with software EA Power Control The advantage of USB logging over PC logging is the mobility and that no PC is required...

Page 56: ...de is active refer to section 3 4 5 Unlike the logging on PC every log start here creates a new log file with a counter in the file name starting generally with 1 but minding existing files 3 4 8 4 Sp...

Page 57: ...om HMI firmware version 2 02 the devices feature a manually callable HMI operated visual depiction of the temporal run of the actual values of voltage current and power called the graph It can t recor...

Page 58: ...controlled by software or some electronic device but it s required to make adjustments at the device or deal with emergency Activating condition Local causes the following If remote control via the d...

Page 59: ...the one being used for remote control It thus means that the monitoring can become temporarily inactive when the device leaves remote control It s furthermore based on a user definable timeout which w...

Page 60: ...adjustment limits U max I max etc which would clip setting excess values for the DC output Also see section 3 4 4 Adjustment limits Before you begin please read these important notes about the use of...

Page 61: ...2 5 at IMax 2 mA Short circuit proof against AGND 10 CMON AO Actual current 0 10 V or 0 5 V correspond to 0 100 of INom 11 AGND POT Analog ground For xSEL xMON and VREF 12 R ACTIVE DI R mode on off Of...

Page 62: ...agrams above In remote control pin REM SB is used to switch the DC output of the device on and off This function is also available without remote control being active and can on the one hand block the...

Page 63: ...d on or off by pushbutton or digital command LOW Inverted HIGH Inverted The DC output will be switched off and locked Later it can be switched on again by toggling the pin During lock pushbutton or di...

Page 64: ...il AC supply over or undervoltage Triggers an alarm in case the AC supply is out of specification or when the device is cut from supply for example when switching it off with the power switch The DC t...

Page 65: ...ese are permanently compared to the actual values of voltage current and power on the DC output 3 Set the threshold for the protections relevant to your application if the default value of 110 is unsu...

Page 66: ...en activated in the Lock screen another requester will pop up asking you to enter the PIN before it finally unlocks the HMI 3 8 Locking the adjustment limits and user profiles In order to avoid the al...

Page 67: ...file change can also be accompanied by a change in HMI language On calling up the menu page and selecting a profile the most important settings can be seen but not changed How to save the current valu...

Page 68: ...s Principle view without load or source Share bus connection Master slave bus 3 10 1 1 Restrictions Compared to normal operation of a single device master slave operation has some restrictions The MS...

Page 69: ...f the actual values of all the units The ranges for setting the values adjustment limits protections OVP etc of the master are adapted to the total number of units Thus if e g 5 units each with a powe...

Page 70: ...first and then the master unit Step 1 Configuring all slave units 1 While the DC output is switched off tap on in the main screen to access the Settings menu Swipe up to find group Master slave and t...

Page 71: ...ts as a safety measure and the master will report this situation in the display with a pop up telling Master slave security mode Then the MS system has to be re initialized either with or without prio...

Page 72: ...ing an update SEMI F47 specifies a voltage sag in steps with increasing voltage Sag of Duration at 50 Hz Duration at 60 Hz Duration in seconds 50 10 cycles 12 cycles 0 2 30 25 cycles 30 cycles 0 5 20...

Page 73: ...antee If a return for checking or repair is to be carried out ensure that the supplier has been contacted and it s clarified how and where the equipment should be sent the device is in fully assembled...

Page 74: ...ource with reversed polarity has been connected to the DC terminal Damage of the in ternal secondary power stage Low With all application that require to connect an exter nal source to the device espe...

Page 75: ...adequately and send it together with a detailed description of the fault and if still under guarantee a copy of the invoice to the following address 5 2 Contact options Questions or problems with oper...

Page 76: ...mation is subject to change without notice EA Elektro Automatik GmbH Co KG Helmholtzstr 31 37 41747 Viersen Phone 49 2162 3785 0 Fax 49 2162 1623 0 ea1974 elektroautomatik com www elektroautomatik com...

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