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Electronics   Inc.   •      (574)   256-­‐5001   •   www.electronics-­‐inc.com

   

   

Operation   

Note:

   Refer   to   Operator   Control   Panel   and   Technical   Adjustment   Panel   diagrams   in   the   “Factory   Default   Settings”   

section   for   location   of   buttons.   

   

Setpoint   

The   setting   for   the   desired   motor   current   may   come   from   a   remote   source,   such   as   PLC,   or   it   may   be   set   locally   
from    the    front    panel    of    the    AC-­‐24    Controller.    To    set    or    change    the    Setpoint,    push    the    Setpoint    Local/Remote   
button   (27),   select   “Local”,   then   push   the   Setpoint   button   (8)   to   display   the   value.   To   change   the   Setpoint   value,   
push   and   hold   the   Setpoint   button   (8)   and   use   the   Down   button

(11)   or   Up   button   

   (12)   as   required.   

   

Enable   

The   Mode   button   (22)   will   select   the   enable   state.   The   choices   are   Off,   Ready   and   On.   The   On   mode   will   transmit   
an   enable   signal   to   the   MagnaValve   to   commence   flow.   The   Ready   mode   will   transmit   the   enable   signal   only   when   
a    remote    enable    signal    (from    a    PLC,    for    example)    is    received.    The    Off    mode    prevents    any    operation    of    the   
MagnaValve—it   will   ignore   the   remote   enable   command.   Note:   When   in   the   Ready   mode,   the   Enable   Delay   button   
(21)   will   delay   the   enable   signal   to   the   MagnaValve   if   set   greater   than   0   seconds.   
   

Servo   

Press   the   Servo   On-­‐Off   button   (20)   to   toggle   between   On   and   Off.   Turn   the   Servo   on   for   closed-­‐loop   operation   and   
ensure   the   Servo   On   LED   (9)   is   lit.   The   dynamic   operating   parameters   of   the   Servo   are   set   with   the   Gain   (23)   and   
Speed   (24)   buttons.   These   are   set   to   typical   values   by   the   factory   that   should   give   smooth   and   stable   performance.   
The   output   signal   of   the   servo   command   starts   at   zero   media   flow   and   slowly   increases   until   the   motor   current   
feedback   signal   equals   the   Setpoint   current   request.   The   Gain   and   Speed   settings   can   be   changed   to   help   stabilize   
the   media   flow   rate   or   to   increase   the   response   time   of   the   MagnaValve.   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   

Summary of Contents for MagnaValve AC-24

Page 1: ... Instruction Manual BHOFUJD SJWF JTIBXBLB OEJBOB 64 t PS t XXX FMFDUSPOJDT JOD DPN POUSPMMFS Motor Current Controller fortheLP 24 VLP 24andWM3000 24MagnaValve IM0078 2016 09 ...

Page 2: ...lay Range 5 Alarms 5 Alarm Delay 5 Alarm Reset 5 Alarm Mode 5 Operation 6 Setpoint 6 Enable 6 Servo 6 Process Input Signal 7 Motor Amperage with Current Transformer 7 Motor Controller Signal 0 10 Vdc 7 Wiring 8 Specifications 11 Dimensions 11 Installation 12 Electronics Inc Contact Information 13 Limited Warranty 14 READ INSTRUCTION MANUAL COMPLETELY BEFORE OPERATING THE AC 24 CONTROLLER ...

Page 3: ...troller modulates the shot flow rate through the MagnaValve based on the blast wheel motor amperage It will trigger an alarm signal whenever the motor amps are above or below the requested amperage Setpoint The AC 24 Controller s servo circuit generates the output signal for the MagnaValve by comparing the Setpoint command to the actual motor amps The motor amps Setpoint may come from a remote sou...

Page 4: ...t Panel located behind the lower panel cover plate Default Settings Button Number Feature Factory Default Setting 16 Alarm Mode FS of Full Scale 4 Alarm Bandwidth 5 17 Alarm Time Delay 5 Seconds 21 Enable Delay 0 Seconds 20 Servo ON OFF ON 22 Enable Mode Ready 23 Servo Adjust Gain 65 24 Servo Adjust Speed 55 28 29 Full Scale Display 100 0 25 Calibration Span 1 000 26 Calibration Zero 0 00 Vdc ...

Page 5: ...h a full scale range of 100 0 amps The center of the Alarm band is the Setpoint Command To display the range of the alarm band press and hold the Alarm Band button 4 To change the value push and hold the Alarm Band button 4 and then use the down button 11 or up button 12 as required Alarm Delay The High Alarm LED 2 or Low Alarm LED 3 will illuminate whenever the motor amperage variation is outside...

Page 6: ...mmence flow The Ready mode will transmit the enable signal only when a remote enable signal from a PLC for example is received The Off mode prevents any operation of the MagnaValve it will ignore the remote enable command Note When in the Ready mode the Enable Delay button 21 will delay the enable signal to the MagnaValve if set greater than 0 seconds Servo Press the Servo On Off button 20 to togg...

Page 7: ...nal that is then scaled inside the AC 24 Controller to the 0 10 Vdc range For smaller wheel motor applications a smaller current transformer such as 50 5 may be used The Full Scale Display Range must be reduced to 50 0 to match the current transformer rating See Full Scale Display Range in Preliminary Settings in this manual Motor Controller Signal 0 10 Vdc Current transformers may not reflect act...

Page 8: ...24 Vdc When a 24 Vdc signal is applied to the Enable Input terminal and the mode is in the Ready state the controller will output a 24 Vdc signal on the Enable Output terminal 9 and turn on the Mode Status On LED 7 The Enable Output terminal 9 is normally connected to the Enable Input wire of the MagnaValve blue wire The Enable Input signal will reset alarms that occurred during the last cycle 6 P...

Page 9: ...9 When the mode is in the Off state no Enable Output signal is generated at terminal 9 The Enable Output terminal 9 is normally connected to the Enable Input wire of the MagnaValve blue wire 12 Alarm Reset 24 Vdc When a 24 Vdc signal is temporarily applied to the Alarm Reset terminal 12 all alarms will be reset If a constant 24 Vdc signal is applied to the Alarm Reset terminal 12 the alarms will b...

Page 10: ...ut represents the motor amps Zero 0 Vdc represents 0 Aac on the motor and 10 Vdc represents maximum motor amps 19 Power 24 Vdc The Power terminal 19 is the power supply input to the AC 24 controller and is connected to the positive terminal of the 24 V power supply 20 Common 0 Vdc The Common Power terminal 20 is the power supply return of the AC 24 controller and is connected to the negative termi...

Page 11: ... with current shunt Servo Output Signal 0 10 Vdc to MagnaValve Flow Enable Input from PLC 24 Vdc Flow Enable Output to MagnaValve 24 Vdc Remote Current Input Request 0 10 Vdc Weight 1 3 lb 59 kg Alarm Band 0 50 of full scale Alarm Delay 0 10 seconds Enable Delay 0 10 seconds Temperature Range 0 C 50 C 32 F 122 F Dimensions ...

Page 12: ...12 Electronics Inc 574 256 5001 www electronics inc com Installation ...

Page 13: ...on Mailing and Shipping Address Electronics Inc 56790 Magnetic Drive Mishawaka IN 46545 USA Telephone 1 800 832 5653 Toll free in USA and Canada or 574 256 5001 Fax 574 256 5222 Website www electronics inc com For our warranty terms and shipping instructions please read the Limited Warranty ...

Page 14: ...quipment enclosures cables or accessories used in conjunction with this product How to Obtain a Remedy Under this Limited Warranty To obtain a remedy under this limited warranty contact Electronics Incorporated by letter email fax or telephone with the following information Product name and model Product serial number Original shipping date see label on product Company name and location Name of co...

Page 15: ... a six 6 month Limited Warranty from the shipping date of product Limitation on Liability The maximum liability of Electronics Inc under this limited warranty shall not exceed the actual purchase price paid for the product Electronics Inc is not responsible for direct special incidental or consequential damages resulting from any breach of warranty or condition or under any other legal theory to t...

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