Electrolux Washer-extractors WS4250H Instruction Handbook Manual Download Page 42

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D0582B

0107

Notice

Date

Page

01201138

INSTRUCTION

HANDBOOK

9. Installation

Instructions for installation of the washer with barrier partition

The barrier partition (O) (provided by customer) should be assembled before the installation of
the machine.

Centre and align the washer-extractor with the frame (P) 60 x 100 mm maxi (provided by cus-
tomer).

Place the rubber seal (R) inside the aluminium extruded section (S).

Srew the aluminium extruded section (S) on the frame or on the optional plates (P).

Machine type

250

350

500

650

Size

1125/44.29 1365/53.74 1645/64.76 2080/81.89

Size

1650/64.96 1650/64.96 1650/64.96 1650/64.96

Size

1610/63.38 1610/63.38 1610/63.38 1610/63.38

Size

1045/41.14 1285/50.39 1565/61.61 2000/78.74

Summary of Contents for Washer-extractors WS4250H

Page 1: ...Instruction handbook Washer extractors WS4250H WS4350H WS4500H WS4650H WSB4250H WSB4350H WSB4500H WSB4650H 01201138 GB 14 10 ...

Page 2: ... ...

Page 3: ...ogram from the program library 10 11 To change parameters in the current program step 13 11 Pages Chapters The manufacturer reserves the right to modify construction and equipment characteristics Table of contents Pages Chapters Rapid advance 14 11 Show weight 15 11 Pause 17 11 Manual operation during a program 18 11 Text 24 11 To change the wash program after program operation has commenced 25 11...

Page 4: ...asher extractors designed to meet the most severe requirements They are designed to be installed in hotels laundries hospitals or collectivities The suspension device mounted with springs and shock absorbers limits to the maximum ground vibrations A important G factor guarantees the highest extraction quality for your linen These machines also exist in barrier version allowing the respect of linen...

Page 5: ...rt cards allow the user to transfer wash programs between a PC and the washer extractor or from one washer extractor to another run programs straight from a card Great ﬂexibility during program operation rapid advance both forwards and backwards in the program the user can change temperatures program module lengths and extraction speeds direct ly during program operation change to running a differ...

Page 6: ...ower According to the EN 60204 1 1997 standard the machine is provided for AC supplies corresponding to the extracted caracteristics below 4 3 2 AC supplies Voltage Steady state voltage 0 9 1 1 of nominal voltage Frequency 0 99 1 01 of nominal frequency continuously 0 98 1 02 short time Harmonics Harmonic distorsion not to exceed 10 of the total r m s voltage between live conductors for the sum of...

Page 7: ...ash textiles soaked with solvents In case of a gas heated machine do not assemble the machine on premises contain ing a dry cleaning machines or other similar machines Make sure note to over load the machine Please wash only items offering appropriate distribution inside the drum Do not wash items such as mattresses or shoes Call our technical departments before washing non standard items Non comp...

Page 8: ...ristics The running of this machine requires the use of detergents which draining in the nature can have a signiﬁcant environmental impact So we do recommend to only use with agreement of the manufacturers the quantities of detergents strictly necessary Forseeing its recycling this machine is fully dismantle This machine is free from any asbestos Our machine packing complies with the provisions of...

Page 9: ...s ence of high temperatures which could cause severe burns Some surfaces can reach close to 200 C 392 F Explanation of graphic symbols 4 Preliminary instructions Preliminary instructions Before any use it is compulsory to read the instruction handbook Users must have learnt how the machine operates The identiﬁcation plate is placed on the left hand side of the machine In order to prevent any risk ...

Page 10: ...on formance to the health and safety regula tions and only used in a sufﬁciently aer ated area Check the instructions before installing or using the machine Disconnect all the sources of energy before any intervention on the machine Never try to open the drum door before the complete stop of the cage The safety devices of the drum door s should in no case be made inoperative The machines comply wi...

Page 11: ...on This is particularly important for your safety and that of others The consequence is an immediate cancellation of the warranty The use and handling of chemical products such as detergent chlo rine acids antiliming agents etc may create hazards for health and environment the following precautions should be taken Do not breathe the dusts or steam Avoid contact with skin or eyes may cause burns In...

Page 12: ...utely useless to ﬂush the affected sites after each injection because the harmful dribble always occurs later after the machine is no longer in use One seemingly foolproof solution for dribbling chemicals which we highly recommend but obviously cannot guarantee is to locate the chemical tanks and pumps well below the injection point on the machine so the contents of the injec tion tube s cannot si...

Page 13: ...onnel of the safety instructions Put the main switch to Off and lock the handlewithapadlock in one of the three holes provided for this purpose Alwaysrespectitems 2 3 and 4 carefully before doing any re pair or maintenance work on the ma chine Open the ﬁxed protectors casings doors with the key provided or a special tool Close and carefully lock the ﬁxed protectors Unlock the stop valves and the m...

Page 14: ...f the machine Handling Before any handling check that the four transport locks ﬁtted are still in place and well tightened To do so remove the front and rear casings and check presence of four locks B SAFETY It is obligatory that all these operations are undertaken by handling specialists Nota in order to avoid bending of the machine s casings make sure to place the lifting straps at each end of t...

Page 15: ... centre of the machine CAUTION You should never handle the machine in its longitudinal side any other than shown on the drawing below with a fork lift truck Important risk of parts deterioration for those fixed under the machine 3 Ground moving The machine frame is made up of two paral lel parts making ground moving possible by means of rollers 6 Handling ...

Page 16: ... casings you should never climb and stand on top of the machine 4 Lifting with a jack Lifting in this case can only be done with a jack minimum capacity 500 daN which can bear the machine s weight Nota in order to avoid the bending of the sole make sure to place the lifting jack at each corner of the machine at point A or B ...

Page 17: ...pe 650 standard 1180 46 4 2180 85 8 1840 72 4 Washer extractor Type 650 barrier 1180 46 4 2180 85 8 1840 72 4 Weight Weight in kg lb machine crate Gas Electric Steam T F Washer extractor Type 250 standard 775 1709 775 1709 775 1709 Washer extractor Type 250 barrier 775 1709 775 1709 775 1709 Washer extractor Type 350 standard 890 1963 890 1963 890 1963 Washer extractor Type 350 barrier 890 1963 89...

Page 18: ...07100081B 1009 1 8 Notice Date Page 01201138 INSTRUCTION HANDBOOK 8 Technical characteristics Washer extractor type 250 standard Top view Drain connection Front view Right view Left view ...

Page 19: ...power 40 kW 18 kW Electric consumption for a normal cycle 0 8 kWh h 6 kWh h 0 6 kWh h 0 6 kWh h Heat loss 3 of installed heating power G Steam inlet Standard DN 20 3 4 BSP Low pressure DN 25 1 BSP Maximum supply pressure 600 kPa 87 psi Steam intantaneous ﬂow rate at 600 kPa 72 kg h Seam consumption for a normal cycle 12 kg h at 600 kPa 87 psi D Hot water connection ﬂow DN 20 3 4 BSP 70 l min at 25...

Page 20: ...07100083B 0408 3 8 Notice Date Page 01201138 INSTRUCTION HANDBOOK Washer extractor type 350 standard 8 Technical characteristics Top view Drain connection Front view Right view Left view ...

Page 21: ...108 kg h Steam consumption for a normal cycle 18 kg h at 600 kPa 87 psi D Hot water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi F Cold soft water connection ﬂow option DN 20 3 4 BSP 70 l min at 250 kPA 36 psi Water supply minimum pressure 50 kPa 7 25 psi Water supply maximum pressure 300 kPa 43 5 psi Water consum...

Page 22: ...07100085B 0408 5 8 Notice Date Page 01201138 INSTRUCTION HANDBOOK Washer extractor type 500 standard 8 Technical characteristics Top view Drain connection Front view Right view Left view ...

Page 23: ...a 144 kg h Steam consumption for a normal cycle 24 5 kg h at 600 kPa 87 psi D Hot water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi F Cold soft water connection ﬂow option DN 20 3 4 BSP 70 l min at 250 kPA 36 psi Water supply minimum pressure 50 kPa 7 25 psi Water supply maximum pressure 300 kPa 43 5 psi Water co...

Page 24: ...07100087B 1009 7 8 Notice Date Page 01201138 INSTRUCTION HANDBOOK 8 Technical characteristics Washer extractor type 650 standard Top view Drain connection Front view Right view Left view ...

Page 25: ... 216 kg h Steam consumption for a normal cycle 24 5 kg h at 600 kPa 87 psi D Hot water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi F Cold soft water connection ﬂow option DN 20 3 4 BSP 70 l min at 250 kPA 36 psi Water supply minimum pressure 50 kPa 7 25 psi Water supply maximum pressure 300 kPa 43 5 psi Water con...

Page 26: ...07100082B 0408 9 8 Notice Date Page 01201138 INSTRUCTION HANDBOOK Washer extractor type 250 barrier 8 Technical characteristics Top view Drain connection Front view Right view Left view ...

Page 27: ...kg h at 600 kPa 87 psi D Hot water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi F Cold soft water connection ﬂow option DN 20 3 4 BSP 70 l min at 250 kPA 36 psi Water supply minimum pressure 50 kPa 7 25 psi Water supply maximum pressure 300 kPa 43 5 psi Water consumption for a normal cycle 360 l 340 l 340 l 340 l ...

Page 28: ...07100084B 0408 11 8 Notice Date Page 01201138 INSTRUCTION HANDBOOK Washer extractor type 350 barrier 8 Technical characteristics Top view Drain connection Front view Right view Left view ...

Page 29: ...g h at 600 kPa 87 psi D Hot water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi F Cold soft water connection ﬂow option DN 20 3 4 BSP 70 l min at 250 kPA 36 psi Water supply minimum pressure 50 kPa 7 25 psi Water supply maximum pressure 300 kPa 43 5 psi Water consumption for a normal cycle 495 l 470 l 470 l 470 l W...

Page 30: ...07100086B 0408 13 8 Notice Date Page 01201138 INSTRUCTION HANDBOOK Washer extractor type 500 barrier 8 Technical characteristics Top view Drain connection Front view Right view Left view ...

Page 31: ... 5 kg h at 600 kPa 87 psi D Hot water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi F Cold soft water connection ﬂow option DN 20 3 4 BSP 70 l min at 250 kPA 36 psi Water supply minimum pressure 50 kPa 7 25 psi Water supply maximum pressure 300 kPa 43 5 psi Water consumption for a normal cycle 638 l 610 l 610 l 610...

Page 32: ...07100088B 1009 15 8 Notice Date Page 01201138 INSTRUCTION HANDBOOK 8 Technical characteristics Washer extractor type 650 barrier Top view Drain connection Front view Right view Left view ...

Page 33: ...5 kg h at 600 kPa 87 psi D Hot water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection ﬂow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi F Cold soft water connection ﬂow option DN 20 3 4 BSP 70 l min at 250 kPA 36 psi Water supply minimum pressure 50 kPa 7 25 psi Water supply maximum pressure 300 kPa 43 5 psi Water consumption for a normal cycle 977 l 977 l 977 l 977 ...

Page 34: ... given to the machine according to its global output hg and according to the hereunder chart The indication of the energetic performance of this washer extractor is of Sound level Airborne noise emitted by the machine values established from measurements made on machine at points A B C and D Weighted sound pressure level A in dB A Washer 250 Washer 350 Washer 500 Washer 650 washing spinning washin...

Page 35: ...k that no damage has been caused during transport Installation The installation must be done by competent technicians in accordance with local codes and regulations When there are not local codes and regulations the installation must be comply with European standards applicable The machine must be installed on a perfectly even surface strong and horizontal capable resisting to the efforts shown in...

Page 36: ...ible pipes DN20 2 or 3 ﬁber seals 2 or 3 waters ﬁlters 1 connection bellow Ø 60 1 collar 1 durit Ø 75 mm 1 collar for drain 1 connection nozzle 2 ﬁxing dowells 2 ﬁtted safety locks 4 Gripsol bolsters see explanation for the setting Extra accessories for steam heating machine 1 steam electrovalve available in the soap box 1 steam ﬂexible 1 steam ﬁlter 1 insulating Extra accessories for gas heating ...

Page 37: ... drawing Check that the bolster projects inside the soles and heave successively each bearing of the machine Putting the machine into service Waiting time Before putting the machine into service it is necessary that each bearing is well ﬁxed by crushing of the upper layer of Gripsol and that the lower layer has penetrated in the porosity of the ground For an ambient temperature of 18 C 65 F the cr...

Page 38: ...the safety ﬂanges Position the safety ﬂanges A crosswise one in the front and the other at the back of the sole Mark the place of the drilling hole for the ﬁxing pin B and drill the holes for ﬁxing of ﬂanges holes diam 12 mm 1 2 depth 60 mm 3 Put the pins in the ﬂanges position the ﬂanges and screw ...

Page 39: ... HANDBOOK 9 Installation Instructions to ﬁt the ﬁlling angles barrier machines only Two angles A and B allow to ﬁll the the soles ends Assemble each ﬁlling angle with screws and nuts to the sole ends which are next to the partition wall in the clean area ...

Page 40: ...ctions de pose des dynamomètres Sur les machines équipées d un système de pesage le montage des dynamomètres sur les types 250 350 et 500 est en O voir schéma A Pour éviter des effets sonores indésirables et des vibrations importantes le montage sur les machines type 650 sera en X voir schéma B ...

Page 41: ...1009 7 9 Notice Date Page 01201138 INSTRUCTION HANDBOOK 9 Installation This page ist left blank on purpose ...

Page 42: ...d align the washer extractor with the frame P 60 x 100 mm maxi provided by cus tomer Place the rubber seal R inside the aluminium extruded section S Srew the aluminium extruded section S on the frame or on the optional plates P Machine type 250 350 500 650 Size A 1125 44 29 1365 53 74 1645 64 76 2080 81 89 Size B 1650 64 96 1650 64 96 1650 64 96 1650 64 96 Size C 1610 63 38 1610 63 38 1610 63 38 1...

Page 43: ...e sketch shows the connection of the machine to the different inlets U Manual stop valve DN 20 BSP provided by customer X Nipple male provided Y Flexible pipe DN 20 BSP provid ed D Hot water inlet DN 20 BSP E Hard water inlet DN 20 BSP F Cold soft water inlet option DN 20 BSP C Steam electrovalve DN20 BSP provided B Water ﬁlter provided A Washer extractor Water supply pressure 50 kPa 7 25 psi mini...

Page 44: ...reunder values apply to the steam pressure Recommended pressure 300 at 600 kPa 3 at 6 kg cm 43 5 at 87 psi Limiting of values mini 100 kPa 1 kg cm 14 5 psi maxi 600 kPa 6 kg cm 87psi Connection size DN 20 BSP 9 Installation Connect the steam installation on the top of the machine see example sketch A Washer extractor S Steam inlet Y Manual stop wheel valve DN 20 BSP provided by customer P Steam sp...

Page 45: ...ndensate connection The customer must install a steam trap with ﬂoat closed with an incondensibles drainage device a by pass a non return valve and a manual closing valve lockable in off position do not use a 1 4 turn valve Connection size DN 15 BSP Connect the steam installation on the top of the machine see example sketch A Washer extractor B Line trap provided by customer C Return of condensate...

Page 46: ...d to the waste water general network in accordance with local codes and regulations Adapt and connect the machine s exhaust sleeve to the waste waters collector rubber bend and connection nozzle are supplied in the machine with collars Drawing of drain connection to waste waters collector Connect the durit to the connect nozzle Seal and ﬁx the nozzle using 2 screws Them connect the durit to the dr...

Page 47: ...ature and allow the condenses to return to the machine Air vent 9 Installation Installation of the gas exchanger The gas exchanger can be installed indifferently on the left or on the right of the machine ac cording to the available place Holes are provided on the sole of the machine on the two sides CAUTION The machine should be installed in conformity with the regulations and standards enforced ...

Page 48: ... D Evacuation of burn gas mm inch Ø 125 5 E Exchanger bottom output mm inch Ø 36 40 1 1 2 F Exchanger bottom input mm inch Ø 36 40 1 1 2 G Gas connection mm inch DN 20 3 4 BSP W Filter X Input machine exchanger higher plug on the tank Y Output machine exchanger lower plug on the tank Z Hole for electric cable to gas exchanger Top view Side view Front view The gas exchanger pump must always be conn...

Page 49: ...d that a separate smoothwalled evacuation duct should be connected to each machine providing the least possible resistance to air Check that the shaft ﬂow is at least twice the capacity of the gas exchanger draught accelerator Draught accelerator maximum ﬂow rate with no pressure 260 m h 152 cfm Maximum pressure available with no ﬂow 27 mm H2 O 1 H2 O Maximum admissible head loss on evacuation 15 ...

Page 50: ... 500 mm 20 1 draught accelerator D It is necessary to install the gas ex changer at the ground level Evacuation of burn gas from a machine with gas heating must never be connected to the evacuation used for a dry cleaning machine or other ma chine of the same type Installation of the chemney regulator For a correct running of the installation this chimney regulator must always have its axle of rot...

Page 51: ... BUTANE 28 30 mbar or PROPANE 37 or 50 mbar the customer must install a ﬁlter a manual closing valve and a pressure reducer Check that the diameter of injectors is adequate for the king of gas of your installation see table The machine is delivered with extra injectors in a plastic envelope There is also a sheet metal plate with a cork joint or an adjusting head to feed the machine with another ga...

Page 52: ... family type H or L Change the 3 injectors with joints see ta bles of correspondences Changing to a gas in a different family from type H or L to butane or propane Change the 3 injectors with joints see ta bles of correspondences Unscrews the ﬁxing screws V and remove the adjusting head J as well as its cork T keep these parts in case a change would by necessary Replace it by the cork L and the pl...

Page 53: ...let and remove the bind ing screw from the pressure tapping F and connect the manometer tube The electricity supply must be energized otherwise gas will not be supplied to the burner Open and check the gas inlet main burner using the manometer on the pres sure tapping F Remove the pressure regulator cap D Using a screwdriver slowly turn the adjustment screw until the required pres sure P is indica...

Page 54: ...e G20 B butane gas type G30 P propane gas type G31 B P butane and propane gas type G30 and G31 3 butane propane gas with couple of pressure 30 37 type G30 and G31 Qn Hi nominal heat emission express in relation to the net caloriﬁc value Mn nominal mass for butane propane gas Vn nominal volume for naturel gas AT Austria FI Finland LU Luxemburg BE Belgium FR France NL Netherlands CH Switzerland GB G...

Page 55: ...ssure at Heat Consumption Consumption of gas supply Hi injectors injectors emission Mn in Vn in index pressure in mm in mm H2 O Qn in kW kg h Hi m h in mbar Hi 2E 2H G 20 20 34 02 2 90 153 40 0 90 2ESI MJ m 2L 2ESI G25 25 29 25 3 20 154 40 1 05 MJ m 3 P G31 37 46 34 1 85 regulator out 40 0 66 MJ kg of operation 3 P G31 50 46 34 1 70 regulator out 40 0 66 MJ kg of operation For Belgium no work is a...

Page 56: ... 10 min cold water supply at 15 C normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rinse 2 min extract 2 min rinse 2 min extrac 10 min cold water supply at 15 C Note G20 H natural gas Lacq type 20 mbar G25 L natural gas Groningue type 20 or 25 mbar G31 propane gas 28 30 37 50 mbar 20 mbar 0 29 psi 25 mbar 0 36 psi 28 mbar 0 41 psi 30 mbar...

Page 57: ...allation The gas leak test is performed as follows Paint pipe joints pilot gas tubing connections and inspect outlets with rich soap and water solution do not use an aggressive soap Put the machine into service Bubbles indicate a gas leak Eliminate this leak 1 2 3 NOTE After all intervention re seal red varnish the following adjustment organs regulator of pressure In case of changing of gas the st...

Page 58: ...efore letting them ﬂow into the machine Liquid detergents connection ADVISE IF USING LIQUID DETERGENTS After use there is always chemical remaining in the liquid detergents dosing pipes When the machine is not running this detergent may slowly drip and so quickly corrode the parts in contact with In order to avoid ex corrosion of the drum or by bleach we advise you to forecast a device to drain ev...

Page 59: ...own hereby to connect your liquid detergents Single inlet dose controller with a compulsory rinsing device Multi inlet dose controller with a compulsory rinsing device Washer extractor Water Liquid detergents Water Scoops Rinsing Dose controller Soap box rinsing electrovalve 3 way valve Retention tank Retention tank Towards retention tank Pump Water Washer extractor Water Liquid detergents Scoops ...

Page 60: ... 1 IO1 X9 4 Powder 2 IO1 X9 5 Liquid 1 IO1 X14 1 Liquid 2 IO1 X14 2 Liquid 3 IO1 X14 3 Common IO1 X9 8 If your machine have 2 I O cards use signal 4 to 13 Connectors card I O no 2 Liquid 4 IO2 X9 3 Liquid 5 IO2 X9 4 Liquid 6 IO2 X9 5 Liquid 7 IO2 X9 6 Liquid 8 IO2 X9 7 Common IO2 X9 8 Liquid 9 IO2 X14 1 Liquid 10 IO2 X14 2 Liquid 11 IO2 X14 3 Liquid 12 IO2 X14 4 Common IO2 X14 5 Liquid 13 IO2 X8 1...

Page 61: ...llation of the machine must be undertaken by qualiﬁed personnel CAUTION Ensure that the electrical voltage is correct and that the power of your supply is sufﬁcient before connecting the machine The use of power electronics variator or ﬁlter for example may lead to unexperted release of breakers with 30 mA differential current device This type of breaker should thus be avoided or a value of 300 mA...

Page 62: ...ct the 3 phases on the main switch see marks L1 L2 L3 and connect the earth wire on the earth terminal PE of this main switch check operation see chapter no 10 Pass the power supply cable of the machine through the stufﬁng box on the top of the machine For each machine install a ﬁxed multipole circuit breaker or fuses protector in the laundry main cabinet ...

Page 63: ...o the transformer as shown in the adjacent ﬁgure If the voltage is signiﬁcantly 400 volts for example 370 or 380 volts connect the wires to the transformer as shown in the adjacent ﬁgure Connection diagrams for the control circuit power supply transformer T1 as a function of the various customer power supply voltages The tension of the control circuit delivered by the transformer must be 230 volts...

Page 64: ...yout Maximum Admissible Current Cable section Seated in Cable Duct Wall Cable or Cable Trough Fixing Tray B2 C E 3 x 1 5 mm 12 2 A 15 2 A 16 1 A 3 x 2 5 mm 16 5 A 21 A 22 A 3 x 4 mm 23 A 28 A 30 A 3 x 6 mm 29 A 36 A 37 A 3 x 10 mm 40 A 50 A 52 A 3 x 16 mm 53 A 66 A 70 A 3 x 25 m 67 A 84 A 88 A 3 x 35 mm 83 A 104 A 114 A 3 x 50 mm 123 A 123 A 3 x 70 mm 155 A 155 A Ambient Correction Temperature Fac...

Page 65: ...he wall Column C with 2 cables side by side Table 4 gives a correction factor of 0 85 60 A Total current 84 A 0 91 x 0 92 x 0 85 Taking Column C in Table 1 wall ﬁxing we obtain a minimum cable section of 3 x 25 mm Machine Heating Supply Installed Rated Main Connection type Voltage Power Intensity Switch Cable Fuse Section 250 Gas steam T F 380 415 V 3 E 50 60 Hz 3 7 kW 8 5 A 3 x 16 A 4 x 2 5 mm 3 ...

Page 66: ...4 transport locks ﬁtted Remove of the transport locks ﬁtted To do so remove the front and rear casings then the ﬁxing screws of the transportation bridles B Keep the transport locks ﬁtted with their screws and bolts to be able to assemble them again in case you would need to lift the machine Nota Never handling the machine without the transportation bridles ...

Page 67: ...0807 33 9 Notice Date Page 01201138 INSTRUCTION HANDBOOK 9 Installation This page ist left blank on purpose ...

Page 68: ...ump is priming well Therefore it is necessary to ﬁll the machine with water and to run only the circulating pump without heating by pushing with an isolated screwdriver on the manual control of the exchang er s KM3 contactor To be sure that the pump is well primed 10 to 15 secondes you must pay attention to a change in the running noise when the water goes through the circuit Check that the cage i...

Page 69: ...machine has steam heating are open Run one of the machine s built in standard with heating Check that the program proceeds normally and the water ﬁlling detergent ﬁlling heat ing and motor action are all working in accordance with the program display on the display screen Final checking If all function checks have been satisfactory reassemble all protection casings 10 Operating inspection ...

Page 70: ...p Release the emergency stop by turning it clockwise only after checking what motivated this stop Auxiliary controls Gas exchanger Three indicators are situated on the top of the gas exchanger White indicator 1 light gas heating On Yellow indicator 2 light ignition gas burner fault indicator Red indicator 3 light water fault in gas exchanger The yellow and the red indicator remains on if a fault o...

Page 71: ...oading side includes the following Indicator 1 light power On Key 2 Cage positioning Key 3 Door unblocking Emergency stop 4 Indicator 5 light Drum door opening Key 6 Cage positioning Key 7 Door unblocking Emergency stop 8 The control board on the unloading side includes the following 11 Machine operation Fig 1 Fig 2 ...

Page 72: ...kets and clasp the slide fas teners Position the cage doors in front of the drum door thanks to the key Cage positioning Press key loading Door unblocking Open the loading door with the handle Open the inner drum doors Press the safety latch B and at the same time on the upper and lower doors with both hands Caution maintain the doors until they are widely open 11 Machine operation Fig 4 Fig 5 Fig...

Page 73: ...ops as well as important vibrations and therefore the early breakout of the shock absorbers lt is the same for washing in rets Respect the same principle as described above making sure you don t over load each compartment However you must note for the same reasons that it is better to use several nets three or four in the same compartment rather than one or two More over you should ﬁnish your load...

Page 74: ...tergent dispenser The detergent dispenser has ﬁve compartments Each compartment is connected to a water valve The water supply to individual compartment is as follows Compartment Valve Water P1 Y9 warm P2 Y13 warm L1 Y11 cold L2 Y10 cold L3 Y12 cold There is also a separate cleaning water ﬂushing function for all compartments in the detergent dispenser connected to valve Y27 cold water If the wate...

Page 75: ... PRESS SELECT WEIGHT KG 000 0 RUN A WASH PROGRAM During a wash Pause key Before and after a wash and during programming Move back key By pressing this key repeatedly you can move backwards through the menus you have navigated through This will always bring you back to the menu shown on the display in this illustration Function keys The functions of these keys change depending on which menu or part...

Page 76: ...rom a memory card to a PC these proce dures and how to write a wash program on a PC are described elsewhere Memory cards are described in detail in the section entitled The Memory card Here you can select pro grams from the program libra ries See the section entitled To start a wash program from the program library Displayed here will be the number of the most frequently used program S993 would in...

Page 77: ...1 or 2 1 To start the program now Press START If you want to see the descrip tion of the program Press TEXT Pressing Text displays more information The text displayed is a description of the wash pro gram selected This text description is inserted when a new wash program is created This procedure is described fully in the programming manual If you want to cancel the delayed start Press EXIT 11 Mac...

Page 78: ...wed to ﬁnish and then the new program will start from the begin ning Change temperatures scale C or F see section To change temperatures scale C F Auto restart see section Auto restart Here you enter the number of times you wish the wash program to restart automatically To change parameters in the current program step Certain program step parameters can be altered during the course of the program ...

Page 79: ...TRACT 1 MIN 999 HIGH EXTRACT 5 MIN Each time a new program is stored in the machine program memory its number and description will be inserted automatically into the program library The program library may be used for starting a wash program but is also used in programming when a wash program needs to be modiﬁed or if a new pro gram is to be created on the basis of an existing one If this menu is ...

Page 80: ...ROGRAM EXIT ENTER A PROGRAM NUMBER FROM PCS OR SMC PCS SMC SELECT 991 NORMAL 95 C STD 992 NORMAL 60 C STD 993 NORMAL 40 C STD 994 INTENSIVE 95 C 995 INTENSIVE 60 C 996 PERM PRESS 60 C 997 PERM PRESS 40 C 998 LOW EXTRACT 1 MIN 999 HIGH EXTRACT 5 MIN LIBRARY SELECT PR NO NAME 991 NORMAL 95 C STD 992 NORMAL 60 C STD 993 NORMAL 40 C STD 994 INTENSIVE 95 C 995 INTENSIVE 60 C 996 PERM PRESS 60 C 997 PER...

Page 81: ...on of the wash pro gram selected This text description is inserted when a new wash program is created This procedure is described fully in the programming manual If you want to cancel the delayed start Press EXIT The functions wich are available during program operation are described in section To change parameters in the current pro gram step and Auto restart Program name Delayed start time hrs m...

Page 82: ...his later has a washing bath at 85 C 185 F with the cage stopped It is compulsory that the cage turns while letting in cold water A bad programming can in this particular case be the cause of the break age of the doors windows 11 Machine operation SELECT PROGRAM STEP MAIN WASH 1 STEP TIME 720 SEC SET TEMPERATURE 85 C ACTUAL TEMPERATURE 21 C REMAINING TIME 70 MIN DRUM SPEED 1000 RPM SELECT 991 NORM...

Page 83: ...you to repeat one or more program steps Press or one or more times to highlight the program step you wish to advance to 11 Machine operation SELECT SELECT STEP TIME SET TEMPERATURE RAPID ADVANCE PAUSE MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART PROGRAM STEP MAIN WASH 1 STEP TIME 720 SEC SET TEMPERATURE 85 C ACTUAL TEMPERATURE 21 C REMAINING TIME 70 MIN DRUM SPEED 48 RPM S...

Page 84: ...ighlight SHOW WEIGHT Press SELECT Weight display mode The actual net weight is shown in large digits on the display Return to normal display The display will return to normal at the end of the time for weight display set as a parameter in Settings 1 The manufacturer s default parameter is 20 seconds To end weight display sooner Press or use the numeric keys to enter a new program number SELECT STE...

Page 85: ... program Note that if you select NO WATER REDUCTION this applies only to the program currently running The next time a program is started water level reduction will oc cur automatically again No water reduction for machines with weighing equipment installed only Press or one or more times to highlight NO WATER REDUCTION Press SELECT SELECT STEP TIME SET TEMPERATURE RAPID ADVANCE SHOW WEIGHT NO WAT...

Page 86: ...tion is halted Filling is halted where applicable Heating is halted where applicable The motor stops The drain valve remains closed The door cannot be opened Press or one or more times to highlight PAUSE 11 Machine operation Press SELECT During program operation the display will look this see section To start the wash program SELECT STEP TIME SET TEMPERATURE RAPID ADVANCE PAUSE MANUAL FUNCTIONS TE...

Page 87: ...tions are described in this section Manual operation when no program is running These functions are described in section Manual operation 11 Machine operation Press or one or more times to highlight MANUAL FUNCTIONS Press SELECT SELECT STEP TIME SET TEMPERATURE RAPID ADVANCE PAUSE MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART PROGRAM STEP MAIN WASH 1 STEP TIME 720 SEC SET T...

Page 88: ...f after program has ended Detergent valves see section Detergent signals and water ﬂushing Allows you to control all valves in the detergent compartment or in external detergent supply sys tem Automatic return to normal display Once you have selected any of the functions below you must make any changes required within 20 sec onds If no further keys are pressed within 20 seconds the display will re...

Page 89: ...SELECT Use and to select the wa ter drain option you require When you have ﬁnished Press repeatedly to high light EXIT Water drain 11 Machine operation SELECT OPEN COLD WATER MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2 DRAIN EXIT MANUAL FUNCTIONS WATER DRAIN COLD WATER MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2 OPEN LEVEL 63 UNITS COLD W...

Page 90: ...s below 700 rpm will not be affected Enter the maximum extrac tion sped you require for this program Maximum extraction speed in current program To access this function see instructions in section Manual operation This change will affect the current program only No change will be implemented if extraction is taking place at the time of the attempted change The next time that this program is used t...

Page 91: ...reas ing of the load When the program has ended the display will look like this To access this function see instructions in section Manual operation A toggle function Use Y N to toggle the function from Y Yes to N No Press STOP to stop the motor When you have ﬁnished Press to highlight EXIT 11 Machine operation 991 NORMAL 95 C STD SELECT MANUAL FUNCTIONS Y N MOTOR MOTOR ON AFTER WASH N EXIT Y N MO...

Page 92: ... Machine operation Use and to select the function you require EXIT OPEN WATER FLUSH FLUSH COLD WATER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 POWDER SIGNAL 4 POWDER SIGNAL 5 LIQUID DETERGENT 1 LIQUID DETERGENT 2 LIQUID DETERGENT 3 LIQUID DETERGENT 4 LIQUID DETERGENT 5 LIQUID DETERGENT 6 LIQUID DETERGENT 7 LIQUID DETERGENT 8 LIQUID DETERGENT 9 LIQUID DETERGENT 10 LIQUID DETERGENT 11 LIQUID D...

Page 93: ...P MAIN WASH 1 NORMAL PROGRAM FOR MEDIUM SOILED CLOTHES SELECT 991 NORMAL 95 C STD TEXT AUTO RESTARTS SELECT SELECT STEP TIME SET TEMPERATURE RAPID ADVANCE PAUSE MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART PROGRAM STEP MAIN WASH 1 STEP TIME 720 SEC SET TEMPERATURE 85 C ACTUAL TEMPERATURE 21 C REMAINING TIME 70 MIN DRUM SPEED 1000 RPM SELECT 991 NORMAL 95 C STD RAPID ADVANC...

Page 94: ... operation Press or one or more times to highlight SELECT NEW WASH PROGRAM Press SELECT Press one or more times as required to highlight the new wash program Press SELECT SELECT STEP TIME SET TEMPERATURE RAPID ADVANCE PAUSE MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART PROGRAM STEP MAIN WASH 1 STEP TIME 720 SEC SET TEMPERATURE 85 C ACTUAL TEMPERATURE 21 C REMAINING TIME 70 ...

Page 95: ...ogram The default temperature scale will apply next time you run a program To change the default temperature scale for all programs use the function SETTINGS which is described in the Service Manual 11 Machine operation Press or one or more times to highlight CHANGE C F Press SELECT SELECT STEP TIME SET TEMPERATURE RAPID ADVANCE PAUSE MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE F C AUTO R...

Page 96: ...he wash program Shows the number of time the program will restart If required Use the numeric keys to change the required number of restarts Press SELECT 11 Machine operation Press SELECT Press one or more times to highlight AUTO RE START SELECT SELECT STEP TIME SET TEMPERATURE RAPID ADVANCE PAUSE MANUAL FUNCTIONS TEXT SELECT NEW WASH PROGRAM CHANGE F C AUTO RESTART PROGRAM STEP MAIN WASH 1 STEP T...

Page 97: ...R DOOR see section Motor door All manual settings are cancelled when you exit manual operation All manual settings such as door motor temperature and drain will be cancelled when you exit manual operation The door is unlocked the motor stops the drain opens heating is halted and the temperature is reset to zero 11 Machine operation Press SELECT Press to highlight GO TO THE MENU Press SELECT Press ...

Page 98: ... ON If you answer Yes Y The door will be locked Note that you must always lock the door before you can operate the machine manually MOTOR ON If you answer Yes Y The motor will start and operate using normal ac tion To access this function see instructions in section To select manual operation Press SELECT A toggle function Use Y N to toggle the function from Y Yes or N No Press as required to sele...

Page 99: ...instructions in section To select manual functions When you have ﬁnnished Press to highlight EXIT Water drain 11 Machine operation Use or to select Drain or one of the six Water ﬁlling alternative DRAIN CLOSED SOFT WATER MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2 EXIT DRAIN CLOSED N COLD WATER MIXT WATER HOT WATER COLD HARD WATER SELECT Y N MANUAL FUNCTIONS WATER DRA...

Page 100: ...ed Press START Heating will now begin If you wish you can cancel heating before the set tempera ture is reached Access this function again and press STOP 11 Machine operation To access this function see instructions in section To select manual operation Heating ATTENTION Never program a temperature above to 90 C 194 F START STOP MANUAL FUNCTIONS HEATING START SELECT TEMPERATURE ACTUAL TEMPERATURE ...

Page 101: ... EXIT Use and to select the function you require 11 Machine operation SELECT OPEN WATER FLUSH FLUSH COLD WATER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 POWDER SIGNAL 4 POWDER SIGNAL 5 LIQUID DETERGENT 1 LIQUID DETERGENT 2 LIQUID DETERGENT 3 LIQUID DETERGENT 4 LIQUID DETERGENT 5 LIQUID DETERGENT 6 LIQUID DETERGENT 7 LIQUID DETERGENT 8 LIQUID DETERGENT 9 LIQUID DETERGENT 10 LIQUID DETERGENT 1...

Page 102: ...o complete the positioning of the doors in front of the opening of the drum Barrier machines unloading side Position the cage doors in front of the drum door with key Cage positioning Press the Door unblocking key The linen unloading indicator remains lit as long as the door is unlocked Open the unloading door with the handle Open the cage doors Unloading the linen and close the doors You can star...

Page 103: ... Unloading the linen and close the doors You can start a new washing cycle Rotate the door manually to complete the positioning of the doors in front of the opening of the drum WARNING In case of important unbalance inside the drum an unexpected rotation of the latter can pinch and arm hands of the operator ...

Page 104: ...ﬁve times to highlight STATIS TICS 11 Machine operation SELECT RUN A WASH PROGRAM MAKE YOUR CHOICE WITH OR AND PRESS SELECT WEIGHT KG 000 0 SELECT GO TO THE MENU RUN A WASH PROGRAM GO TO THE MENU SELECT WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS MANUAL MODE SETTINGS 2 EXIT MENU MAKE A CHOICE WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERV...

Page 105: ...time and during which hour according to the total run time record the error code was ﬂagged NO OF TIMES EACH PROGRAM USED Displays statistics for PCU programs and for pro grams on any memory card currently in place in the PCU If a memory card is in place in the PCU the memory card program statistics will be displayed An S before the program number shows that it is a memory card program When you wa...

Page 106: ...ed reset to zero Total trip run time hours Hours since last service No of times each program used PCU programs No of times each program used programs on any memory card currently in the PCU Press to highlight GO TO THE MENU Resetting statistics registers 11 Machine operation Press SELECT SELECT RUN A WASH PROGRAM MAKE YOUR CHOICE WITH OR AND PRESS SELECT WEIGHT KG 000 0 SELECT RUN A WASH PROGRAM G...

Page 107: ...times to highlight SERVICE MODE Press to highlight the option you want then press SELECT If you want to exit Press repeatedly until EXIT is highlighted PRESS BUTTON CPU BOARD EXIT SELECT SERVICE PROGRAM CLEAR TRIP HOUR COUNTER CLEAR SERVICE COUNTER CLEAR WASH PROGRAM COUNTER IN PCS CLEAR WASH PROGRAM COUNTER IN SMC MEMORY CARD SCALE ADJUSTMENTS EXIT SERVICE PROGRAM MAKE A CHOICE SERVICE PROGRAM CL...

Page 108: ...have a chance to change your mind Time counter service time and last service Press so that CLEAR TRIP HOUR COUNTER or CLEAR SERVICE COUNTER Press SELECT 11 Machine operation CLEAR COUNTER CLS SELECT ARE YOU SURE PRESS SELECT ELSE PRESS ANY OTHER KEY SELECT SERVICE MODE MAKE A CHOICE SERVICE PROGRAM CLEAR TRIP HOUR COUNTER CLEAR SERVICE COUNTER CLEAR WASH PROGRAM COUNTER IN PCS CLEAR WASH PROGRAM C...

Page 109: ... number you want to clear wash programs Press so that CLEAR WASH PROGRAM COUNTER IN PCS or CLEAR WASH PROGRAM COUNTER IN SMC Press SELECT Press 11 Machine operation CLEAR COUNTER PCS EXIT FROM PROGRAM NUMBER TO PROGRAM NUMBER TO END TO PROGRAM NUMBER 0 SERVICE MODE MAKE A CHOICE SERVICE PROGRAM CLEAR TRIP HOUR COUNTER CLEAR SERVICE COUNTER CLEAR WASH PROGRAM COUNTER IN PCS CLEAR WASH PROGRAM COUNT...

Page 110: ... numbers of washes toy haves marked are erased If you want to change any number you have written Press if you want to change the ﬁrst written number Write the new number If you regret something Press 11 Machine operation Write up to which program number you want to clear wash programs SERVICE MODE SELECT ARE YOU SURE PRESS SELECT ELSE PRESS ANY OTHER KEY SELECT CLEAR COUNTER PCS EXIT FROM PROGRAM ...

Page 111: ...e parameter a weight in hectograms Read tare value see section Read tare value Used to check the value currently stored as the tare parameter Calibrate the scale see section Calibrate the scale This function is used only on installation of a new scale unit Zero calibration see section Zero calibration Used to increase the accuracy of the weighing equip ment Read version number see section Read ver...

Page 112: ...FAILED PRESS SELECT on the display For trou bleshooting see the section Fault ﬁnding weighing equipment in the machine manual Please note The machine must be unladen when you use this func tion i e no water or wash load in the drum Please note After a power cut the weighing equipment will always display 0 no matter what the actual load in the drum In this event you will have to use the Reset scale...

Page 113: ...is point you will see an error message equivalent to FAILED PRESS SELECT on the display For trou bleshooting see the section Fault ﬁnding weighing equipment in the machine manual SCALE ADJUSTMENTS SELECT RESET TARE TO ZERO DONE PRESS SELECT SELECT RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE ZERO CALIBRATION READ VERSION NUMBER E...

Page 114: ... included when calculating net weight If your attempt to tare the weighing equipment fails at this point you will see an error message equivalent to FAILED PRESS SELECT on the display For trouble shooting see the section Fault ﬁnding weighing equip ment in the machine manual SCALE ADJUSTMENTS SELECT TARE SCALE DONE PRESS SELECT SELECT RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A...

Page 115: ...rlier tare value when you enter a new one If your value is not entered successfully at this point you will see an error message equivalent to FAILED PRESS SELECT on the display For troubleshooting see the section Fault ﬁnding weighing equipment in the machine manual Press three times to high light SET TARE TO A CER TAIN VALUE SCALE ADJUSTMENTS SET TARE TO A CERTAIN VALUE DONE PRESS SELECT SELECT S...

Page 116: ...lue currently stored as the tare parameter Press SELECT Press four times to high light READ TARE VALUE Press SELECT SCALE ADJUSTMENTS SELECT READ TARE VALUE 10 HG SELECT SELECT RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE ZERO CALIBRATION READ VERSION NUMBER EXIT SERVICE PROGRAM MAKE A CHOICE RESET SCALE TO ZERO RESET TARE TO ZER...

Page 117: ...ation has not succeeded you will see an er ror message equivalent to FAILED PRESS SELECT on the display For troubleshooting see the section Fault ﬁnding weighing equipment in the machine manual Calibrate the scale for machines with weighing equipment installed only Press three times to high light SET TARE TO A CER TAIN VALUE Press SELECT Press SELECT Press SELECT SCALE ADJUSTMENTS SELECT CALIBRATE...

Page 118: ...n weight The higher the weight within these limits the better the weighing accuracy of the machine Press SELECT Use the numeric key to enter the calibration weight in hg 1 kg 10 hg SCALE ADJUSTMENTS SELECT CALIBRATE THE SCALE PRESS SELECT FOR ZERO CALIBRATION SELECT SCALE ADJUSTMENTS SELECT CALIBRATE THE SCALE REMOVE WEIGHT AND PRESS SELECT SELECT SCALE ADJUSTMENTS SELECT CALIBRATE THE SCALE DONE ...

Page 119: ...calibrage Calibration mode normal mode To gain access to the calibration switch in the scale unit the lower front panel has to be taken off Remove the four screws on the scale unit cover Then the calibration switch can be switched between normal mode ON and calibration mode CAL SCALE ADJUSTMENTS CALIBRATE THE SCALE DONE PRESS SELECT SELECT SCALE ADJUSTMENTS SELECT CALIBRATE THE SCALE RESET SCALE F...

Page 120: ...ded you will see an er ror message equivalent to FAILED PRESS SELECT on the display For troubleshooting see the section Fault ﬁnding weighing equipment in the machine manual Press SELECT Press six times to high light ZERO CALIBRATIONN Press SELECT Press SELECT SCALE ADJUSTMENTS SELECT ZERO CALIBRATION DONE PRESS SELECT SELECT SCALE ADJUSTMENTS SELECT ZERO CALIBRATION PRESS SELECT FOR ZERO CALIBRAT...

Page 121: ...te of the version number accessed via this function before you contact the supplier s service de partment Press SELECT Press seven times to highlight READ VERSION NUMBER Press SELECT SCALE ADJUSTMENTS SELECT READ VERSION NUMBER STATHMOS AB 3050 REV 00521 SELECT RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE ZERO CALIBRATION READ VE...

Page 122: ...ing The on off function is made by feeding X15 1 and X15 2 with 230 V just one impulse is enough having previously chosen the washing programme and pushed the button SELECT in order to be in START position The function servo control pause is made by feeding X15 3 and X15 4 with 230 V The heating is cut off the signal servo control pause blocks the time deduction and the other units rinse emptying ...

Page 123: ...ansfer wash programs from one machine to another run wash programs straight from the memory card transfer wash programs from a PC to a memory card and from a memory card to a PC these procedures and how to write a wash program on a PC are described elsewhere A program stored on a memory card may be given restricted use sta tus This means that The program cannot be deleted or copied to the program ...

Page 124: ...ts memory chip is at the far end and on the left of the card then insert the memory card into the program control unit To select the Memory card function Memory chip Press to highlight GO TO THE MENU 11 Machine operation Press SELECT SELECT RUN A WASH PROGRAM MAKE YOUR CHOICE WITH OR AND PRESS SELECT WEIGHT KG 000 0 SELECT GO TO THE MENU RUN A WASH PROGRAM GO TO THE MENU ...

Page 125: ...ess three times to highlight MEMORY CARD 11 Machine operation SELECT PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS MANUAL MODE SETTINGS 2 EXIT MAKE A CHOICE WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE SELECT MENU ...

Page 126: ...s on the memory card with restricted use status cannot be copied to the machine memory chip Copy program from PCS to memory card see section To copy a program from the program control unit to a memory card One or more wash programs can be copied from the memory chip in the machine s program control unit to the memory card The memory card can hold 10 to 15 wash programs of normal size Delete progra...

Page 127: ... WASH PROGRAM FROM MEMORY CARD press if necessary If necessary use to highligh the wash program required 11 Machine operation Press SELECT 1 MY OWN 40 C 2 MY OWN 60 C 3 MY OWN 90 C 4 MY OWN WOOL 30 C 5 MY OWN INTENSIVE 992 NORMAL 60 C STD Program memory card 991 NORMAL 95 C STD 992 NORMAL 60 C STD 993 NORMAL 40 C STD 994 INTENSIVE 95 C 995 INTENSIVE 60 C 996 PERM PRESS 60 C 997 PERM PRESS 40 C 998...

Page 128: ...t another copy of it has now been stored in the program control unit EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT MEMORY CARD SELECT EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAMIN MEMORY CARD CLEAR ...

Page 129: ...f you want to copy more pro grams Press any key to continue When you have ﬁnished Press repeatedly to high light EXIT Press SELECT 11 Machine operation Change program number when you copied a program from memory card to program control unit SELECT EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMO...

Page 130: ...94 INTENSIVE 95 C 995 INTENSIVE 60 C 996 PERM PRESS 60 C 997 PERM PRESS 40 C 998 LOW EXTRACT 1 MIN 999 HIGH EXTRACT 5 MIN MEMORY CARD SELECT EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAMIN MEMORY CARD CLEAR MEMORY CARD EXIT SELECT EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM ...

Page 131: ... to memory card After the program has been copied it takes only a few seconds the menu will look like this If you want to copy more pro grams Press any key to continue When you have ﬁnished Press repeatedly to high light EXIT Press SELECT MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS PROGRAMME LOADED PRESS ANY KEY TO CONTINUE MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS NOW YOU CAN CHANGE N...

Page 132: ...ry card function Press SELECT Highlight DELETE PRO GRAM FROM IN MEMORY CARD press or if necessary Press SELECT If necessary use to highlight the wash program required When you have ﬁnished Press repeatedly to high light EXIT MEMORY CARD SELECT DELETE PROGRAM IN MEMORY CARD PR NO NAME 1 MY OWN 40 C 2 MY OWN 60 C 3 MY OWN 90 C 4 MY OWN WOOL 30 C 5 MY OWN INTENSIVE SELECT EXECUTE WASH PROGRAM FROM ME...

Page 133: ...xtractor You cannot modify the program or examine its structure To run the program you must have access to the memory card and insert it into the card reader when the program is to be started To access this menu follow the instructions in section To select the Memory card function Press SELECT Highlight CLEAR MEMORY CARD press or if nec essary SELECT CLEAR MEMORY CARD THIS WILL CLEAR ALL PROGRAMS ...

Page 134: ...s are processed and converted to a weight value in an analogue digital convert er The weight value is transmitted via a se rial interface to the CPU board The weight is then shown on the display Safety rules The weighing equipment is a precision measuring device and must be treated as such Never spray water directly onto the load cells and scale unit The load cells are vulnerable to impact The loa...

Page 135: ...The Clarus control unit automatically detects if weighing equipment is connected and the actual current weight is shown on the dis play on one line of the menu normal display mode When the machine starts to be loaded the display switches to showing the actual weight in large numerals weight display mode Normal display mode is resumed If a new program number is entered using the numeric keys If is ...

Page 136: ...tion of the functions used to set and check the tare value see the section headed Scale adjustments under Machine operation Calibration the weighing equipment The Zero calibration function is used to increase the accuracy of the weighing equip ment This should be done once a month See the section headed Zero calibration under Machine operation If a new scale unit is installed it must be calibrated...

Page 137: ...uctions under Zero calibra tion in the Machine operation section of the manual If this is unsuccessful the weighing equipment will have to be recali brated using the Calibrate the scale func tion as described under Machine opera tion If the weighing equipment has a fault Follow the troubleshooting procedure under the heading Fault ﬁnding weighing equip ment If you cannot rectify the problem with t...

Page 138: ...e wash drum The dead load selector is set before the machine leaves the factory and its setting should not normally be changed The selector should be set to 580 880 kg machines 250 350 500 or 830 1130 kg machine 650 If calibration of the weighing equipment should fail one possible cause can be that this selector is incorrectly set To replace a load cell Use a suitable jack to lift under the frame ...

Page 139: ...chine s side panel Disconnect the six connectors to the scale unit Remove the scale unit Install the new scale unit assembly in reverse order of disassembly Check that the dead load selector is set to 580 880 kg machines 250 350 500 or 830 1130 kg machine 650 Calibrate the weighing equipment see Calibrate the scale under Machine operation Fig 6 Dead load selector Scale unit Connector power supply ...

Page 140: ...C4 230 V X9 CPU UM 0107 71 11 Notice Date Page 01201138 INSTRUCTION HANDBOOK 11 Machine operation Component locations Fig 7 UM Scale unit CEL Load cells Connectors 230 V Voltage feed X9 CPU Communication with CPU board C1 C4 Load cells ...

Page 141: ...580 880 kg machines 250 350 500 or 830 1130 kg machine 650 If it is not set it correctly and calibrate the weighing equipment according to Calibrate the scale under Machine operation If the weight displayed is 999 9 try fol lowing the Zero calibration procedure described under Zero calibration in the Machine operation chapter Remove the side panels and check that the load cells are unobstructed Re...

Page 142: ...d or display The fault can also be in the scale unit Fault ﬁnding procedure Check in Settings 1 that the option DISPLAY WEIGHT ALLOWED has Yes alongside Check that the cables wiring for CPU communication and power supply are connected to the scale unit and in good condition If the washer extractor appears to be working normally apart from the absence of weight parameter display try replacing the s...

Page 143: ...ocedure Check that the dead load selector is set correctly It should be set to 580 880 kg machines 250 350 500 or 830 1130 kg machine 650 If you are or have recently been calibrating the weighing equipment the calibration switch may be incorrectly set or an incorrect calibration weight may have been used for calibration Check that the calibration switch is set correctly It should normally be set t...

Page 144: ...at the cables for CPU communication power supply and load cells are connected Check that these cables are all in good condition If any cable is faulty replace it Information in display service program Weighing equipment not connected Probable cause CPU board not communicating with scale unit Fault ﬁnding procedure Check that the connectors for CPU communication power supply and load cells are con ...

Page 145: ...0107 76 11 Notice Date Page 01201138 INSTRUCTION HANDBOOK This page ist left blank on purpose 11 Machine operation ...

Page 146: ...re protected by a frequency converter A circuit breaker protect the frequency converter Level Our machines are equipped with a pressure switch which controls the level of water in the ma chine according to the different programmes prevents heating from taking place in the absence of water minimum water level authorized 10 units and prevents from opening the door if the water level is higher than l...

Page 147: ...e machine if needed open the loading side casing to get to it Accessibility All of the casings can be dismantled by means of a specially designed tool Safety Gas heating The gas burners are ignited and the ﬂamme controlled by an electronic conrol box which en sures perfect security in the case of bad draught disruption of gas ﬂow power cuts etc ...

Page 148: ...oard Level detection function on CPU PCB faulty Error Function Cause Action Clean electrovalve s ﬁlters Check water in main supply Open taps Check function of electrovalves Check function of drain valve Check that level tube is sound and his raccordement Replace PCB Water level has not reacher set level within set time DOOR OPEN Error 2 Door not locked Fault in door lock switch or in wiring faulty...

Page 149: ...iring between contactor and element s or heating contactor faulty Temperature detection function on CPU PCB faulty Check water seal of the drain valve Switch off power supply at wall switch Measure resistance of elements to see if any element is faulty open circuit Replace faulty element Check seals of water electrov alves Check wiring and replace the heating contactor Replace PCB Rate of temperat...

Page 150: ...ck out Check wiring UNBAL SENSOR FAULT Error 11 The unbalance safety contact has been activated for at least 5 seconds during washing before a distribution The unbalance safety contact fautly or a suspen sion spring is broken Bad loading of machine Turn the machine s wall switch off and check unbalance safety contact Check suspension Correctly load the drum or put linen in several nets The unbalan...

Page 151: ...ru 20 is below the value 5 which is a condition for locking the door When the door is locked the timer again command running at 0 Hz and this time the apparent current and the output voltage shall have a value above 5 Switch off the machine for at leas 30 seconds to ensure the motor controller has been com pletely reset Then try to start the machine again PHASE Error 23 Incorrect input voltage to ...

Page 152: ...o long washing cycle washing without detergents exagerated time of programming too many rinses heating time at low level too long rotation with no water levels control too long washing at reduced speed or too long rotation cadence textil embedded with limestone or detergent Avoid mechanical action with no water Avoid ﬁllings and drain at no rotation Use a softener at last rinse Optimize programmin...

Page 153: ...e detection KEB ERROR 34 EOC Error overcurrent Displayed advertisement Occurs if the speciﬁed peak current is exceeded Acceleration ramps too short the load is too big at turned off acceleration stop and turned off constant current limit short cir cuit at the output ground fault deceleration ramp too short motor cable too long EMC DC brake at high ratings active KEB ERROR 36 EOHI Error overheat in...

Page 154: ...ol adjustment over shooting mechanical fault or overload in the application in verter not correctly dimensioned motor wrongly wired encoder damaged KEB ERROR 47 ENOL No Error overload Displayed advertisement No more overload OL counter has reached 0 After the error E OL a cooling phase must elapse This message appears upon completion of the cooling phase The error can be reset The inverter must re...

Page 155: ... Displayed advertisement Cable breakage of encoder at encoder interface Encoder temperature is too high speed is too high encoder signals are out of speciﬁcation encoder has an internal error KEB ERROR 63 EPFC Error power factor control Displayed advertisement Error in the power factor control KEB ERROR 66 ENOH No Error over heat pow mod Displayed advertisement Temperature of the heat sink is agai...

Page 156: ...er circuit has not picked up even though control release was given KEB ERROR 82 EHYB Error hybrid Displayed advertisement Invalid encoder interface identiﬁer KEB ERROR 83 EIED Error input error detect Displayed advertisement Error at PNP NPN switching or input failure KEB ERROR 86 EBR Error brake Displayed advertisement This error can occur in the case of switched on brake control The load is belo...

Page 157: ...t booted KEB ERROR 90 ECCD Error calc drive data Displayed advertisement During the automatic motor stator resistance measurement KEB ERROR 89 EHYBC Error hybrid changed Displayed advertisement Encoder interface identiﬁer has changed it must be conﬁrmed over ec 0 or ec 10 KEB ERROR 88 EOS Error over speed Displayed advertisement Real speed is bigger than the max output speed ...

Page 158: ...0107 1 14 Notice Date Page 01201138 INSTRUCTION HANDBOOK 14 Preventive maintenance CAUTION Complete the washing cycle unload the machine and shut off the power supplies water gas electricity steam before any maintenance or repair intervention is carried out Maintenance ...

Page 159: ...grease Clean the converter air vent with suction device Increase the cleaning times frequency to the dirtying Every three months 500 H Check that the unbalance switch works correctly the machine should stop when the switch is manually driven Visually check the shock absorbers Remove and clean the drain Every six months 1000 H Check the connections of the heating elements for electric heating Check...

Page 160: ... water because the position of the machine s connections are higher than the exchanger s Every month it is then necessary to run a special scaling program antiliming with a rinse making sure that the circulation pump runs i e with a scheduled temperature Maintenance of the gas exchanger a Carry out a scaling cycle the dosage will depend on product used Example Horolith C dose 5 per litre of water ...

Page 161: ...0107 4 14 Notice Date Page 01201138 INSTRUCTION HANDBOOK 14 Preventive maintenance Every year 2000 H Sweep the smoke tubes of the heating box and the exhaust pipes of burnt gas 8 ...

Page 162: ... above mentioned Frictional electricity Some textiles may generate frictional electricity causing damages when calendering In most cases this can be avoided by using at the last rinse a softener with an antistatic agent Chlorine Chlorine introduced in a rinsing bath at a temperature of more than 40 C 104 F affects stainless steel The chlorometric degree should be between 47 and 50 1 chlorometric d...

Page 163: ...ARTER EP220 EQUIVIS 22 MOLYCOTE 44 PATE DX GEVAIR SP SUPER MOS 2 GEAROPAL GM 65 ISO 150 GEAROPAL GM 75 ISO 220 HYDROPAL HO 110 HM 22 GRL ULTRA VULCAIN GMO LHT C AEROSYN DURAGEAR BL SH 44 N MULTI PURPOSE GREASE MOLY ANTAR Grade ISO NLGI2 Grade ISO NLGI3 Grade ISO NLGI1 Grade ISO NLGI2 Grade ISO NLGI2 Grade ISO VG150 Grade ISO VG220 Grade ISO VG22 SILUB P 4 F 284 F 40 F 392 F 4 F 302 F 4 F 275 F 22 ...

Page 164: ...tor of integral speed wash set 1 CP 21 Boost wash set 1 CP 22 Autoboost wash set 1 CP 23 Max constant current distribution set 2 CP 24 Max ramp current distribution set 2 CP 25 Regulator of proportional speed distribution set 2 CP 26 Regulator of integral speed distribution set 2 CP 27 Boost distribution set 2 CP 28 Autoboost distribution set 2 CP 29 Max constant current extraction set 3 CP 30 Max...

Page 165: ...3 or l 1 gal 277 41 cu in gallon U S A 1 gal 3 785 33 dm3 or l 1 gal 231 cu in horse power 1 HP 0 745 7 kW 1 HP 1 013 9 ch inch 1 in 25 4 mm joule 1 J 0 000 277 8 Wh 1 J 0 238 92 cal kilogramme 1 kg 2 205 62 lb kg cm2 1 kg cm 98 066 5 Pa 1 kg cm 0 980 665 bar 1 kg cm 10 000 mm H2 O 1 kg cm 735 557 6 mm Hg pound 1 lb 453 592 37 g meter 1 m 1 093 61 yd 1 m 3 280 83 ft 1 m 39 37 in cubic meter 1 m 1 ...

Page 166: ...r water cleaning Very mild water cleaning Mild water cleaning Normal water cleaning Do not dry clean Mild dry cleaning with solvent of hydro carbon Normal dry cleaning with solvent of hydrocarbon Mild dry cleaning with perchloroethyl solvent of hydrocarb Normal dry cleaning with perchloroethyl solvent of hydrocarb Can be put in a tumble dryer Nor mal temperature Can be put in a tumble dryer Lower ...

Page 167: ... ...

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