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Electrolux W4105H, Installation Manual

The Electrolux W4105H, a top-of-the-line commercial washer, is your solution for efficient laundry cleaning. Easily understand its advanced features and functions with the comprehensive Operating Manual. Download it for free from manualshive.com, where you can find a wide range of user manuals for various products.

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Contents

Contents

Safety precautions .....................................................................................5
Technical data ............................................................................................7
Installation, H-model ................................................................................13
  Transportation and unpacking, W465H, W475H, W4105H ................13
  Transportation and unpacking, W4130H-W4300H .............................14

Siting and floor ....................................................................................15
Mechanical installation ........................................................................16

Installation, S- and N-model ....................................................................17
  Siting ...................................................................................................17
  Floor ....................................................................................................17
  Casting a plinth ...................................................................................18
  Installation on an excisting floor or foundation ...................................20
  Installation on vinyl floor coverings .....................................................21
  Installation, ships, oil-rigs, etc .............................................................22
  Welding a foundation ..........................................................................23
  Installing the machine .........................................................................24
  Water connections ..............................................................................25
  Drain connection .................................................................................27
  Steam connection ...............................................................................28
  Connection of external liquid supplies ................................................29
  Functions for I/O-cards .......................................................................32
  Machines with type 3 I/O ....................................................................39
  Electrical installation ............................................................................40
  How to convert heating elements from 3AC to 1AC ...........................48
Function checks .......................................................................................55

The manufacturer reserves the right to make changes to design and  

com ponent specifications.

Summary of Contents for W4105H

Page 1: ...02183 W4180N S 00650 107384 W4250N S 00725 105494 W4330N S 00795 102510 Installation manual Washer extractors W465H W475H N S W485N S W4105H N S W4130H N S W4180H N S W4240H W4250N S W4300H W4330N S Type W3 Compass Control From machine No 438 9037 21 EN ...

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Page 3: ...n an excisting floor or foundation 20 Installation on vinyl floor coverings 21 Installation ships oil rigs etc 22 Welding a foundation 23 Installing the machine 24 Water connections 25 Drain connection 27 Steam connection 28 Connection of external liquid supplies 29 Functions for I O cards 32 Machines with type 3 I O 39 Electrical installation 40 How to convert heating elements from 3AC to 1AC 48 ...

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Page 5: ...son in charge as soon as possible This is important both for your safety and that of others The machine is not intended to be used by people including minors with reduced physical or mental capacity or lack of experience and knowledge Such people must be instructed in the use of the machine by a person who has responsibility for their safety Minors must be supervised to ensure that they do not pla...

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Page 7: ...000 50 1000 20 20 20 20 30 60 60 50 75 50 75 50 75 75 75 75 75 170 170 170 170 170 170 170 DN15 DN15 DN15 DN15 DN15 DN15 DN15 1 2 1 2 1 2 1 2 1 2 1 2 1 2 300 600 300 600 300 600 300 600 300 600 300 600 300 600 50 800 50 800 50 800 50 800 50 800 50 800 50 800 Innerdrum volume litres diameter mm Drum speed wash extraction rpm Heating electricity kW steam hot water G factor Weight net kg Sound pressu...

Page 8: ... 200 600 200 600 200 600 200 600 200 600 200 600 50 1000 50 1000 50 1000 50 1000 50 1000 50 1000 50 1000 20 20 20 20 30 60 60 75 75 75 75 75 75 75 170 170 170 170 170 170 170 DN15 DN15 DN15 DN15 DN15 DN15 DN15 1 2 1 2 1 2 1 2 1 2 1 2 1 2 300 600 300 600 300 600 300 600 300 600 300 600 300 600 50 800 50 800 50 800 50 800 50 800 50 800 50 800 Innerdrum volume litres diameter mm Drum speed wash extra...

Page 9: ...0 1290 315 1205 370 410 100 335 485 W4240H 1020 915 1445 500 955 1155 100 1360 215 1320 300 1240 350 360 100 360 510 W4300H 1020 1060 1445 500 1135 1155 100 1360 215 1320 300 380 100 360 330 A 8 9 10 C D 5281 B B E 6 5282 B W465H W475H W4105H W4130H A 9 10 8 D C 5377 A 5379 A B E 6 G S L M I 5 1 F 6 P R K H 5378 A 7 3 2 2 W4180H W4240H W4300H Rear side 1 Electrical connection 2 Cold water 3 Hot wa...

Page 10: ... 325 295 100 225 W4250N S 830 955 1410 470 990 1120 45 1330 160 1290 245 1125 325 325 100 265 W4330N S 910 1040 1445 500 1075 1155 45 1365 160 1325 245 1155 280 325 100 210 8 7 C D A 10 5281 B E 5 5282 N G I F L R P H M K 5 4 1 3 2 6 5283 9 W475N S W4130N S M P F K I L G R H O N 4 1 5 3 2 9 6 5459 W4180N S W4330N S Rear side 1 Electrical connection 2 Cold water 3 Hot water 4 Steam connection 5 Dra...

Page 11: ...dynamic force Hz Max floor load at extraction kN Technical data W475N S W485N S W4105N S W4130N S W4180N S W4250N S W4330N S Frequency of the dynamic force Hz 9 3 9 3 13 8 8 7 12 9 8 7 12 9 8 3 12 3 7 9 11 7 7 5 11 2 Max floor load at extraction 1 6 2 8 1 7 3 1 2 1 3 6 2 3 4 1 2 9 4 7 3 7 5 3 4 5 5 8 kN 1 6 2 3 1 7 2 6 2 1 3 0 2 3 3 7 2 9 4 6 3 7 5 8 4 5 6 8 ...

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Page 13: ...he machine is lifted off the pallet Make sure that the machine does not come down on the floor with either of the rear corners first The side panel of the machine can be damaged Mount the feet Place the machine on its final position Level the machine with the feet of the machine The machine also comes with transport safety devices four plate angles between the support and the drum In order to remo...

Page 14: ...e the bolts between the machine and pallet Mount front and rear panel Mount the feet NOTE Regarding W4300H note the positioning of the two front feet Place the machine on its final position Level the machine with the feet of the machine The machine also comes with transport safety devices two plate angles between the support and the drum In order to remove the safety devices Remove the two side pa...

Page 15: ...r drain or open drain In order to make installation and servicing the ma chine easier the following clearances are recommended At least 500 mm between the machine and the wall behind and min 50 mm on both sides of the machine whether installed next to the wall or other machines ...

Page 16: ... in the bottom frame Place the machine over the two drilled holes Check that the machine is placed in level Adjust with the feet It is of utmost importance that the machine is placed in level from side to side as well as front to rear If the machine is not pro perly leveled it may result in out of balance without a real out of balance in the drum Insert the expansion bolts supplied in the holes dr...

Page 17: ...are installed on a foundation Floor In this type of machine the drum is attached di rectly to the frame As a result the floor under the machine must be stable enough to absorb the dy namic forces generated during spin cycles For that reason the mounting bolts must be cast into the floor material itself When fixing the machine to an existing cement floor it must be and at least 100 mm thick The flo...

Page 18: ...epth of ap prox 75 mm and check that the sides of the hole are tapered outward so that the longest side at the bottom measures 120 mm more than at the top Make the mould for the plinth Moisten the hole well and apply cement to the sides and bottom 4 bolts must be set into the concrete of the machine base The bolts need to project 40 mm out of the base Pour the con crete into the prepared base moul...

Page 19: ...4130S 785 720 575 495 120 760 595 10 80 W4180S 875 750 635 570 120 855 655 10 85 W4250S 950 830 715 635 125 955 735 10 85 W4330S 1035 910 790 695 135 1050 810 10 95 0948 A 12 Models S and W4330N In these models two expander bolts must also be fitted to the front sec tion of the machine Drill two holes 1 ø10 mm and 40 mm deep After the machine has been placed over the other four bolts place the two...

Page 20: ...chemical ampule in the hole Rotate the bolt into the hole so that the glass ampule is broken and its contents mixed Rotate the bolt to correct depth NOTE Do not rotate the bolt against the con crete bottom Check that the chemicals have filled the hole completely Remove the drilling machine with the moun ting tool Hold the bolt with one hand Let the bolt harden before the machine is mounted Time fo...

Page 21: ...ation kit Apply sealant to the hole cut in the vinyl floor covering Insert the washer Use sealant to seal around the washer between the vinyl and the washer Put the machine into place Check that the machine is level If it is not use spacers where required between floor and machine If chemical anchors are used do not use the nut and washer supplied with them Fix the machine in place using the washe...

Page 22: ...s type of machine the drum is attached di rectly to the frame As a result the deck under the machine must be stable enough to absorb the dy namic forces generated during spin cycles The combination deck and foundation must be able to withstand the loads in dicated in the table Some marine installations have very thin decks Special attention to be ta ken Reinforcing deck plus increased size of foun...

Page 23: ...60 695 135 810 50 10 95 30 755 105 5837 1 L profile dim R W475N S W4130N S 80x80x8 W4180N S W4330N S 100x100x10 Washer welded 66x40x4 Machine frame Bolt M16x45 Washer 44 16 5x6 Washer 72x72x8 Welded 24 A M16 E F K L I D H G C N M B M10 FRONT Not N model 24 Welding a foundation A welded foundation shall be made where concrete foundation can not be made In order to make installation and servicing th...

Page 24: ...ne can be damaged Al ways lift the ma ch ine by the chassis never by the door or door handle Check that the machine is level and steady in all four corners mounting points Adjust the level by using stain less or galvanized steel washers be tween the machine and the floor The wash ers must be of a size to cover the support sur face Fit the washers and self locking nuts supplied with the machine and...

Page 25: ...ction options which will depend on the water types to be connected to the machine Check the machine plates too All water connectors must be connected up otherwise the wash pro gram will not function correctly Hoses are to be of an approved type and grade and comply with IEC 61770 Machines shall be connected with new water hoses Re used water hoses must not be used The water pressure data is as fol...

Page 26: ...3 2 1 W465H W475H N S W485N S W465H W475H N S W485N S W4105H N S W4130H N S W4180H N S W4240H W4250N S W4300H W4330N S Water type Water connection 1 2 3 cold cold cold and hot cold hot cold and hot cold hot cold hot For detergent container 28 29 30 ...

Page 27: ...pe or rubber hose to the machine s drain pipe ensuring a downward flow from the machine Avoid sharp bends which may prevent proper draining The drainage pipe should be located over a floor drain drainage channel or the like so that the distance between the outlet and the drain is at least 25 mm 1 ...

Page 28: ...00 kPa 8 kp cm2 rec pressure 600 kPa 6 kp cm2 Remove top cover A Remove casing B Mount the articulated nipple to the steam valve Mount the steam valve on the machine Mount nipple strainer and elbow Note the direction of the strainer Mount steam hose to the elbow Check that there are no sharp angles or bends on the connected steam hose Mount the hose with wires between steam valve and machine Conne...

Page 29: ... signal cable to B and the power supply to A Machines without connectors Connect the external pump equipment for liquid washing detergent to the I O board which is located to the right of the incoming power supply The I O card has edge connectors for connec ting external pumps Edge connectors on the I O board can be loosened for connecting cables 37 38 1 N 2 L 4 Ground 1 N 2 Program run 3 Signal 1...

Page 30: ...gent signal 5 The programs on the machine can be found on the machine s data plate 39 M Mop F Farm R Restaurant 39 6634 6635 40 3M14 3F01 3R01 3F02 Other programs Signal 1 Prewash Prewash Prewash Prewash Signal 2 Mainwash Mainwash Mainwash Mainwash Mainwash Signal 3 Softener Softener Softener Softener Softener Signal 4 Mop last rinse Desinfection Pr 1 last rinse Mainwash Signal 5 Bleach Bleach Ble...

Page 31: ...pen contact Connect the liquid dosing hoses to any of the connections marked A Open the liquid connections by drilling ø 6 mm alt ø 17 mm where hoses shall be connected 42 43 Connection 8 may be connected if the washing program is to pause e g while washing detergent is being dosed The figure shows an example of engaging a 24V pause signal The washing program will pause for as long as the pause si...

Page 32: ...ectrical schematic can have one of the following 22A 22B 22C 22D 22E 22F or 22G 6606 22A The signal received from external slot meters must be a pulse In order to count down prices the signal initiating the programming procedure must be active high ...

Page 33: ...ne Door lock activates on positive flank and program starts on negative flank of start pulse The start pulse can be either 230V or 24V In order to receive a feedback signal once the machine has started 230V or 24V must be connected to connection 19 The feedback signal on connection 18 remains active high during the entire wash program ...

Page 34: ... once permission has been granted to start the machine The signal must remain active high until the machine starts A feedback signal will be present on connection 18 and remain active high whilst the machine door is closed but the wash program has not started The feedback signal is powered by 230V or 24V from connection 19 ...

Page 35: ...n activated high signal on connection 5 Price red the price of the wash program can be reduced This function has a number of uses including providing reductions during a specific period of the day Whilst the signal remains active high the price of the wash program is reduced by the percentage entered in the price programming menu ...

Page 36: ...stallation 22E 6315 Heating pause By connecting a signal to connection 6 you can pause opera tion of the machine whilst it heats up The machine will pause for as long as the pause signal remains active high ...

Page 37: ... sign 2 Liquid det sign 3 Liquid det sign 4 Liquid det sign 5 Program run NC Program run NO 2 2 F Com 24V Start permitted Central payment Plexa Compact Status machine M1 M1 S1 S1 Com Com Input 1 Input 2 Input 3 Input 4 Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 NC Output 6 NO 6944 The central payment or booking system shall transmit an active high signal to the washing machine once perm...

Page 38: ...38 Installation 22G 6637 Gas heating unit must be connected to connections 17 18 and 19 A ...

Page 39: ...price of the wash program can be reduced This function has a number of uses including providing reductions during a specific period of the day Whilst the signal remains activated high the price of the wash program is reduced by the percentage entered in the price pro gramming menu 6636 Installation ...

Page 40: ...chosen and that the dimensioning is correct for maximum reliability connect only one machine per earth leakage circuit breaker it is important that the earth wire is properlyconnected includingtotheearth leakage circuit breaker In instances where the machine is not equipped with an omni polar switch one must be installed beforehand Mount a multi pole switch prior to the machine to facilitate insta...

Page 41: ...ect the earth neutral and phase wires as shown in example 3AC and 3N AC in the figure When the installation is completed check that the drum is empty that the machine operates by turning on the mains switch starting the machine and using RAPID ADVANCE to reach the spin cycle see operations manual ...

Page 42: ...3 2 10 220 240 V 3 AC 7 3 20 240 V 1 AC 5 4 25 230 240 V 3 AC 4 4 16 230 240 V 3 AC 5 8 16 380 415 V 3 3N AC 3 2 10 400 415 V 3 3N AC 4 4 10 380 400 415 V 3 3N AC 5 8 10 380 415 V 3 3N AC 7 3 16 440 480 V 3 AC 7 9 16 380 415 220 240 V 3 3N AC 7 3 16 20 415 240 V 3N 3 1 AC 7 9 5 4 16 25 Heating Voltage Total Fuse alternative alternative kW A No heating or Steam heating El heating ...

Page 43: ...240 V 1 AC 7 4 35 220 240 V 3 AC 3 2 10 230 240 V 3 AC 4 4 16 220 240 V 3 AC 5 4 16 220 230 V 3 AC 7 0 20 220 240 V 3 AC 7 4 25 380 415 V 3 3N AC 3 2 10 400 415 V 3 3N AC 4 4 10 380 415 V 3 3N AC 5 4 10 380 415 V 3 3N AC 7 4 16 440 480 V 3 AC 7 9 16 380 415 220 240 V 3 3N AC 7 4 16 25 415 240 V 3 3N 1 AC 7 9 5 4 16 25 Heating Voltage Total Fuse alternative alternative kW A No heating or Steam heat...

Page 44: ...7 4 25 208 240 V 3 AC 9 2 35 220 240 V 3 AC 9 7 35 380 415 V 3 3N AC 3 2 10 380 415 V 3 3N AC 7 4 16 380 415 V 3 3N AC 9 7 16 440 480 V 3 AC 7 9 16 440 480 V 3 AC 10 5 16 380 415 220 240 V 3 3N AC 7 4 16 25 380 415 220 240 V 3 3N AC 9 7 16 35 415 240 V 3 3N AC 7 9 5 5 16 25 415 240 V 3 3N AC 10 5 5 7 16 35 Heating Voltage Total Fuse alternative alternative kW A No heating or Steam heating El heati...

Page 45: ... 9 5 35 220 240 V 1 AC 12 5 63 208 240 V 3 AC 11 8 35 220 240 V 3 AC 12 5 35 380 415 V 3N 3 AC 12 5 20 415 V 3N AC 12 5 25 440 480 V 3 AC 13 5 20 380 415 220 240 V 3N 3 12 5 20 35 Heating Voltage Total Fuse alternative alternative kW A No heating or Steam heating El heating ...

Page 46: ...80 V 3 AC 2 6 10 200 V 3 AC 15 5 50 240 V 1 AC 14 3 63 220 230 V 3 AC 13 3 50 240 V 3 AC 14 3 50 208 240 V 3 AC 18 3 63 240 V 3 AC 20 9 63 380 400 V 3N 3 AC 13 3 35 380 400 V 3N 3 AC 19 4 35 415 V 3 3N AC 14 3 35 415 V 3N AC 20 9 35 440 V 3 AC 22 1 35 480 V 3 AC 23 9 35 380 400 220 230 V 3N 3 19 4 35 63 415 240 V 3N 3 20 9 35 63 415 240 V 3N 3 1 20 9 14 3 35 63 Heating Voltage Total Fuse alternati...

Page 47: ...0 V 3 AC 14 3 50 240 V 3 AC 20 9 63 380 400 V 3N AC 13 3 35 380 400 V 3 3N AC 19 4 35 415 V 3N AC 14 3 35 415 V 3N AC 20 9 35 440 V 3 AC 22 2 35 480 V 3 AC 24 35 380 400 220 230 V 3N 3 AC 19 4 35 63 415 240 V 3N 3 20 9 35 63 415 240 V 3N 1 20 9 14 3 35 63 Heating Voltage Total Fuse alternative alternative kW A No heating or Steam heating El heating ...

Page 48: ...ements have coloured insulators on the tips ine is red the other is white Connect cable 356 from heating relay K21 connection 1 on the white connection on E1 Connect cable 358 from heating relay K21 connec tion 3 on the white connection on E3 Check that all your terminals and wires are secure then test the machi ne on a short wash 60 C to ensure that it does heat up Fasten isolator cover front pan...

Page 49: ...AC 5 6 20 220 240 3 AC 3 2 10 230 240 V 3 AC 4 4 16 220 240 V 3 AC 5 4 16 220 230 V 3 AC 7 3 20 220 240 V 3 AC 7 3 25 380 415 V 3 3N AC 3 2 10 400 415 V 3 3N AC 4 1 10 380 415 V 3 3N AC 5 4 10 380 415 V 3 3N AC 7 4 16 440 480 V 3 AC 7 9 16 380 415 220 240 V 3 3N AC 7 3 16 25 Heating Voltage Total Fuse alternative alternative kW A No heating or Steam heating El heating ...

Page 50: ...8 240 V 3 AC 9 2 35 220 240 V 3 AC 3 2 10 220 240 V 3 AC 7 4 25 220 240 V 3 AC 9 6 35 380 415 V 3 3N AC 3 2 10 380 415 V 3 3N AC 7 4 16 380 415 V 3 3N AC 9 6 16 440 480 V 3 AC 8 16 440 480 V 3 AC 10 5 16 380 415 220 240 V 3 3N AC 7 4 16 25 380 415 220 240 V 3 3N AC 9 6 16 35 Heating Voltage Total Fuse alternative alternative kW A No heating or Steam heating El heating ...

Page 51: ... 240 V 3 AC 9 3 35 220 240 V 3 AC 3 3 16 220 240 V 3 AC 7 5 25 220 240 V 3 AC 9 7 35 230 240 V 3 AC 5 4 16 380 415 V 3 3N AC 3 3 10 380 415 V 3 3N AC 5 4 10 380 415 V 3 3N AC 7 5 16 380 415 V 3 3N AC 9 7 20 440 480 V 3 AC 8 16 440 480 V 3 AC 10 6 16 380 415 220 240 V 3 3N AC 7 5 16 25 380 415 220 240 V 3 3N AC 9 7 20 35 Heating Voltage Total Fuse alternative alternative kW A No heating or Steam he...

Page 52: ...50S N 208 240 V 1 AC 1 2 10 200 V 3 AC 1 2 10 200 V 3 AC 13 6 50 220 240 V 3 AC 12 1 63 220 240 V 3 AC 17 6 50 380 415 3N AC 12 1 35 440 480 V 3 AC 19 1 35 380 415 220 240 V 3 3N AC 12 1 35 63 380 415 220 240 V 3 3N AC 17 6 35 50 Heating Voltage Total Fuse alternative alternative kW A No heating or Steam heating El heating Heating Voltage Total Fuse alternative alternative kW A No heating or Steam...

Page 53: ...40 V 3 AC 21 2 63 380 400 V 3N AC 13 6 35 380 400 V 3 3N AC 19 7 35 415 V 3N AC 14 5 35 415 V 3 3N AC 21 2 35 440 V 3 AC 22 4 35 480 V 3 AC 24 2 35 380 400 220 230 V 3N 3 AC 19 7 63 415 240 V 3N 3 AC 21 2 35 63 380 400 220 230 V 3N 3 AC 13 6 35 50 415 240 V 3N 3 AC 14 5 35 50 Heating Voltage Total Fuse alternative alternative kW A No heating or Steam heating El heating ...

Page 54: ......

Page 55: ...o the machine Put detergent into compartment 2 Main wash Select a 60 program with the control knob 1 Press the knob Check that the drum rotates normally and that there are no unusual noises that there are no leaks in water supply drain connections that water passes through the detergent compartment and fabric conditioner compart ment that the door cannot be opened during a pro gram 1 2 ...

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Page 60: ...Electrolux Laundry Systems Sweden AB 341 80 Ljungby Sweden www electrolux com laundrysystems Share more of our thinking at www electrolux com ...

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