background image

11. MAINTENANCE

AIR FILTERS: Periodically remove the return air filters
located above the removable panels in the air box. Wash
filters with soap and warm water, let dry and then reinstall
(FIG. 9.C)

NOTE: Never run the air conditioner without return air

filters in place. This may plug the unit evaporator coil with
dirt and may substantially affect the performance of the
unit.

FROST FORMATION on Cooling Unit: Under certain

conditions, frost may form on the evaporator coil. If this
should occur, inspect the filter and clean if dirty. Make sure
air louvers are not obstructed. Air conditioners have a
greater tendency to frost when the outside temperature is

relatively low. This may be prevented by adjusting the

thermostat control knob to a warmer setting (counterclock-
wise). Should frosting continue, operate on low, med., or
high FAN setting until the cooling coil is free of frost.

12. SERVICE - Unit Does Not Operate

If your unit fails to operate or operates improperly, check

the following before calling your service center.

D.

A.

B.

C.

If the van is connected to a motor generator, check to

be sure the motor generator is running and producing
power.

E.

In the air conditioner air box, check to be sure the air

conditioner conduit is plugged into the selector switch

box. (FIG. 8.E)

After the above checks, call your local service center
for further help. This unit must be serviced by qualified
service personnel only.

If the van is connected to a power supply by a land line,

check to be sure the line is sized properly to run your

air 

conditioner load and that it is plugged into the power

supply.

When calling for service, always give the air conditioner

Model Number, Product Number, and Serial Number. This
information can be found on the unit rating plate located on

the air conditioner base pan. To locate these, remove the

return air grill from the air box and look up through the roof

Check your fuse or circuit breaker. opening in the ceiling. (FIG. 2 and 9.A)

13

Summary of Contents for CAL136.206

Page 1: ...DEATH ACHTUNG WICHTIGE HINWEISE DIE SIGH IM BESITZ DES WOHNWAGENINHABERS BEFINDEN MiiSSEN BITTE SORGFliLTlG DURCHLESEN DER SERVICE AN DIESER EINHEIT MUSS VON EINEM HIERZU BEFUGTEN SERVICE TECHNIKER AUSGEFijHRT WERDEN EINE ABliNDERUNG DES GERiiTS KANN AUSSERORDENTLICH GEFUHRLICH SEIN UND ZU ERNSTHAFTEN VERLETZUNGEN ODER SOGAR ZUM TODE FijHREN ATTENTION LE CONTENU DE CETTE NOTICE EST TRkS IMPORTANT ...

Page 2: ...DS 1 Installation opening Cut through roof and ceiling 2 Additional wiring 220 240V 50 Hz 10 Amp 3 Power must be above 209 V and frequency must be 50 Hz at all times 204 V WRONG WIRING VOLT LOSSES WRONG FREQUENCY LOW GENERATOR OUTPUT ALTITUDE 2 ...

Page 3: ...NS FOR SAFE INSTALLATION A Read these installation and operating instructions thoroughly and carefully before attempting installation of Air Conditioner IMPROPER INSTALLATION MAY DAMAGE EQUIP MENT COULD ENDANGER LIFE CAUSE SERIOUS INJURY AND OR PROPERTY DAMAGE B C D E 3 The Manufacturer will not be liable for any damages or injury due to failure to follow these installation and operating instructi...

Page 4: ... 4 ROOF PREPARATIONS is parked on a level surface otherwise a sideways pitch or forward backward pitch up to 10 degrees can be tolerated but a backward pitch can NEVER be accepted FIG 3 C 1 Disconnect all power supplies to the van insure the generator if present is shut off and disconnect the positive battery terminal from the battery before per forming any cutting on the van FAILURE TO FOLLOW THI...

Page 5: ... 1 REMOVE SCREWS 3 Carefully cut a matching hole through the ceiling of the van FIG 4 B 3 f Seam 3 SCRAPE PUTTY AIR BOX PERIMETER FIG 4 B 3 tr I I I I 5 1 0 m m B 1 2 SEAL HOLES SEAMS L j t _ _ _ It J 283mm 283mm Other Cutting new or modifying existing openings This opening should be located between roof struc tural members 4 Seal holes and seams FIG 4 A Mark the 355 x 355 mm opening on the roof w...

Page 6: ... attachment to the air conditioner If vent fan was removed the existing wire may be utilized provided it is of proper size and properly fused JUNC BOX JUNCTI BOX EXCESS WIRE FOR HOOK UP 4 Framing is required around the roof opening to insure adequate support provide a smooth surface for seal ing and prevent hot or cold air from being drawn into the opening This framing should be wood strips 380 x ...

Page 7: ...oner will not seal properly if damaged or torn by sliding FIG 5 B 2 FIG 5 B 1 LIFT AND PLACE CENTER ON OPENING FIG 5 B 2 DON T SLIDE 6 UPPER DISCHARGE AIR DUCT INSTALLATION FIG 6 The upper discharge air duct is shipped inside the lower discharge air duct attached to the ceiling template A B Remove the upper duct from the ceiling template duct and install it over the blower discharge opening FIG 6 ...

Page 8: ... hand until mounting bolts are finger tight FIG 7 E Evenly torque the three mounting bolts to 4 5 to 5 NM to secure the air conditioner to the roof and insure a good water seal The rubber gasket FIG 7 A B C should compress to roughly 1 2 of its original 25 mm thickness If the distance is 25 to 50 mm remove the perfo rated tabs on the upper discharge air duct and tabs on the lower discharge air duc...

Page 9: ...se the electric supply line of part 4C3 to power an electrical outlet installed according to applicable laws at the end of the roof opening furthest from the junction box CAUTION DO NOT plug the molded cord in until you have completely installed the air conditioner and are ready for an operational check Section 10 Route the molded plug set from the electric outlet into the junction box insuring no...

Page 10: ...n The thermostat controls the unit compressor ON and OFF cycle in the cooling mode and the electric heater ON and OFF cycle in the heating mode C D E F Install the four screws through legs in air box into the prepunched holes in the ceiling template NOTE There are three optional mounting holes for which no screws are provided FIG 9 C Install the return air grills and filters by simply pushing them...

Page 11: ... to maintain your desired temperature level as set at the thermostat NOTE The air conditioner blower runs continuously to circulate the air and maintain an even temperature in the van It does not come on and off with the compressor C FAN OPERATION When you wish to circulate the air inside your van without heating orcooling select one of the three fan speeds 1 2 or 3 The fan will run continu ously ...

Page 12: ...t does not come on and off with the heater E POSITION To shut the air conditioner OFF place the selector switch in the OFF position 0 F OFF HEAT Co kkNG FAN OFF OFF FIG 10 E When the air conditioner is turned on and the thermo stat calls for cooling the fan and compressor start at the same time After shutting the air conditioner down manually by either the selector switch or the thermo stat always...

Page 13: ...st 12 SERVICE Unit Does Not Operate If your unit fails to operate or operates improperly check the following before calling your service center D A B C If the van is connected to a motor generator check to be sure the motor generator is running and producing power E In the air conditioner air box check to be sure the air conditioner conduit is plugged into the selector switch box FIG 8 E After the...

Page 14: ...RGE AIR RATING PLATE SERIAL NO NEOPRENE RUBBER GASKET UPPER DISCHARGE AIR DUCT ROOF LINE ROOF REINFORCEMENT MEMBER POWER SUPPLY LINE 25 X 380mm FRAMING LOWER DISCHARGE AIR DUCT Attached to ceiling template UNIT MOUNTING BOLTS 150MM CEILING TEMPLATE JUNCTION BOX MOUNTING LEGS MOUNTING LEGS AIR BOX 14 ...

Page 15: ...OMPRESSOR I I A0 I 1 T STAT I 1 HEs PACKAGE 1 FACTORY WIRING F I E L D W I R I N G LINE SPLICE l TERMINAL4 1 IS USED FOR WIRE CONNECTION ONLY AND NOT A rM lONAL PART OF THE START I I I COMPRESSOR START relay 220 240 V 50 Hz I ...

Reviews: