Electrolux 30" GAS FREESTANDING RANGES Service Update Manual Download | Manualshive

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ELECTROLUX HOME PRODUCTS NORTH AMERICA

SERVICE UPDATE MANUAL

FOR 30” GAS

FREESTANDING RANGES

! ATTENTION !

This service manual is intended for use by persons having electrical and mechanical training
and a level of knowledge of these subjects generally considered acceptable in the appliance
repair trade. Electrolux Home Products cannot be responsible, nor assume any liability, for
injury or damage of any kind arising from the use of this manual.

P/N 316439221

June 2005

Publication # 5995440277

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Summary of Contents for 30" GAS FREESTANDING RANGES

Page 1: ...y persons having electrical and mechanical training and a level of knowledge of these subjects generally considered acceptable in the appliance repair trade Electrolux Home Products cannot be responsible nor assume any liability for injury or damage of any kind arising from the use of this manual P N 316439221 June 2005 Publication 5995440277 ...

Page 2: ...ning Maintenance 18 Before You Call For Service 18 GASRANGECOOKTOP STYLES 19 20 COOKTOP SERVICING 21 22 Removing And Replacing Cooktop 21 Manifold Panel and Burner Box 22 Replacing Orifice Holders 23 Surface Burner Valves 23 REMOVING DOOR LATCH HOOK ASSEMBLY 23 REPLACING OVEN DOOR LIGHT SWITCH 24 SERVICING OVEN BURNERS AND COMPONENTS 24 26 Convection Fan Blade Cover 24 Removing Oven Bottom 24 Serv...

Page 3: ...as current carrying conductors It is EXTREMELY important that the service technician reestablish all safety grounds prior to completion of service Failure to do so will create a hazard 6 Prior to returning the product to service ensure that All electrical connections are correct and secure All electrical leads are properly dressed and secured away from sharp edges high temperature components and m...

Page 4: ...g in circuit tester or volt meter Make sure that the outlet is properly polarized and grounded There are many good plug in circuit polarity testers available that will perform this test quickly and easily When testing with a volt meter remember that the narrow slot in the wall outlet is the L1 or voltage side of the circuit and the wide slot is the neutral The round or D shaped hole is the ground ...

Page 5: ...easurements from 0 to 2 meg ohms This usually requires a meter that utilizes a 9 volt battery Either digital or analog meters are acceptable however most technicians find analog meters easier to use Clamp on amp meter Should be capable of measuring from 0 to 60 amps Temperature Meter Should be high quality with thermocouple or electronic K type test probe Capable of temperature readings up to 1000...

Page 6: ...Bisque on Bisque B Black C Stainless Steel Black ECN Lot Identifier Required when or dering parts Year of Introduction J 2000 A K 2001 B 2002 C 2003 D 2004 E 2005 F 2006 Feature Level Low 0 1 2 Mid 3 4 5 6 High 7 8 9 Oven Type 0 1 2 3 Manual Clean Porcelain 4 Continuous Clean 5 Self Clean 6 Self Clean 7 Self Clean SpeedBake 8 Self Clean Convection 9 Self Clean Feature Model Numbering System for Fr...

Page 7: ...ectric Range at Clean Temperature RANGE TECHNICAL DATA Quick Reference Sheet The following chart can be used to test the resistance of the oven temperature sensor probe For accuracy in testing use a high quality thermometer or temperature meter to determine actual oven temperature before reading the resistance of the probe RTD SCALE TEMPERATURE F RESISTANCE Ω 32 1 9 1000 4 0 75 2 5 1091 5 3 250 4 ...

Page 8: ... not change the self cleaning temperature Oven Temperature Calibration GAS RANGE COMPONENT RESISTANCE CHART NOTE RESISTANCE MEASURMENTS ARE APPROXIMATE VARIATIONS DUE TO TEMPERATURE CHANGES AND OTHER FACTORS ARE NORMAL COMPONENT VOLTAGE RATING WATTAGE RESISTANCE Ω OHMS WARMER DRAWER ELEMENT 108 232 700 20 5 Ω WARMER DRAWER ELEMENT 108 232 450 32 Ω CONVECTION ELEMENT 108 232 350 40 Ω CONVECTION FAN...

Page 9: ... P12 ribbon connector tail If fault re turns replace EOC first action Touch Panel second action F20 F26 Communication failure between EOC and ESEC system Communication failure with mini oven control 1 Test harness connections P4 EOC P11 Surface element control board 2 If harness checks O K failure can be caused by faulty UIB surface element control board or EOC Check harness and connectors from th...

Page 10: ... following the recommended procedures found in the Instal lation Instructions for the range It is unacceptable to continue with the gas service installa tion if the deformation to the gas lines is as shown in Fig 2 As an additional precaution perform the following instruc tions to avoid deformation of the gas lines and gas regulator mounting bracket 1 Stabilize the left side of the gas regulator w...

Page 11: ...w all instructions provided with this conversion kit If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any ...

Page 12: ...orproperburnercombustion Never leave children alone or unattended in the area where an appliance is in use As children grow teachthemtheproper safeuseofallappliances Neverleave the oven door open when the range is unattended Stepping leaning or sitting on the doors ordrawersofthisrangecanresultinseriousinjuriesand can also cause damage to the range Do not store items of interest to children in the...

Page 13: ...r installation in wood or cement fastened to either the floor or wall When installed to the wall make sure that screws completely penetrate dry wall and are secured in wood or metal When fastening to the floor or wall be sure that screws do not penetrate electrical wiring or plumbing A LocatetheBracketUsingtheTemplate Bracketmay belocatedoneithertheleftorrightsideoftherange Use the information bel...

Page 14: ...back side of the range some models Caremustbetakenduringinstallationofrangenottoobstruct the flow of combustion and ventilation air For proper operation the maximum inlet pressure to the regulator should be no more than 14 inches of water column pressure The inlet pressure to the regulator must be at least 1 inch greater than regulator manifold pressure Examples If regulator is set for natural gas...

Page 15: ...cified range manifold pressure The gas supply pressure should never be over 14 water column WhenproperlyadjustedforNaturalGasthemanifold pressure is 4 For LP Propane Gas the manifold pressure is 10 5 Read electrical connection details below and connect electricity to range Before servicing disconnect electrical supply at circuit breaker fuse or power cord Electric Requirements A dedicated properly...

Page 16: ...nected to electric power a To check for proper lighting push in and turn a surface burner knob counterclockwise to the LITE position You will hear the igniter sparking See Fig 3 b The surface burner should light when gas is available to the top burner Purge air from supply lines by leaving knob in the LITE position until burner ignites Each burner should light within four 4 seconds in normal opera...

Page 17: ...seconds the oven burner should ignite Check for proper flame and allow the burner to cycle once Reset controls to off c If your model is equipped with a waist high broiler set oven to BROIL See Use Care Guide for operating instructions d Within 60 seconds the broil burner should ignite Check for proper flame Reset controls to off 10 Air Shutter Oven Burner The approximate flame length of the oven ...

Page 18: ...mber or letter from the identification plate on your range Your identification plate also tells you the rating of the burners the type of fuel and the pressure the range was adjusted for when it left the factory Before You Call for Service Readthe BeforeYouCall andoperatinginstructionsections in your Use Care Guide It may save you time and expense The list includes common occurrences that are not ...

Page 19: ...Page 19 P N 316439221 GAS RANGE COOKTOP STYLES ...

Page 20: ...Page 20 P N 316439221 GAS RANGE COOKTOP STYLES ...

Page 21: ...ps are released the front edge of the cooktop can be lifted Make sure edge of the cooktop can be lifted Make sure that the orifice assembly does not bind in the that the orifice assembly does not bind in the cooktop when raising the top to remove it from cooktop when raising the top to remove it from the range Photo 3 the range Photo 3 Lift the front of the cooktop and pull forward to Lift the fro...

Page 22: ...hat secure the back edge of the burner box to the rear main panel and lift the burner box off the range Next remove the three hex head screws securing the top of the manifold panel and remove the panel Mounting Screws Remove Screws With the manifold panel removed the surface burner ignitor switches and harness are accessible The wire harness and switches are replaced as a complete assembly To remo...

Page 23: ...e the orifice holder assembly disconnect the compression nut that secures the gas line the compression nut that secures the gas line to the burner valve The orifice assembly should to the burner valve The orifice assembly should now be completely free from the range now be completely free from the range BEFORE ATTEMPTING TO REMOVE THE ORIFICE HOLDER BEFORE ATTEMPTING TO REMOVE THE ORIFICE HOLDER A...

Page 24: ...ttom and interior oven lights are accessible for service from the front of the range Lift the rear of the oven bottom up approximately 3 inches and slide the panel toward the rear of the range to disengage the front edge from the slot in the front frame Lift the front edge of the panel above the edge of the front frame and remove the oven bottom panel Replacing Oven Door Light Switch To access the...

Page 25: ...g Warmer Element Harness plug Power Cord Harness Plug When replacing the bake burner ignitor it is necessary to remove the burner assembly When reinstalling the burner assembly make sure to properly position the base of the burner tube over the orifice spud on the oven gas safety valve Remove the two screws securing the front of the bake burner baffle to the range chassis Lift the front edge of th...

Page 26: ...l ignitor you must first discon nect the ignitor harness plug located behind the lower rear cover on the back of the range Ignitor Harness Plug Rear Of Range Ignitor Cover Plate Screw Ignitor Mounting Screws After disconnecting the ignitor harness plug remove the ignitor cover plate screw and remove the cover plate Remove the two ignitor mounting screws and pull the ignitor harness through the cut...

Page 27: ...ig 3 is not significantly brighter than the one in Fig 2 but the amp draw created 2 9 amps should be sufficient to open the safety valve if the gas supply and pressure are correct Fig 2 Fig 3 If the oven ignitor provides the proper amp draw through the safety valve circuit and the gas sup ply and pressure have been verified to be correct but the safety valve still will not open then the fault is w...

Page 28: ...al away from the hole in the base Fig 4 This allows gas to flow through the hole through the orifice hood and into the oven burner tube The valve will remain open as long as the ignitor maintains sufficient amp draw to keep the bimetal in the warped condition Fig 3 The safety valve can not be serviced or repaired If found to be faulty it must be replaced The heat strip circuit can be tested with a...

Page 29: ... also passes through the hole in the LP pin The gas flows through the hole in the orifice hood which meters the gas flow rate for proper operation on Natural Gas See the cutaway drawing D1 When the orifice hood is screwed down against the LP pin it forms a seal preventing gas from bypassing the LP pin Gas must flow through the smaller opening in the LP pin which meters the gas flow rate for proper...

Page 30: ...ttage and bring the drawer up to minimum operating temperature more rapidly Once the low limit thermostat opens the circuit from H2 through the diode provides the neutral circuit to the element Warmer Drawer Theory of Operation The purpose of the Warmer Drawer is to keep hot cooked foods at serving temperature Always start with hot food It is not recommended to heat cold food in the Warmer Drawer ...

Page 31: ...assembly Troubleshooting Warmer Drawer Operation CAUTION ALWAYS DISCONNECT OR TURN OFF THE POWER SUPPLY TO RANGE BEFORE REMOVING THE WARMER DRAWER To service the warmer drawer body drawer guides or the element assembly first remove the warmer drawer per the instructions on page 7 With the warmer drawer removed the wire harness plug connector for the warmer element can be disconnected Follow the in...

Page 32: ... el ement assembly can be pulled forward to remove from the range See photo at right Pull Forward With the element and base pan assembly re moved the element and thermostat are accessible for servicing To dismount the element from the pan remove the screws and clips that secure it to the pan Also remove the screw that secures the thermostat mounting bracket Mounting Screws and Clips Warmer Drawer ...

Page 33: ... oven door handle 2 Holding the oven door at the same angle as the removal position seat the hook of the hinge arm over the roller pins located on each side of the oven door frame 3 Fully open the oven door horizontal with floor 4 Push the door hinge locks up towards and into the oven frame on both left and right oven door hinges to the locked position 5 Close the oven door CAUTION The door is hea...

Page 34: ...uld hang off the edge of the bench or table 2 Remove the bottom screws that secure the in ner liner to the outer door panel Fig 1 Bottom Screws FIG 1 3 Remove the two handle mounting screws and remove the door handle Fig 4 FIG 2 Handle Mounting Screws 4 Carefully separate the inner door panel and hinge assembly from the outer panel Place the assembly with the hinge side hanging slightly off the wo...

Page 35: ...described in previous sec tions of this manual Remove hinge receptacle 1 Remove the two self tapping screws that secure the receptacle to the oven chassis frame Fig 3 The receptacle may fall into the body side leg channel but it can be easily retrieved Fig 3 Mounting Screws Install new receptacle 1 The new receptacle will have a black colored roller pin Make sure to install the receptacle with the...

Page 36: ...g the body side panel requires the re moval of screws along the top and rear flanges and removing the two screws securing the front leg leveler to the chassis When replacing the body side panels depending on the model there may be two hidden fasteners that must be addressed The first is a screw on the inside flange of the body side just behind the face of the chassis as shown in the photo to the r...

Page 37: ...th the wire terminal inside the harness plug By testing from the EOC harness plug the component part as well as the wire harness are tested at the same time If the component circuit test fails at the EOC harness then a test of the component part itself is needed to verify that the component is faulty The wiring diagram below from model GLGF386D shows all of the component circuits controlled by the...

Page 38: ...D BAKE SWITCH MOMENTARY CONTACT 14 15 BL BL L1 POWER SUPPLY TO EOC 4 BK Circuit will show continuity even if only one bulb is good Check inoperative bulb s individually COMPONENT TEST POINT MATRIX GLGF386D GAS RANGE COMPONENT RESISTANCE CHART NOTE RESISTANCE MEASURMENTS ARE APPROXIMATE VARIATIONS DUE TO TEMPERATURE CHANGES AND OTHER FACTORS ARE NORMAL COMPONENT VOLTAGE RATING WATTAGE RESISTANCE Ω ...

Page 39: ...ur energy saving shut off with override for continuous operation Selectable Fº or Cº temperature readout Individual Keypad for Control Lockout disables oven and locks door Oven Light Switch in control User Adjustable Oven Temperature Offset ES 200 Control Features Full slew up down control Digital Time and Temperature Display Electronic Clock and Countdown Timer 12 Hour Dual Radiant Baking electri...

Page 40: ...tween 400 F 550 F 3 Pre programmed clean cycles 2 hour Speed clean 3 hour Clean 4 hour Maxx clean 12 hour energy saving shut off with override for continuous operation Selectable Fº or Cº temperature readout Control Lockout disables oven and locks door Oven Light Switch on control User Adjustable Oven Temperature Offset Sales Demo Mode A sales demo SD mode is available in the ES510 control that al...

Page 41: ...en an check it for resistance If the resistance of the sensor is the same as reading at the plug the sensor is defective Replace the sensor and test operation STEP 2 If the resistance of the sensor reads between 900 1200 the wiring between the control and the sensor is defective Repair or replace wiring and test operation STEP 3 If the meter reads between 900 Ohms 1200 Ohms check the resistance be...

Page 42: ...t re turns replace EOC first action Touch Panel second action F20 F26 Communication failure between EOC and ESEC system Communication failure with mini oven control 1 Test harness connections P4 EOC P11 Surface element control board 2 If harness checks O K failure can be caused by faulty UIB surface element control board or EOC Check harness and connectors from the EOC to mini oven control board C...

Page 43: ...Page 43 P N 316439221 NOTES ...

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