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Electrolux Professional WB6-20, Installation Manual

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Electrolux Professional WB6-20 Installation Manual Download Page 20

20

Installation manual

7.2

Weight

Weight in kg/lb (m crate)*

Washer extractor type WB6–20 single door

675/1488

Washer extractor type WB6–20

700/1543

Washer extractor type WB6–27 single door

715/1576

Washer extractor type WB6–27

740/1631

Washer extractor type WB6–35 single door

775/1708

Washer extractor type WB6–35

800/1764

* Precise weight depends on accessories fitted.

Summary of Contents for WB6-20

Page 1: ...Installation manual Washer extractors WB6 20 WB6 27 WB6 35 Original instructions 05201148 EN ...

Page 2: ......

Page 3: ...tras 34 16 2 Drain connection at the back of the machine 35 16 3 Drain connection at the left of the machine 36 16 4 Drain connection at the right of the machine 37 17 Electricity power supply 37 18 Liquid detergents connection 40 18 1 Connection scheme of liquid detergents 40 18 2 Electrical liquid detergents connection 41 19 Steam connection 43 20 Indirect steam heating 45 21 Compressed air conn...

Page 4: ... boiler connection 63 23 Air vent connection 64 24 Feeder cable sections 64 25 Function checks 67 26 Conversion of measurement units 69 27 Disposal information 70 27 1 Disposal of appliance at end of life 70 27 2 Disposal of packing 70 The manufacturer reserves the right to make changes to design and component specifications ...

Page 5: ...nsory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety and understand the hazards involved Do not modify this appliance Only authorized spare parts shall be used It is forbidden to wash textiles soaked with solvents In order to prevent damage to the electronics ...

Page 6: ...CAUTION The machine can work without the protective casing when the electric supply is not cut off Interlock the main isolating switch with a padlock Close the steam or gas inlet valves CAUTION With AIDO Automatic Inner Door Opening option Take care of the disc of the opening system on your side Risk of cutting with the edge of the disc Take care also of the locking system on your side risk of cut...

Page 7: ... of drum doors and tank doors during oil dehydration This is particularly important for your safety and that of others The consequence is an immediate cancellation of the warranty THINK OF THE ENVIRONMENT The use and handling of chemical products such as detergent chlorine acids desca ling agents etc may create hazards for health and environment the following precau tions should be taken Do not br...

Page 8: ...8 Installation manual 1 1 Symbols Caution Caution presence of dangerous current Caution hot surface Read the instructions before using the machine Warning do not operate with casing removed ...

Page 9: ...loves Glasses Ear protectors Mask Safety helmet Transport X O Handling X O Unpacking X O Installation X O Normal use X X X X Adjustments O X Routine cleaning O X X O Extraordinary cleaning O X X O Maintenance O X O Dismantling O X O Scrapping O X O Legend X PPE required O PPE available or to be used if necessary Normal use Safety footwear must be defined for a use on a wet floor And use glasses an...

Page 10: ...pening if trolley height 850mm WARNING Risk of the upper door being raised quickly on loading WARNING After the installation Send back the commissionning form signed document to Elec troluxprofessional to validate the warrantly of the product 2 Environmental information Concerned by providing the end user with useful and necessary environmental information we wish to precise ...

Page 11: ...ycling or any other action aiming at producing reusable materials or energy or provide them contractually to a certified intermediate authorised to transport trade or broke waste Therefore this forbid land filling raw waste open air burning or incineration without energy collection Packaging of our machines are according with the french legislation related to environment requirements For additiona...

Page 12: ...the fifth harmonic An additional 2 of the total r m s voltage between live conductors for the sum of the sixth through to the 30th harmonic is permissible Voltage unbalance Neither the voltage of the negative sequence component nor the voltage of the zero sequence component in three phase supplies shall exceed 2 of the positive sequence component Voltage interruption Supply interrupted or at zero ...

Page 13: ...been produced finish by 17 Product N Product number of your product Date The date of the end of manufacture of your product Capacity for washer product the maximum loaded weight of linen for your product in kg i e 20 kg for WB6 20 Some technical data depending of the heating of your product see list below Some technical data depending of the voltage ordered the voltage looks like that 380 415V 3 5...

Page 14: ...14 Installation manual Electrical heating P Max maximum power installed of your product Power of the motorization in kW and its isolation class F Heating power in W ...

Page 15: ... kW and its isolation class F Heating power in W Gas approval number depending on your machine except ETL product begin by1312 Right side Qn Hi heating power of your product Installed gas type its pressure its injector diameter and its consumption 3 Other gas type compatible with their pressure their injectors diameter ...

Page 16: ...de P Max maximum power installed of your product Power of the motorization in kW and its isolation class F Heating power in W Right side P Maxi kPa maximum pressure For additional information do not hesitate to consult with our quality department ...

Page 17: ...s respect items 2 3 and 4 carefully before doing any repair or maintenance work on the machine Put the main switch to Off and lock the handle with a padlock in one of the three holes provided for this purpose Close the stop valves for the other supplies steam gas thermal fluid com pressed air to stop and lock their handle with a padlock Open the fixed protectors casings doors with the key provided...

Page 18: ... a fork lift truck Warning You should never handle the machine in its longitudinal side any other than shown on the drawing below with a fork lift truck Important risk of parts deterioration for those fixed under the machine This can be carried out from the front or back at the centre of the machine 6 2 Lifting with handlings straps Lifting in that case can only be done with handling straps minimu...

Page 19: ...king dimensions in mm in Size A Size B Size C Washer extractor type WB6 20 single door 1065 41 92 1390 54 72 1830 72 04 Washer extractor type WB6 20 1065 41 92 1390 54 72 1830 72 04 Washer extractor type WB6 27 single door 1220 48 03 1390 54 72 1830 72 04 Washer extractor type WB6 27 1220 48 03 1390 54 72 1830 72 04 Washer extractor type WB6 35 single door 1440 56 69 1390 54 72 1830 72 04 Washer e...

Page 20: ... WB6 20 single door 675 1488 Washer extractor type WB6 20 700 1543 Washer extractor type WB6 27 single door 715 1576 Washer extractor type WB6 27 740 1631 Washer extractor type WB6 35 single door 775 1708 Washer extractor type WB6 35 800 1764 Precise weight depends on accessories fitted ...

Page 21: ...ions Water Units WB6 20 WB6 27 WB6 35 Water valves connection mm BSP DN20 3 4 DN20 3 4 DN20 3 4 Capacity at 250 kPa l min 70 70 70 Functioning limits for water valve kPa 50 300 50 300 50 300 Water consumption for a wash program1 l 213 308 426 Drain Units WB6 20 WB6 27 WB6 35 Drain connection outer mm 75 75 75 Double drain connection option outer mm 75 75 75 Maximum drain flow rate l min 240 240 24...

Page 22: ...ing mm BSP DN15 1 2 DN15 1 2 DN15 1 2 Maximum supply pressure kPa 600 600 600 Installed calorific power kcal 34400 34400 34400 Average calorific consumption kcal h 10500 11500 12500 Inner volume thermic fluid l 1 8 2 29 2 65 Gas Units WB6 20 WB6 27 WB6 35 Gas connection mm BSP DN20 3 4 DN20 3 4 DN20 3 4 Combustion products evacuation mm 125 125 125 Electricity Units WB6 20 WB6 27 WB6 35 Supply vol...

Page 23: ...zed cycle gas heating kWh 0 5 0 57 0 65 Electric consumption for a standardized cycle electric heating kWh 11 3 12 7 18 6 Electric consumption for a standardized cycle steam heating or thermic fluid kWh 0 4 0 45 0 5 Floor load Units WB6 20 WB6 27 WB6 35 Frequency of the dynamic force Hz 15 2 15 2 15 2 Max transmitted floor load daN 820 878 1012 Max pressure transmitted to floor kPa 8 82 7 98 7 55 ...

Page 24: ... 35 A B C D E F G H I J K L M N O P Q R S T U V W X 1270 1040 1620 830 125 90 1435 275 375 475 210 150 80 780 550 170 75 880 410 270 1440 60 730 175 Front view Left view 1 Control panel 10 Double drain connection option 2 Loading door 11 Air vent connection 3 Unloading door 12 Electrical connection 4 Detergent container 13 Main switch 5 Cold hard water inlet 14 Electric cable 6 Hot water inlet 15 ...

Page 25: ...Installation manual 25 Back view Right view Drain connection Top view ...

Page 26: ...essories delivered with each machine 1 instruction handbook converter handbook 3 keys for casings 1 opening inner drum lever 2 or 3 stainless steel flexible pipes 3 4 2 or 3 fibre seals 2 or 3 waters filters 3 4 2 or 3 male nipples 3 4 1 connection bellow 60 1 collar 1 hose 75 mm 1 collar for drain 1 connection nozzle 4 fixing dowels 4 bolsters see explanation for the setting 2 Accessories deliver...

Page 27: ...620 63 78 30 1 18 WB6 27 1050 41 34 1620 63 78 30 1 18 WB6 35 1270 67 72 1620 63 78 30 1 18 Minimum 70 mm 2 76 maximum 100 mm 4 d2026 The barrier partition 3 shall be built after the installation of the machine Mount the rubber seal 2 in the aluminium extruded section 1 Fasten the aluminium extruded section 1 with screws in the barrier partition 3 If machines are to be installed in an existing wal...

Page 28: ...in the technical characteristics Adjustment of the machine by addition of level plate should be avoided Control the horizontal level using a water level placed on the machine s sole Place the washer extractor so that it is easy for the user and the service technician to do their work Leave at least 1 m 40 according to the recommendation in standard EN 60204 between the machine a wall or any other ...

Page 29: ...machine on a perfectly even surface and horizontal Control this using a water level see drawing Each point must be level A B C WB6 20 568 mm 600 mm 826 mm WB6 27 723 mm 600 mm 939 mm WB6 35 944 mm 600 mm 1118 mm WB6 20 single door 568 mm 600 mm 826 mm WB6 27 single door 723 mm 600 mm 939 mm WB6 35 single door 944 mm 600 mm 1118 mm Mark out the drill holes for the securing dowels and drill them so ...

Page 30: ... placed at its right place before anything you have to remove all the transport locks as de scribed below 14 1 Remove of transport locks of casing Remove the front and rear casings fixed with red transport fixations Keep the transport locks fitted with their screws and bolts to be able to assemble them again in case you would need to lift the machine 14 2 Remove of transport locks fitted Important...

Page 31: ...Installation manual 31 Important Never handling the machine without the transportation bridles ...

Page 32: ...t must have a mesh size of 0 3 mm Any malfunction of water solenoid or water pneumatic valves due to a absence or a poor maintenance of the filters will not be taken under warranty The following values apply to water pressure Water supply pressure 50 kPa 7 25 psi mini Water supply pressure 300 kPa 43 5 psi maxi The hoses should be flushed through before being connected to the machine The hereunder...

Page 33: ...e water general network in accordance with local codes and regulations Adapt and connect the machine s exhaust sleeve to the waste waters collector rubber bend and connection nozzle are supplied in the machine with collars Drawing of drain connection to waste waters collector 1 Connect the hose B to the connect nozzle C 2 Seal and fix the nozzle C using 2 screws 3 Them connect the hose B to the dr...

Page 34: ... Right drain connection kit Back drain connection kit Simple drain Double drain Simple drain Double drain Simple drain Double drain WB6 20 single door 55015682 55015684 55015682 55015684 55014557 55014558 WB6 27 single door 55015682 55015684 55015682 55015684 55014557 55014558 WB6 35 single door 55015683 55015685 55015683 55015685 55014557 55014558 WB6 20 55015682 55015684 55015682 55015684 WB6 27...

Page 35: ...m the washer for easy access to the drain valve Adapt and connect the various hoses and their collars to the washer as show in the drawing above Replace the casings after taking care to remove the pre cut of the rear casing to allow the pass of the rubber hose Back view WB6 20 X 360 mm WB6 27 X 440 mm WB6 35 X 550 mm ...

Page 36: ...ove the casings from the washer for easy access to the drain valve Adapt and connect the various hoses and their collars to the washer as show in the drawing above Replace the casings after taking care to remove the pre cut of the left casing to allow the pass of the rubber hose Left view ...

Page 37: ...he washer as show in the drawing above Replace the casings after taking care to remove the pre cut of the right casing to allow the pass of the rubber hose Right view 17Electricity power supply Prior to use the washer extractor should be plugged into a correctly earthed power socket complying with the standards in force Caution The electrical installation of the machine must be undertaken by quali...

Page 38: ... accordance with standard NFC 15100 must be used for our washing machines To avoid these untimely activations you ought to use differential protecting systems with residual current only having a high level of reinforced immunity as regards leakage transient current Pass the power supply cable of the machine through the stuffing box on the top of the machine d2031 For each machine install a fixed m...

Page 39: ... Electric 380 415 V 3 E 50 60 Hz 15 kW 21 6 A 4 x 6 mm 3 x 32 A Steam 380 415 V 3 E 50 60 Hz 6 kW 8 7 A 4 x 2 5 mm 3 x 16 A WB6 27 Gas 380 415 V 3 E 50 60 Hz 6 5 kW 9 4 A 4 x 2 5 mm 3 x 16 A Electric 380 415 V 3 E 50 60 Hz 19 5 kW 28 2 A 4 x 6 mm 3 x 40 A Steam 380 415 V 3 E 50 60 Hz 6 2 kW 9 A 4 x 2 5 mm 3 x 16 A WB6 35 Gas 380 415 V 3 E 50 60 Hz 6 7 kW 9 7 A 4 x 2 5 mm 3 x 16 A Electric 380 415 ...

Page 40: ...of the drum or by bleach we advise you to forecast a device to drain every night the distribution pipes of the liquid detergents Caution The running of detergents must be independent from the running of the machine The control information of detergents must imperatively be relayed It is imperative to use armoured wires for every connection in the electrical box 18 1 Connection scheme of liquid det...

Page 41: ...etention tank d2032 18 2 Electrical liquid detergents connection Electrical installation must be carried out by an authorized personnel The A8 output relay card allows to connect from 1 to 16 electrovalves of liquid detergents The card is situated in the electric box Carry the connection cables by the partition crossing and the cable through of the machine To connect the wires on the J802 terminal...

Page 42: ...ntion Connection on the A8 output relay card C Common of signals 1 Signal 1 2 Signal 2 3 Signal 3 4 Signal 4 5 Signal 5 6 Signal 6 7 Signal 7 8 Signal 8 9 Signal 9 10 Signal 10 11 Signal 11 12 Signal 12 13 Signal 13 14 Signal 14 controlled by water level 15 Signal 15 controlled by water level 16 Signal 16 reserved Supply voltage 250 V maximum Maximum intensity 6 A ...

Page 43: ...maxi 600 kPa 6 kg cm 87psi Connection size DN 20 BSP Assemble the set U P M V G F Y between the machine and steam piping S Steam inlet Y Manual stop wheel valve DN 20 BSP provided by customer F Steam filter DN 20 BSP provided G Nipple DN 20 BSP provided by customer V Steam electrovalve DN 20 BSP provided P Steam special flexible pipe DN 20 BSP provided M Insulating provided U Pipe union DN 20 BSP ...

Page 44: ...on on the top of the machine see example sketch A Washer extractor S Steam inlet Y Manual stop wheel valve DN 25 1 BSP provided by customer P Steam filter DN 25 1 BSP provided F Steam special flexible pipe DN 25 1 BSP provided length 70 cm U Pipe union DN 25 male female 1 BSP provided ...

Page 45: ...nnection The customer must install a steam trap with float closed with an incondensables drainage device a by pass a non return valve and a manual closing valve lockable in off position do not use a 1 4 turn valve Connection size DN 15 BSP Connect the steam installation on the top of the machine see example sketch A Washer extractor B Line trap provided by customer C Return of condensates D Manual...

Page 46: ...cles larger than 5 µm The filter present on our machines has a filtration of 5µm It should not contain more than 1 5 g of water m3 It should not contain more than 30 mg of oil condensate m3 The manual stopping valve lockable in closed position provided by customer should be installed on the machine s compressed air supply The supply pipe should accept a pressure of at least 1 Mpa 10 bar Connection...

Page 47: ...Installation manual 47 No Barrier washer Barrier washer ...

Page 48: ...on the two sides Caution The machine should be installed in conformity with the regulations and standards enforced and situated in a cor rectly ventilated room Important Any repairing or maintenance operation should be carried out by a specialist 22 1 Gas heating A Evacuation of burn gas Ø 125 mm B Exchanger output Ø 36 40 mm C Exchanger input Ø 36 40 mm D Gas connection DN 20 mm 3 4 BSP E Regulat...

Page 49: ...Installation manual 49 Front view Side view Top view Gas exchanger with draught accelerator ...

Page 50: ... WB6 27 WB6 35 H Input machine exchanger higher plug on the outer drum I Output machine exchanger lower plug on the outer drum J Hole for electric cable to gas exchanger Output on the right side of the washer Output on the left side of the washer ...

Page 51: ...t G Filter H Input machine exchanger higher plug on the outer drum I Output machine exchanger lower plug on the outer drum Important The gas exchanger pump must always be connected to the lower plug on the outer drum Layout of the gas exchanger on the right side of the washer recommended You can rotate it by 90 R1 ...

Page 52: ... can rotate it by 90 R1 22 2 Electrical connection of the gas heat exchanger to the washing machine Electrical connections must be entrusted to a qualified electrician Insert the 2 power cables of the heat exchanger in the hole in the support A and fit the duct end piece B with its locknut ...

Page 53: ...r 22 3 1 Fresh air inlet To allow the gas exchanger to work at its best it is important that the laundry air inlet passes through an opening from the outside The fresh air arrival must be equivalent to the volume of evacuated air In order to prevent drafts in the room the best solution is to place the air inlet behind the machine It is essential that the rooms should be ventilated The free section...

Page 54: ...1 sq ft and a lower one of 14 dm2 1 5 sq ft in your laundry For gas heating the required combustion fresh air supply should be not less than 2 m3 h 1 17 cfm per kW either 80 m3 h 47 cfm minimum These conditions are absolutely essential for the correct working of the machine Note If the flow is insufficient due to an excessive pressure loss a safety pressure switch will automatically switch the hea...

Page 55: ...djustments for the machine must be done by qualified personnel only Note The customer must install a filter and a manual stop valve on the supply side of the machine if NATURAL GAS is used For BUTANE 28 30 mbar or PROPANE 37 or 50 mbar the customer must install a filter a manual closing valve and a pressure reducer Check that the diameter of injectors is adequate for the kind of gas of your instal...

Page 56: ... to butane or propane Change the 3 injectors with joints see tables of correspondences Unscrews the fixing screws V and remove the adjusting head J as well as its cork T keep these parts in case a change would by necessary Replace it by the cork L and the plate P Screw the two screws and block 22 6 3 Changing a gas from one family to another from butane or propane to type H or L Change the 3 injec...

Page 57: ...ckwise to increase and counter clockwise to decrease gas pressure 6 Reset the pressure regulator cap close off the gas inlet remove the manometer tube and put the binding screw back in F 22 8 Legend of symbols used I machine working with only one gas family II machine working with two gas families 1 1st family caol gas or town gas for information not used here 2 2nd family natural gas 3 3th family...

Page 58: ...0 BG CH CY CZ ES EE GB GRHU HR IE LT PT PL RO SI TR II2H3P G20 G31 20 37 NL II2L3P G25 G31 25 50 CH ES SK LV II2H3P G20 G31 20 50 TABLE OF CORRESPONDENCES Washer Extractor WB6 20 Category index Type of gas Working supply pressure in mbar Hi in MJ m3 Ø of injec tors in mm Pressure at injectors in mm H2O Heat emission Qn in kW Hi Consump tion Mn in kg h Hi Consump tion Vn in m3 h 2E 2H 2ESI G20 20 3...

Page 59: ...njec tors in mm Pressure at injectors in mm H2O Heat emission Qn in kW Hi Consump tion Mn in kg h Hi Consump tion Vn in m3 h 2E 2H 2ESI G20 20 34 02 2 90 153 40 1 30 2L 2ESI G25 25 29 25 3 20 154 40 1 50 3P G31 37 46 34 1 85 regulator out of operation 40 0 95 3P G31 50 46 34 1 70 regulator out of operation 40 0 95 For Belgium no work is allowed between G20 and G25 normal cycle prewash 3 min at 35 ...

Page 60: ...t indicator Red indicator H7 light water fault in gas exchanger The yellow and red indicator remains on if a fault occurs when the gas burner ignites or if no water is detected inside the gas exchanger the gas heating does off and the machine stops functioning Verify the working of the gas exchanger If the fault remains consult your after sales service 22 10Electrical connection of gas exchanger t...

Page 61: ...Installation manual 61 Unroll it and fix it on the pipe as here under picture boiler air vent pipe Connect cable W5 to gas boiler on connector X W5 ...

Page 62: ...62 Installation manual ...

Page 63: ...on Heating signal Take cable W6 on the boiler and connect it to the connector X W6 fix in the electrical cabinet of the washer Gas boiler power supply Connect the power cable on breaker output Q2 L21 L22L23 Do not forget to also plug the ground cable ...

Page 64: ...of the different correction factors in respect of your plant refer to the tables below Table 1 in accordance with EN Standard 60204 1 Values given for Cable with copper conductors Cable with PVC insulation for other insulants see Table 3 Ambient temperature 40 C max for others see Table 2 Three phase cable under load without including starting currents BT C E cable layout Maximum Admissible Curren...

Page 65: ...on factor 30 C 1 15 35 C 1 08 40 C 1 00 45 C 0 91 50 C 0 82 55 C 0 71 60 C 0 58 Table 3 correction factors for different cable insulating materials Insulating material Max Working tempera ture range Correction factor PVC 70 C 158 F 1 00 Natural or Synthetic Rubber 760 C 140 F 0 92 Silicone Rubber 120 C 248 F 1 60 ...

Page 66: ...the different correction factors Other correction factors may also be applied consult the cable manufacturers Calculation Example The machine has a rated current of 60 A The ambient temperature is 45 C Table 2 gives a correction factor of 0 91 Rubber cable insulant Table 3 gives a correction factor of 0 92 The cable is fixed directly to the wall Column C with 2 cables side by side Table 4 gives a ...

Page 67: ...s manual opening Manual operation The procedure for operating the various machine functions manually is described in the chapter Machine operation under the heading Manual operation Switch on the machine s main switch and check the voltage on the three phases 3 x 400 volts Check the direction of rotation of the inner drum during spinning The inner drum should rotate as shown by the ar row on the d...

Page 68: ...ter Check that these water supplies are con nected as they should be Start the machine on wash action and check that the motor is revolving alternately in the both ways as normal for wash action Start heating by programming a final temperature Check that the steam valve opens or the heating element relay reacts as appropriate Check that the detergents container is working as they should Check the ...

Page 69: ...in gallon U S A 1 gal 3 785 33 dm or l 1 gal 231 cu in horse power 1 HP 0 745 7 kW 1 HP 1 013 9 ch inch 1 in 25 4 mm joule 1 J 0 000 277 8 Wh 1 J 0 238 92 cal kilogramme 1 kg 2 205 62 lb kg cm 1 kg cm 98 066 5 Pa 1 kg cm 0 980 665 bar 1 kg cm 10 000 mm H2O 1 kg cm 735 557 6 mm Hg pound 1 lb 453 592 37 g meter 1 m 1 093 61 yd 1 m 3 280 83 ft 1 m 39 37 in cubic meter 1 m 1 000 dm 1 m 35 214 7 cu ft ...

Page 70: ...cycled and that the refrigerator and heat pump components are special waste assimilable with urban waste The symbol on the product indicates that this product should not be treated as domestic waste but must be correctly disposed of in order to prevent any negative consequences for the environment and human health For further information on the recy cling of this product contact the local dealer o...

Page 71: ......

Page 72: ...Electrolux Professional AB 341 80 Ljungby Sweden www electroluxprofessional com ...

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