Electrolux Professional 506048 Page 1 Manual Download

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ENGL

ISH

SAFETY INSTRUCTIONS ................................................................................ Page

GENERAL INFORMATION .............................................................................. Page

Introduction ...................................................................................................................... Page

Definitions........................................................................................................................ Page

Typographical conventions .............................................................................................. Page

Machine and Manufacturer’s identification data............................................................... Page

Equipment identification .................................................................................................. Page

B5.1

How to identify the technical data........................................................................ Page

B5.2

How to interpret the factory description............................................................... Page

Copyright ......................................................................................................................... Page

Liability............................................................................................................................. Page

Personal protection equipment ........................................................................................ Page

Keeping the manual......................................................................................................... Page

B10

Users of the manual ........................................................................................................ Page

GENERAL DESCRIPTION OF MACHINE ....................................................... Page

General description ......................................................................................................... Page

TECHNICAL DATA ........................................................................................... Page

Main technical characteristics.......................................................................................... Page

Characteristics of power supply....................................................................................... Page

TRANSPORT, HANDLING AND STORAGE .................................................... Page

Introduction...................................................................................................................... Page

E1.1

Transport: Instructions for the carrier................................................................... Page

Handling .......................................................................................................................... Page

E2.1

Procedures for handling operations..................................................................... Page

E2.2

Translation ........................................................................................................... Page

E2.3

Placing the load ................................................................................................... Page

Storage ............................................................................................................................ Page

INSTALLATION AND ASSEMBLY ................................................................... Page

Customer responsibilities ................................................................................................ Page

Characteristics of the place of machine installation......................................................... Page

Machine space limits ....................................................................................................... Page

Positioning ....................................................................................................................... Page

Disposal of packing ......................................................................................................... Page

Plumbing connections ..................................................................................................... Page

F6.1

Plumbing circuits ................................................................................................. Page

F6.2

Installation diagrams............................................................................................ Page

Electrical connections...................................................................................................... Page

Energy control arrangement ............................................................................................ Page

HACCP arrangement....................................................................................................... Page

DESCRIPTION OF CONTROL PANEL ............................................................ Page

Basic controls .................................................................................................................. Page

STARTING ........................................................................................................ Page

INDEX

Summary of Contents for 506048

Page 1: ...10 D2 Characteristics of power supply Page 11 E TRANSPORT HANDLING AND STORAGE Page 12 E1 Introduction Page 12 E1 1 Transport Instructions for the carrier Page 12 E2 Handling Page 12 E2 1 Procedures for handling operations Page 12 E2 2 Translation Page 12 E2 3 Placing the load Page 12 E3 Storage Page 12 F INSTALLATION AND ASSEMBLY Page 13 F1 Customer responsibilities Page 13 F2 Characteristics of ...

Page 2: ...gns to be displayed on the machine or near the work area Page 26 I2 Decommissioning Page 26 I3 Instructions for use and maintenance Page 26 I4 Improper use Page 27 I5 Residual risks Page 27 J NORMAL MACHINE USE Page 28 J1 Correct use Page 28 J2 Characteristics of personnel enabled to operate on the machine Page 28 J3 First use Page 28 J4 Daily activation of machine Page 28 J5 Wash cycles Page 28 J...

Page 3: ...l Page 21 Figure 15 Tank filters Page 23 Figure 16 Wash and rinse arms Page 23 Figure 17 Automatic dispenser arrangement Page 24 Figure 18 Detergent dispenser terminal block Page 24 Figure 19 Rinse aid dispenser terminal block Page 24 Figure 20 Wash water pressure adjustment Page 29 Figure 21 Basket for pans Page 30 Figure 22 Tray rack Page 30 Figure 23 Release the door Page 30 Figure 24 Tank filt...

Page 4: ...it is immediately at hand for consultation in case of doubts or whenever required If after reading this manual there are still doubts regarding machine use do not hesitate to contact the Manufac turer or the authorized assistance centre to receive prompt and precise assistance for better operation and maxi mum efficiency of the machine During all phases of machine use always respect the current re...

Page 5: ... of a machine used specifically to provide protection by means of a physical barrier Safety device a device other than a guard that eliminates or reduces the risk it can be used alone or in combina tion with a guard Customer the person who purchased the machine and or who manages and uses it e g company entrepreneur firm Emergency stop device a group of components intended for the emergency stop f...

Page 6: ...t the factory description The factory description on the dataplate has the follow ing meaning some examples are given below WARNING Do not remove tamper with or make the machine marking illegible ELX Made in EU 2011 F Mod EPPWESG Comm Model EPPWESG PNC 9CGX 506048 00 Ser Nr 22406001 EL AC 400V 3N 50 Hz Max 20 kW Nominal 13 kW Electrolux Professional spa Viale Treviso 15 33170 Pordenone Italy 3 2 1...

Page 7: ...th current regulations in the country of use Electrolux Professional S p A declines any liability for possible inaccuracies contained in the manual if due to printing or translation errors Any supplements to the instruction manual the Cus tomer receives from the Manufacturer must be kept together with the manual of which they will form an integral part B8 Personal protection equipment Give below i...

Page 8: ...er supply Electric Electric Electric Steam Steam Electric Supply voltage V 400V 3N 1 400V 3N 400 V 3N 1 400V 3N 400V 3N 440V 3N convertible to V 230V 3 2 230V 3 230V 3 2 230V 3 230V 3 Frequency Hz 50 1 50 50 1 50 50 60 Max power input kW 13 20 13 20 17 26 9 5 5 13 20 Boiler heating elements kW 10 5 10 5 10 5 10 5 10 5 10 5 Tank heating elements kW 7 7 10 5 7 10 5 7 Steam consumption kg h 17 34 Max...

Page 9: ...breakers These must be fitted on an omnipolar disconnection system having a contact gap of at least 3 mm IMPORTANT For protection against indirect contacts depending on the type of supply provided for and con nection of earths to the equipotential protection circuit refer to point 6 3 3 of EN 60204 1 IEC 60204 1 with the use of protection devices that ensure automatic cut off of the supply in case...

Page 10: ... vertically in order to avoid impacts handle the machine keeping it at minimum height from the ground E2 2 Translation The operator must have a general view of the path to be followed stop the manoeuvre in case of hazardous situa tions E2 3 Placing the load Before placing the load make sure the path is free and that the floor is flat and can take the load E3 Storage The machine and or its parts mu...

Page 11: ... Water collection traps metal grates must be arranged in the floor at the machine discharges see pargraph F6 2 Installation diagrams possibly replaceable with a single water trap sized for a flow rate of at least 3 l s F3 Machine space limits A suitable space must be left around the machine for operations maintenance etc The passages enabling personnel to operate on the machine must be at least 50...

Page 12: ...tion diagrams given below Connect the appliance water supply pipe HWI see paragraph F6 2 Installation diagrams to the mains fitting a cut off cock X the filter provided Y and a pressure gauge Z between the appli ance and the mains Figure 10 Carefully seal all the components to prevent leaks in the pipes Figure 10 Feed pipe connection Check that the dynamic water supply pressure measured between th...

Page 13: ...mbing circuit diagram for ZPPWEL NPPWEL EPPWEL electric versions Plumbing circuit diagram for ZPPWSLG steam versions LEGEND HWI Hot water inlet M1 Wash pump M2 Wash pump M3 Rinse pump M4 Drain pump AG Air Gap E1 Filling solenoid valve E3 E4 Steam inlet solenoid valve SI Steam inlet SO Condensate discharge HWI D E1 E1 E3 SI SO D HWI 2 HWI E1 D M4 2 HWI E3 SI SO E1 E4 SI SO D M4 ...

Page 14: ...on and the work environment where it is installed In any case an air flow rate of between 1000 m3 h and 1500 m3 h is recommended Installation diagram for ZPPWES NPPWES EPPWES electric versions 83 738 79 87 702 414 220 986 900 1374 570 972 105 904 Max 800 1791 2020 87 145 220 900 876 284 194 385 151 200 55 440 190 Min 100 780 430 380 70 EI EI D EI EQ XD XR D HWI HWI EQ XD XR 59 220 LEGEND HWI Hot w...

Page 15: ... 900 1374 740 972 59 220 105 904 Max 800 1991 2351 87 145 220 900 876 284 194 385 151 200 55 440 190 Min 100 780 430 380 70 EI EI D EI EQ D HWI HWI EQ XD XR XD XR LEGEND HWI Hot water inlet D Drain outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergent XR Pipe inlet for rinse aid ...

Page 16: ...570 972 904 1791 2020 87 689 1460 203 1552 198 600 900 MIN 100 180 200 260 360 443 105 70 EI D EI EQ EI HWI EQ HWI Max 800 140 223 443 XD XR 60 223 440 70 XD XR LEGEND HWI Hot water inlet D Drain outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergent XR Pipe inlet for rinse aid ...

Page 17: ...2020 87 780 EI D EI HWI EQ SI SO XD XR 145 220 900 876 284 194 385 55 440 84 151 190 200 Min 100 430 430 100 380 70 EI EQ XD XR D HWI 59 220 SI SO LEGEND HWI Hot water inlet D Drain outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergent XR Pipe inlet for rinse aid SI Steam inlet SO Condensate discharge ...

Page 18: ...t earth clamp The appliance must also be included in a unipotential system the con nection being made through the screw EQ see pargraph F6 2 Installation diagrams marked with the symbol The unipotential wire must have a cross section of 10 mm2 Installation diagram for ZPPWSLG steam versions 83 738 79 87 689 220 986 900 1374 570 972 904 1791 2020 87 689 1460 203 1552 1130 198 600 900 MIN 100 180 20...

Page 19: ...er between terminals 5 and 6 Using a suitable power supply cable see technical data table connect the three phases to terminals 1 3 and 5 and the earth wire to the terminal F8 Energy control arrangement The machine is arranged for external control of energy consumption Figure 14 Energy control Connect the energy peak controller across terminals 11 and 12 Figure 14 Safety devices An automatic reset...

Page 20: ...s Wash cycle infinite This button is used to start a continuous wash that does not stop until the operator selects an automatic cycle This cycle is recommended for very dirty pots with dried residuals pots with particular shapes or for specific user needs Drain self cleaning cycle This button starts a drain self cleaning cycle When a cycle is selected the corresponding button is lit up Legend A On...

Page 21: ...f detergent When the appliance is filled with water for the first time in the day it dispenses about 46 g of detergent in 55 sec thereby providing a concentration of 2 g l Pump R dispenses about 4 g in 5 sec at each cycle Dispenser operating time may be changed following the instructions given in the next paragraph H4 Setting the dispensers Insert the hose provided in the kit into the detergent co...

Page 22: ...als 8 and 9 These connection points are live during filling of the tank and at the end of the rinse cycle for a set time see paragraph H4 Setting the dispensers Adding the detergent for models without auto matic dispenser Pour a non foaming detergent into the tank when the water has reached optimal washing temperature MANUAL ACTIVATION Whenever the detergent containers are replaced it may be neces...

Page 23: ...board are powered at the same time For connections see the wiring diagram Example Supposing that an external detergent dispenser has been connected with a tank concentration measuring sensor a standard setting could be as follows the dispenser is not activated during filling of the tank the dispenser is activated during wash pump operation and thanks to the concentration measured by the conduction...

Page 24: ...evices Any anomalous situations are signalled on the control panel display During maintenance several risks remain as these could not be eliminated and which must be neutralized through specific behaviour and precautions Do not carry out any control cleaning repair or main tenance operations on moving parts Workers must be informed of the prohibition by means of clearly visible signs To guarantee ...

Page 25: ... Sufficient spaces are provided for during the machine installation phases in order to limit these risks To preserve these conditions the corridors and areas around the machine must always be kept free of obstacles e g ladders tools contain ers boxes etc clean and dry well lit For the Customer s complete information the residual risks remaining on the machine are given below such actions are to be...

Page 26: ...n par H1 2 Check the positioning of tank components and F8 Energy control arrangement Open the water supply cocks Activate the main switch by turning it to position I Open the door and check that all the components are in their correct position Close the door Switch on the dishwasher by pressing the button A The button A lights up Table 2 Control panel indi cating that the dishwasher is powered an...

Page 27: ... button G see Table 2 Control panel and table of times Automatic cycle II recommended For normally dirty pans press button H see Table 2 Control panel and table of times Automatic cycle III For very dirty pans press button I see Table 2 Con trol panel and table of times Manual cycle IV For particularly dirty pans with dried food residue pans with a special shape or for other specific needs of the ...

Page 28: ...th the clean pots Release the door for access to the tank Figure 23 Lift the latch S and pull the door slightly outward Lift the latch T and pull the door slightly outward Remove the door by pulling it outward making sure it does not get stuck Figure 23 Release the door Gently lower the door Code Description Cause Solution A1 NO WATER Check that the cock is open Check that the water inlet filter i...

Page 29: ... panel Switch off at the mains Close the water supply cock Before operating the appliance again replace the components that have been removed Cleaning the nozzle jets Remove the upper and lower wash arms F and rinse arms I undoing the ring nut H Figure 26 Unscrew plugs L Figure 26 from the rinse jets IMPORTANT Descale the rinse jets I Figure 28 every month using vinegar or a descaling agent Remove...

Page 30: ...sly pressing the buttons as shown in the figure A buzzer indicates completion of drainage Clean the inside and outside of the machine as indicated in par J8 1 End of service and daily internal cleaning and J8 2 Exterior cleaning Spread a film of paraffin oil over the steel surfaces When using the machine again follow the indications in par J4 Daily activation of machine J10 Maintenance Inspection ...

Page 31: ...31 F 6 Check that the dishes are stacked correctly in the racks GLASSES AND DISHES ARE NOT DRIED PROPERLY 1 Check that there is rinse aid in the container and if nec essary top up 2 Check the set amount of rinse aid see setting the dispensers paragraph 3 Check that the water temperature is between 80 C and 90 C CONDENSATION ON GLASSES 1 Check that there is rinse aid in the container and if nec ess...

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