background image

ELECTRO FREEZE Model FM8

184979-17

     

  23

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11     Soft Serve Information

11.1    Overrun

11.2 Rerun

NOTE

: Rerun product is unable to

accept the same amount of air as fresh
product. As a result, the quality will be
affected and product may appear grainy
and icy.

For further information contact your
local Electro Freeze distributor or the
Service Department of H. C. Duke &
Son, Inc., phone (309) 755-4553.

If local health codes permit the use of
rerun make sure to follow these proce-
dures:

1.  Store rerun mix in a clean,

sanitized container.

2.  Store in a cooler with a tempera-

ture below 4.4

º

C.

3.  DO NOT prime the machine with

rerun. Always skim off and discard
foam. Then combine the rerun with
fresh mix in a ratio of 50/50 and add to
the hopper during operation.

4.  Once a week run the mix as low

as possible and discard after closing.
This will break the rerun cycle and
reduce the possibility of high bacteria
and coliform counts.

As mix is frozen in the freezing cylinder,
air is incorporated into the mix to in-
crease its volume, as well as enhance
the taste and texture of the finished
product. The increase in volume is called

overrun.

 Fifty percent overrun translates

to a volume increase of 50% — 30 liters
of liquid mix has become 

45

 liters of

finished product.

Controlled overrun is important to
maintain consistency in product quality.
Too much overrun (air) results in a light,
fluffy product lacking the cold refreshing
appeal of a quality product. Too little
overrun results in a wet, heavy product.

To correctly measure the overrun per-
form the following steps:

1.  Place an empty liter container on

the scale* and adjust your scale to zero.

2.  Remove container from scale and

fill the container with liquid mix to the
top. Weigh and record.

3. Replace liquid mix with frozen

product, being sure to leave no voids or
air spaces in the container.

4.  Strike off the excess product so it

is even with the top of the container and
measure the weigh.

5.  Use the following formula to figure

overrun percentage:

“Weight of liquid mix minus weight of
frozen product/divided by the frozen
weight.  Multiply by 100.”  See example.

Example:

Weight of ½ liter of liquid mix

= 510 g

Weight of ½ liter frozen product = 340 g

Difference

= 170 g

170g divided by 340 g

= .5

.5 x 100  =  50% overrun

*Your

 Electro Freeze 

Distributor can

provide a scale (P/N 158049) that is
graduated in overrun percentage.

Summary of Contents for FM8

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Page 2: ...Operator s Manual for the Electro Freeze Model FM8 Compact Series Soft Serve Freezer All contents Copyright 2005 H C Duke Son Inc 2116 Eighth Avenue East Moline Illinois 61244 i ...

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Page 53: ...9 Place an empty container under the dispensing head and drain the solution by opening the plungers to allow the cylinders and hoppers to empty Open and close each plunger at least 10 times during draining to sanitize the port areas of the dispense head 10 Turn both selector switches to the OFF position and make sure the sanitizing solution is completely drained from each side of the freezer See P...

Page 54: ... are ready to dispense the first serving When ready approximately 15 20 minutes OPEN the regulator to the medium or large opening NOTE In low volume situations use the small opening for best results 12 When dispensing product make sure that the mix feed regulator is open and the hopper is full of mix at all times If not the flow of mix will be restricted causing the product to freeze up This condi...

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