Electrex E 230, User Manual

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Screening and shielding
Selective screening and shielding of other cables and equipment in the surrounding area may alleviate
problems of interference. Screening of the entire welding installation may be considered for special
applications.
1.2 ELECTRICAL SECURITY
1.2.1 Connection to the network
Before connecting your equipment, you must check that:
- The meter, the safety device against over-currents, and the electrical installation are compatible with the
maximum power and the supply voltage of the welding power source (refer to the instructions plates).
- The connection, either single-phase, or three-phase with earth can be effected on a socket compatible with the
welding power source cable plug.
- If the cable is connected to a fixed post, the earth will never be cut by the safety device against electric
shocks.
- The ON/OFF switch located on the welding power source, is turned off.
1.2.1 Working area
The use of arc welding implies a strict respect of safety conditions with regard to electric currents. It is
necessary to check that no metal piece accessible by the operators and to their assistants can come into direct
contact with a phase conductor and the neutral of the network. In case of uncertainty, this metal part will be
connected to the earth with a conductor of at least equivalent section to the largest phase conductor.
Make sure that all metal pieces that the operator could touch with a non insulated part of his body (head, hands
without gloves on, naked arms, etc) is properly grounded with a conductor of at least equivalent section to the
biggest supply cable of the ground clamp or welding torch. If more than one metal ground are concerned, they
need to be all interlinked in one, which must be grounded in the same conditions.
Unless very special care have been taken, do not proceed to any arc welding or cutting in conductive
enclosures, whether it is a confined space or the welding machine has to be left outside. Be even more prudent
when welding in humid or not ventilated areas, and if the power source is placed inside (Decree dated
14.12.1988, Art. 4).
1.2.3 Risks of fire and explosion
Welding can originate risks of fire or explosion. You have to pay attention to fire safety regulation
- Remove flammable or explosive materials from welding area;
- Always have sufficient fire fighting equipment;
- Fire can break out from sparks even several hours after the welding work has been finished.
1.3 INDIVIDUAL PROTECTION
1.3.1 Risks of external injuries
Arc rays produce very bright ultra violet and infrared beams. They will damage eyes and burn skin if the
operator is not properly protected.
-The welder must be dressed and protected according to the constraints of his works impose to him.
-Operator must insulate himself from the work-pieces and the ground. Make sure that no metal piece,
especially those connected to the network, comes in electrical contact to the operator.
-The welder must always wear an individual insulating protection.
Protective equipments: gloves, aprons, safety shoes that offer the additional advantage to protect the operator
against burns caused by hot pieces, spatters, etc. Check the good state of this equipment and replace them
before you are not protected any more.
- It is absolutely necessary to protect eyes against arc rays.