ELDAN MPR200T Manual Download Page 55

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Summary of Contents for MPR200T

Page 1: ...ELDAN MULTI PURPOSE RASPER MPR200T Serial number 34222 Delivery date Customer...

Page 2: ...Manual for ELDAN MULTI PURPOSE RASPER MPR200T 1 1...

Page 3: ...ns of clearance needed for service and maintenance 19 5 5 Power and service details and requirements 19 5 6 Test before starting 19 5 7 Foundations 19 6 SETTING THE MPR200T 20 6 0 Introduction 21 6 1...

Page 4: ...l and dust outlet 51 7 5 Safety statement regarding emergency stops 52 8 MAINTENANCE 53 8 0 Introduction 54 8 1 Maintenance directions 56 8 2 Lubrication scheme summary 58 8 3 Adjustment of clutch 60...

Page 5: ...machine is effi cient but because we feel it is im portant for everybody that the machine is operated safely To reinforce this you will see in the text the symbol The section on safety explains what...

Page 6: ...rtain that no service repair or any other kind of work on the machine is being undertaken before start ing the machine The machine is to be adjusted according to the directions in the manual Check the...

Page 7: ...Working on the machine opening of inspection doors or removing protection screens and safety devices while the machine is operat ing is absolutely prohibited and highly dangerous When opening or clos...

Page 8: ...e of safety glasses is necessary be cause of the danger of splinters when the knives are exposed to strokes and bumps Oil leaks from hydraulic tubes or pipes may come with such force that the oil may...

Page 9: ...ELDAN Recycling A S Page 7 3 MACHINE INFORMATION 3 0 Equipment description of MPR200T 8 3 1 Input definition 8 3 2 Technical Specifications for MPR200T 9...

Page 10: ...in housing is construct ed with double skinned walls The wear plates are mounted on the inside of the inner skin and the main bearings are mounted on the outside of the outer skin In the case that mat...

Page 11: ...tting speed 3 82 m sec Knives 25 flying 26 static Motor 2x110 kW 734 rpm 50 Hz Belt drive 2x10 pcs SPC length 5600 mm Total weight Approx 24 000 kg Machine weight 11500 kg Weight of inlet hopper 2300...

Page 12: ...Figure 1 ELDAN Recycling A S Page 10...

Page 13: ...DAN Recycling A S Page 11 4 SAFETY EQUIPMENT 4 0 Introduction 12 4 1 Main switch 12 4 2 Emergency stops 12 4 3 Safety switch 12 4 4 Service switch 13 4 5 Fire equipment for MPR200T 14 4 6 Fire Hazard...

Page 14: ...yors is disconnected immediately 2 An emergency stop can only be reset deliberately This does not mean that the machine starts automatically but only that it is possible to start the machine again 4 3...

Page 15: ...opening of upper part with hopper as well as screen can only be operated with the service switch in zero position Once the upper part with hopper or screen is opened the hydraulic pump must be switch...

Page 16: ...he inlet hopper of the Rasper and be tween the sidewalls of the Rasper The water spraying system operates un der normal water pressure and the c onnection is placed on the side of the Rasper The water...

Page 17: ...your equipment is always in an optimal condition that you operate your equi pment according to the written or verbal in structions that you use skilled an experienced labour that your facilities are...

Page 18: ...5 1 Lifting points 17 5 2 Gravity and weight statement 18 5 3 Recommended floor fixing methods 18 5 4 Dimensions of clearance needed for service and maintenance 19 5 5 Power and service details and r...

Page 19: ...ting points The machine shall be lifted transported by means of a crane On the main machine there are mounted lifting hoo ks for this purpose Lifting hooks places are shown on the following drawing Fi...

Page 20: ...00 kg and the flywheel approx 2000 kg 5 3 Recommended floor fixing methods When fixing the machine it is essential that the base is flat and level If this is not possible it will be necessary to level...

Page 21: ...is rotating in the right direct ion A painted arrow on the fan cover indicates this If the motor rotates in the wrong direct ion an authorised electrician should alter the direction of rotation Rotat...

Page 22: ...change of knives 25 6 5 Exchange of the static knives 27 6 6 Exchange of the flying knives 30 6 7 Adjustment of the distance between static and flying knives 33 6 8 Dismounting and mounting of knife h...

Page 23: ...h must be disconnected and locked before any kind of maintenance service or repair is carried out By greasing and maintenance of the machine the machine should be brought to a complete stop and the ma...

Page 24: ...strokes and bumps Oil leaks from hydraulic tubes or pipes may come with such a force that the oil may penetrate the skin In such cases a doctor s help should be sought immediately in order to prevent...

Page 25: ...g the hopper to the pipe work Figure 5 Pos 1 2 Liberate the safety switch before opening the hopper and upper part 3 The 4 bolts placed at the top of the Rasper Figure 5 Pos 2 and 3 are loosened by me...

Page 26: ...e of the housing 6 3 Cleaning the Rasper and surrounding areas To enable the easy retrieval of was hers and small bolts and to ensure absolute cleanliness when refitting the blades we recommend that t...

Page 27: ...erations should be undertaken is shown The remainder of this section sets out the explanation as to how each operation should be undertaken The main switch must be turned off and locked SETTING PLAN K...

Page 28: ...nives 9 Clean all knife seats 10 Refit static and flying knives and set the knife clearance 11 Recheck all bolts 12 Close the upper part and lock the safety switch 13 Refit the screen in the screen ho...

Page 29: ...or hand protection by maintenance work etc The ma chine can be very hot after continuous operation When replacing the knives the use of safety glasses is necessary because of the danger of splinters w...

Page 30: ...taining bolts Figure 6 Pos 2 using a 14 mm Allen key socket and remove the knives Figure 6 Pos 3 4 Clean the knife holder and knife 5 Fit the knife in place and insert the bolts 6 Adjust knife and tig...

Page 31: ...tightened sufficiently to just hold the knife in place The adjusting bolts are pushed so far back that there is no risk of contact between the flying and static knives It is important that each bolt h...

Page 32: ...te stop When starting the machine check that no persons or foreign bodies are inside the rotor housing or on the inlet conveyor or any other kind of feeding device Use gloves for hand protection by ma...

Page 33: ...8 Pos 2 2 Tighten wedge jacking screws Figure 8 Pos 1 3 Remove the wedge Figure 8 Pos 5 4 Remove the flying knife Figure 8 Pos 3 5 Clean the knife location slot 6 Insert the new flying knife 7 Insert...

Page 34: ...the locking washers are also removed as a pair Figure 7 Remove the flying knife ad 2 The knife is best removed from the t op of the Rasper To keep the rotor in balance and thus keep it easy to turn t...

Page 35: ...e all the same size and their fixing is not adjus table all the adjustment is done by moving the static knife Figure 6 Pos 3 To set the clearance turn the rotor by hand until one of the flying knives...

Page 36: ...inuous operation When replacing the knives the use of safety glasses is necessary because of the danger of splinters when the knives are exposed to strokes and bumps It is important that all location...

Page 37: ...front and back of the knife wit h a soft faced hammer Once loose the wedge and knife holder can be lifted out Cleaning the knife location Before attempting to refit the knife holder it is essential th...

Page 38: ...er part of the rotor housing be fore closing the machine 1 Remove the lock pins 2 Turn on the hydraulic pump by tu rning the start stop button on the control panel 3 Close the hopper and the upper par...

Page 39: ...igure 11 Pos 2 using a 17 mm spanner and remove the front plate 3 The 4 eyebolts Figure 11 Pos 3 are loosened 4 Turn on the hydraulic motor by tu rning on the start st op button on the con trol panel...

Page 40: ...the hydraulic motor must be turned off again 7 The screen is a two piece screen whic h not are fixed in the screen holder See figure 13 8 The screens Figure 13 Pos 1 are removed 9 Dismount the wear p...

Page 41: ...Figure 13 ELDAN Recycling A S Page 39...

Page 42: ...een holder are removed before the screen plate is mounted 2 The two screen plates must be adj acent and placed in the middle of the central supports of the screen holder See Figure 14 3 If necessary m...

Page 43: ...ELDAN Recycling A S Page 41 8 Slide in the outlet hopper and refi t by inserting and tightening the 2 bolts using a 17 mm spanner 9 Lock the safety switch...

Page 44: ...accurate setting the following conditions should be met 1 The bolts must be untreated 2 The bolts must be greased with cu grease or similar Never dip the bolts in oil as this will create a risk that...

Page 45: ...or rect direction of rotation which is shown by an arrow on the belt guard Check the direction of rotation Start the motor for one brief second just enough to turn the motor This way it is possible to...

Page 46: ...Page 44 7 OPERATION 7 0 Introduction 45 7 1 Safety statements 45 7 2 Operational procedure 48 7 3 Useful information regarding the process 49 7 4 Steel and dust outlet 51 7 5 Safety statement regardin...

Page 47: ...tarting the machine check that no persons or foreign bodies are inside the rotor housing or on the inlet conveyor or any other kind of feeding device When opening closing the machine absolutely nobody...

Page 48: ...sconnect the main current by maintenance work repair etc Lock the main switch by maintenance work repair etc Before connecting the main current check that nobody is work ing on the machine Before star...

Page 49: ...knives the use of safety glasses is necessary because of the danger of splinters when the knives are exposed to strokes and bumps When cleaning the machine it is necessary to use dust masks ELDAN Rec...

Page 50: ...ELDAN Recycling A S Page 48 7 2 Operational procedure With regard to information in connec tion with the operational procedure please see the separate operational manual...

Page 51: ...for ch ips which are used as fuel for blast furnaces An 20 mm screen is used for gr anulate which is used as support for road surfaces An 15 mm screen is used for granulate which should be granulated...

Page 52: ...d The capacity is degressive It is recommended to adjust the knives after 8 hours of operation and then as required The sharp edges of the knives disa ppear rather quickly and it is therefore recommen...

Page 53: ...outlet The Overband Magnet is mounted afte r the MPR200T The separator has to be installed in a level abov e the granulate flow depending on the amount of steel which is to be removed Dust outlet On t...

Page 54: ...rgency stop is activated When an emergency stop is activated th is means that the machine as well as all transports in and out of the machine will stop The main power will be cut off if an emergency s...

Page 55: ...Recycling A S Page 53 8 MAINTENANCE 8 0 Introduction 54 8 1 Maintenance directions 56 8 2 Lubrication scheme summary 58 8 3 Adjustment of clutch 60 8 4 Adjustment of belt drive 62 8 5 Grinding of kniv...

Page 56: ...nobody but the operator must be in or near the machine Personal security when carrying out service work It is dangerous to climb the machine Use either a platform or a stepladder where service from t...

Page 57: ...ng maintenance work on the machine the follo wing precautions should be fol lowed Before connecting the main current check that nobody is work ing on the machine Before starting the machine check that...

Page 58: ...al These values are only meant as guide lines and the customer shoul d instead build up his own ex perience for the exchange of wear parts in reference to the specific production The maximum values mu...

Page 59: ...ge 57 become stuck in the rotor housi ng and the screen and they will get red hot during the process and can easily set fire to the dust Adjustment change of knives a nd cleaning of the machine is the...

Page 60: ...re 17 Pos 7 F 1000 H 5 g each Shell Albida Grease EP2 Job code F Grease O oil Interval code H hours U weekly M monthly Quantity code L litres Quantity code g grams Refilled as required exchanged minim...

Page 61: ...ELDAN Recycling A S Page 59 Figure 17...

Page 62: ...utch should be adjusted if the machine is running with very high load which means that it reac hes the overload SETTING POINT many times hour between 10 50 overloads hour How The counter nuts Figure 1...

Page 63: ...CLUTCH FOR FLYWHEEL 3 4 1 2 Figure 18 Pos 1 Bolts tightened with 65 Nm Pos 2 Counter nut Pos 3 Spring Pos 4 Friction lining ELDAN Recycling A S Page 61...

Page 64: ...f the belts must be adjusted so the deflection of the belts is 17 5 mm The belts must be adjusted regularly Figure 19 Loosen the 4 bolts Figure 19 Pos 1 and to adjust the belts tighten or loosen the b...

Page 65: ...er grinding Damage due to incorrect grinding is at the customer s own risk Figure 20 The knives should be ground as s hown on the marked areas how ever not further down than the indicated measures The...

Page 66: ...Damage due to incorrect grinding is at the customer s own risk Figure 21 The knives should be ground as s hown on the marked areas how ever not further down than the indicated measures The knife bolt...

Page 67: ...rect grinding is at the customer s own risk Figure 22 The knife bolts should be tightened after every 24 hours operation or as required The bolts should be tightened to a torque of 320 Nm The knives s...

Page 68: ...ELDAN Recycling A S Page 66 9 SPARE PARTS 9 0 Introduction 67 9 1 Spare parts philosophy 67 9 2 Spare parts stock level recommendations 67...

Page 69: ...roduced continually and which can be deliv ered prompt ex stock with the only reservation that we might de plete the stock due to heavy demand faster than we can produce b Vital spare parts excluding...

Page 70: ...ELDAN Recycling A S Page 68 MPR200T 2 set knives 1 set on stock 1 set to be ground 1 set Knife bolts nuts and washers 2 each Screen plates...

Page 71: ...tk 022 23049 Threaded rod M8 50 4 00 stk 023 26800 Flywheel guard incl cover left 1 00 stk 023 1 27003 Guard plate for Flywheel shield 1 00 stk 023 3 31007 Distance part for guard 2 00 stk 024 1479 Vi...

Page 72: ...ce 1 00 stk 076 21201 Fitting for lubricating device 1 00 stk 077 34147 Adjustable bracket for motor console MPR 2 00 stk 078 34767 Bolt for motor console MPR 2 00 stk 079 34811 Clamping list for moto...

Page 73: ...Tap for Screenholder HR 2 00 Stk 151 11041 Fittings 2 00 Stk 152 1003 Set screw M8x15 DIN 933 8 8 EL Z 14 00 Stk 153 1650 Facet washer 8 DIN 125B EL Z 14 00 Stk 154 3390 Lock fittings for screen hold...

Page 74: ...599 0 1 501 1 0 6 5 1 00 Stk 252 602 Rubber sealing ring 210 240x15 1 00 Stk 253 3134 Bearing cap for thrust bearing 1 00 Stk 254 3098 Spacing ring 240 220x20 1 00 Stk 255 677 Spherical roller bearing...

Page 75: ...RR L 4 00 Stk 297 7737 Wedge HR HPG for flying knife t 35 R 4 00 Stk 298 4515 Knife holder HR HPG flying serrated RR 4 00 Stk 299 7736 Wedge HR HPG for flying knife t 35 R L 4 00 Stk 300 21311 Wearseg...

Page 76: ...damages All rights are reserved in the event of the grant of a patent or the registration of a utillity model or design Identificationsno Weight Created by Drawing format Created Main scale Linear uni...

Page 77: ...e registration of a utillity model or design Identificationsno Weight Created by Drawing format Created Main scale Linear unit Projection method Revised date Revised by Revision Revision description G...

Page 78: ...mat Created Main scale Linear unit Projection method Revised date Revised by Revision Revision description Geometrical tolerances General tolerances Surface finish Title N A RR 01 12 2008 1 20 A1 mm D...

Page 79: ...Page 69 10 DISPOSAL OF THE MPR200T By disposal of the MPR200T there are only a few environmental conditions that should be observed The oil should be drained off the hydr aulic system before the MPR2...

Page 80: ...Manual for Hydraulic System 1 2...

Page 81: ...y Fax 43 24 55 00 Email avn hydraulik avn dk Suensonsvej 14 DK 8600 Silkeborg Fax 87 22 81 00 Internetadresse www avn dk 70 20 04 11 MIH 01 07 02 10 HYDR ANLAGE HR HPG TR200 B3533 26939 81003 Projekt...

Page 82: ...ss die Maschine Bezeichnung Pumpstation Marke AVN Typ Hydraulik anlage HR HPG TR200 26939 MIH 01 07 02 10 Serial no 55 1201943 Baujahr 2008 Normen In bereinstimmung mit 98 37 EEC hergestellt Angewandt...

Page 83: ...kleber mit Pfeil Die Anlage starten um eine Gegendruck im System zu erreichen Die Einstellschraube des Druckbegrenzungsventils langsam einschrauben der Druck im System steigt jetzt Nur f r den ben tig...

Page 84: ......

Page 85: ...VERSION NR 1 ST CK 1 K0 F16 A1Z 13 S04 01 N01 N03X2 242250 1 ST CK 1 4 P 1 1 KW 480 60HZ B14 108125 2 ST CK 2 ARON WEGEVENTIL AD 3E 01C M 1700 3 ST CK 2 ZWISCHENPLATTEVENTIL AM3 QF AB 18800 4 ST CK 1...

Page 86: ...k 45 70 20 04 11 Directional controlvalve AD3 CETOP 3 NG6 rev 1 0 7 1 1 Page ARON Order code AD Directional valve 3 CETOP 3 NG6 Type og operator see table 1 Spool type see table 5 Mounting type see ta...

Page 87: ...ol Symbol Transient position 01 02 03 04 16 One solenoid E mounting spool Table 5 Only the most common types is shown In case you need information concerning other types please do not hesitate to cont...

Page 88: ...S Dalager 1 DK 2605 Br ndby Fax 45 4324 5500 E mail avn hydraulik avn dk Page Suensonsvej 14 DK 8600 Silkeborg Fax 45 8722 8100 Web www avn dk 7 1 3 45 70 20 04 11 rev 0 Directional control valves CE...

Page 89: ...regulation 0 8 omgange The standrad valve configuration allows meter in regulation while it is possible to obtain meter out regulation by turning the valve by 180 along its lon gitudinal axis Order c...

Page 90: ...l Max working pressure Constant load 3 4 x full scale value scale value Alternating load 2 3 x full scale value Thread G 1 4 Connections Brass 58 UNI5705 Temperature Medium Tmin 25 C Tmax 80 C Ambient...

Page 91: ...ernetadresse www avn dk 12 2 2 70 20 04 11 DIMENSIONS Model A1 A2 B C D E F G H L M N P ES OR Kg FT 290 1 4 G 1 4 G 12 5 6 52 61 5 34 12 M15x1 53 15 2 9 5 18 2018 0 125 Model A1 A2 B C D E F G H L M N...

Page 92: ...ager 1 DK 2605 Br ndby Fax 45 4324 5500 E mail avn hydraulik avn dk Page Suensonsvej 14 DK 8600 Silkeborg Fax 45 8722 8100 Web www avn dk 5 7 1 45 70 20 04 11 rev 0 Modular max pressure valves CETOP 3...

Page 93: ...Operational manual 1 3...

Page 94: ...16 4 3 0 Setting Max Overload 18 4 2 1 Setting Time delay 18 4 2 2 Setting Time delay Inlet conveyor 19 4 3 0 Setting Water Max Temperature and MaxMax Temperature 20 4 3 1 Setting Water 21 4 3 2 Setti...

Page 95: ...d average per hour 33 9 SERVICING 34 9 1 Turning the rotor 34 10 PAUSE SCREEN 34 10 PAUSE SCREEN 35 11 PUSHBUTTONS 36 12 SAFETY SWITCH 37 13 MAINTENANCE 38 13 1 The panel 38 13 2 The rest of the syste...

Page 96: ...around rotating parts When stopping the system check that all rotating parts have stopped and that the end of the outlet pipe has cooled down before starting work on the system Following this procedur...

Page 97: ...creen appears Switch on the control current key B351 Now press Start Reset on the control panel and the white control current lamp with light up MPR 06 37 37 11 04 06 The system can now be started usi...

Page 98: ...rt the MPR Outlet Start the outlet conveyor ON Start the outlet conveyor by pressing the button on the touch panel Start the inlet conveyor Inlet ON Start the inlet conveyor by pressing the button on...

Page 99: ...dan Recycling A S Page 6 1 2 Stop procedure Stop the Inlet conveyor Inlet OFF Stop the Outlet conveyor Outlet OFF The machine must be empty of material before the MPR is stopped Stop the MPR Rasper OF...

Page 100: ...t up If more than one fault occurs only the most recent fault can be read on the Alarm screen To view all faults on this screen press EXIT MPR 06 37 37 11 04 06 The Start screen now appears Press NB T...

Page 101: ...u want to correct A screen will then appear at the bottom of the touch panel with a description of how the fault can be corrected Correct the fault EXIT 08 52 01 08 52 01 Alarm Message 08 52 01 08 52...

Page 102: ...ault The fault was corrected This list shows all previous faults in the system Load Motor 1 0 Rasper ON Outlet ON Inlet ON Rasper OFF Outlet OFF Inlet ON Curve Language Alarm List Alarm History Adjust...

Page 103: ...Press on the alarm fault you want to correct A screen will then appear at the bottom of the touch panel with a description of how the fault can be corrected Correct the fault Press the button to retur...

Page 104: ...ad 0 UP DOWN Load Motor 1 0 Load Motor 2 0 Rotor Speed 0 11 04 06 Alarm History Service EXIT Adjustment Time Delay Inlet 0 Temperatur Fahrenheit MPR200 0 Temperatur Fahrenheit Outlet 0 Load Motor 1 0...

Page 105: ...he Max Load MPR setting is used to regulate input to the MPR If a Max Load is set the MPR will try to maintain the set loading value Method of operation If the load is greater than the set value the M...

Page 106: ...if the MPR is loaded more than the Max load value and increases the speed if the load is less than the Max load value If the speed of the inlet conveyor is too fast or too slow use the speed adjustmen...

Page 107: ...stment Time Delay Inlet 0 Adjustment Max Overload 0 UP DOWN Load Motor 1 0 Load Motor 2 0 Rotor Speed 0 Alarm History Service EXIT Adjustment Time Delay Inlet 0 Temperatur Fahrenheit MPR200 Temperatur...

Page 108: ...on MPR 06 37 37 11 04 06 EXIT Adjustment Inlet Regulation ON P I D ON P I D S 0000 0000 0000 0000 Load Motor 1 0 Load Motor 2 0 Rotor Speed 0 Temperatur Fahrenheit MPR200 0 Temperatur Fahrenheit Outl...

Page 109: ...value of MPR P 300 1 to 9999 30 0 1 to 999 9 I 5 1 til 8191 0 5sek 0 1 til 99 9 sek D 1 1 to 8191 0 1 Sek 0 1 to 99 9 sek S 50 1 to 9999 0 5 Sek 0 01 to 99 99 sek P proportional to inlet conveyor P R...

Page 110: ...Eldan Recycling A S Page 17 D Derivative constant Tdk Regulate the speed to equalize I up and down S Sampling period S is the response time for P I D regulation I P SV D 0 1sek 1 1sek...

Page 111: ...ber to set the Max overload 2 Enter the number as a percentage 0 100 and press Enter Adjustment Max Overload 0 4 2 1 Setting Time delay A time delay can be set so that the inlet conveyor does not stop...

Page 112: ...nlet conveyor This is a time delay before restarting of the Inlet conveyor after overloading of motor 1 or 2 on the MPR 1 Press the Number to set the time delay 2 Enter the number as a percentage 1 30...

Page 113: ...settings page 2 MPR 06 37 37 11 04 06 Curve Language Alarm List Max Load 0 Adjustment Time Delay Inlet 0 Adjustment Max Overload 0 UP DOWN Load Motor 1 0 Load Motor 2 0 Rotor Speed 0 Alarm History Ser...

Page 114: ...R will stop When the temperature exceeds the set value the water supply to the MPR will be restored Adjustment Water Temperature Press F Fahrenheit or C Celsius Then press the number for the temperatu...

Page 115: ...rs again when the temperature has fallen below the set value Adjustment Max Temperature 1 Press F Fahrenheit or C Celsius 2 Then press the number for the temperature units that have been selected F or...

Page 116: ...n only be possible to restart the conveyor when the temperature has fallen below the set value The MPR will stop if the temperature remains above the set value for more than 10 minutes 4 Press F Fahre...

Page 117: ...dan Recycling A S Page 24 4 3 4 Setting Changing Temperature Sensors MPR200 ore Outlet The button will change between the Sensor in the MPR200 ore the OUTLET The button will look like this when change...

Page 118: ...o go to settings page 2 Press to go to settings page 3 Load Motor 1 0 Curve Language Alarm List Alarm History Service Load Motor 2 0 Rotor Speed Temperatur Fahrenheit 0 0 Adjustment Adjustment Time De...

Page 119: ...ns the MPR will stop Adjustment Min 1 Press the Number to set the Min Rotor Speed Rotor Speed 0 2 Enter the required number 50 160 seconds and press Enter 4 4 1 Setting Time delay The Time delay setti...

Page 120: ...Celsius Press the ore button MPR 06 37 37 11 04 06 Load Motor 1 0 Load Motor 2 0 Rotor Speed 0 Temperatur Fahrenheit MPR200 0 Temperatur Fahrenheit Outlet 0 Load Motor 1 0 Rasper ON Outlet ON Inlet O...

Page 121: ...ppear Press again and the counter time screen will disappear Load Motor 1 0 Rasper ON Outlet ON Inlet ON Rasper OFF Outlet OFF Inlet ON Curve Language Alarm List Alarm History Adjustment Load Motor 2...

Page 122: ...will appear which asks Are you sure you want to reset counter time for knife change Press YES to reset the counter time Press NO to cancel MPR 06 37 37 11 04 06 Load Motor 1 0 Rasper ON Outlet ON Inle...

Page 123: ...h three buttons Danish English German etc Select the language you require The Language panel will disappear when a language is selected or when Language is pressed MPR 06 37 37 11 04 06 Load Motor 1 0...

Page 124: ...Rasper ON Outlet ON Inlet ON Rasper OFF Outlet OFF Inlet ON Curve Language Alarm List Alarm History Adjustment Load Motor 2 0 Rotor Speed 0 Temperatur Fahrenheit MPR200 Temperatur Fahrenheit Outlet 0...

Page 125: ...nheit Switches between Celsius and Fahrenheit Load curves as a for Motor 1 and Motor 2 Load Motor 1 0 Rasper ON Outlet ON Inlet ON Rasper OFF Outlet OFF Inlet ON Curve Language Alarm List Alarm Histor...

Page 126: ...e control current key or the main power supply to the panel is switched off the average calculation will stop and return to zero After one hour s operation the MPR will be ready for average measuremen...

Page 127: ...a service key can be used to rotate the rotor to the desired position 1 Turn the service key OFF 2 Remove the safety switches on the machine and open the machine 3 Plug in the service key in the elect...

Page 128: ...ycling A S Page 35 10 PAUSE SCREEN If the control current key has been switched off there will be a 10 minute delay before the pause screen is activated Turn the control current key to return to the m...

Page 129: ...Service Key Emergency stop B252 B254 B255 B256 Stops the entire system Reset Reconnects the control supply to the control cabinet if the emergency stop has been activated or the power supply has been...

Page 130: ...Eldan Recycling A S Page 37 12 SAFETY SWITCH The following procedure must be followed in the event of servicing repairs Stop the machine Switch off and lock the main switch H1...

Page 131: ...r as follows Contact rails and conduit connections Joints and connections must be visually inspected The panel must also be cleaned of dust moisture etc during the inspection Components Maintenance an...

Page 132: ...sually During this inspection the components must be cleaned of dust moisture etc 3 Control panel The control panel must be regularly checked and cleaned 4 Emergency stop The emergency stop must be ch...

Page 133: ...Check whether an emergency stop has been activated or the power supply has been interrupted Touch panel fault messages Fault messages PLC in out Function Possible faults EMERGENCY STOP ACTIVATED I0 00...

Page 134: ...tact service technician Safety switch open B101 102 I0 5 Safety switch Fault Inlet conveyor F4 I1 05 Motor protection Check the motor protection F4 Fault Outlet conveyor Vibrating F5 I1 06 Motor prote...

Page 135: ...Eldan Recycling A S Page 42 F9 Motor protection Fault Oil pump F10 I1 11 Motor protection Check the motor protection F10...

Page 136: ...t Possible fault The system fails to operate or the touch panel will not switch on Check the power supply Check the main fuses Check the fine fuses for the control current transformer Or contact a tec...

Page 137: ...Eldan Recycling A S Page 44 15 CONTROL PANEL...

Page 138: ...Electrical diagram 1 4...

Page 139: ...MPR 20 0 RE C Y KEL 1 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail eldan eldan com S C A N...

Page 140: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 2 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 141: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 3 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 142: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 4 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 143: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 5 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 144: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 6 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 145: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 7 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 146: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 8 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 147: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 9 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 148: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 10 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 149: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 11 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 150: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 12 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 151: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 13 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 152: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 14 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

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Page 154: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 16 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 155: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 17 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 156: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 18 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

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Page 158: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 2 0 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail eld...

Page 159: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 21 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

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Page 179: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 41 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail elda...

Page 180: ...Pur p ose R asp er MPR 20 0 RE C Y KEL 4 2 REC Y CLING ELD AN REC Y CLING A S V AERKMES TER VEJ 4 DK 5600 F A ABORG PHO NE 45 63 61 25 45 T ele f a x 45 63 61 25 40 Homepage w w w eldan com E mail eld...

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Page 183: ...11 18 6 B10 5 OPEN 3 SB 3 0 0 0 0 A A 11 18 6 B10 6 CL OSE 3 SB 3 0 0 0 0 A A 11 3 4 4 B10 6 CL OSE 3 SB 3 0 0 0 0 A A 11 17 8 B151 SER V ICE S W IT CH 3 SB 3 0 0 0 3 A H01 3 0 2 B 2 01 RE V OLUTION...

Page 184: ...V 10 21 1A A 10 2 0 6 F 7 3 5 5 A 3R V 10 21 1F A 10 7 2 F 7 3 5 5 A 3R V 10 21 1F A 10 7 4 F 8 3 5 5 A 3R V 10 21 1F A 10 2 0 6 F 8 3 5 5 A 3R V 10 21 1F A 10 2 0 6 F 9 14 2 0 A 3R V 10 21 4B A 10 7...

Page 185: ...11 9 5 A 3R T10 4 6 1A L 2 0 2 3 5 K 12 9 5 A 3R T10 4 6 1A L 2 0 2 2 6 K A 4 10 A R T1 3 2 3 0L 2 4 1 K A 5 10 A R T1 3 2 3 0L 2 2 4 K A 11 10 A R T1 3 2 3 0L 2 4 7 K A 12 10 A R T1 3 2 3 0L 2 5 4 K...

Page 186: ...F LER 3 6 S1 2 5 0 A NH2 4 0 0 A 0 3 6 9 3 4 4 S 2 2 5 0 A NH2 4 0 0 A 0 3 6 9 3 5 6 S 3 6 3 A NH0 0 2 5 0 A 0 3 7 5 9 3 0 S 4 8 0 A NH0 0 2 5 0 A 0 3 7 5 9 9 1 S 6 0 4 5 6 3 A 3R V 10 21 1G A 10 9 3...

Page 187: ...2 CONT R OLLER C J1M CPU12 14 5 UNIT 4 C J1M OC 211 16 DIGIT A L 0UTPUT 15 1 UNIT 5 C J1M OC 211 16 DIGIT A L 0UTPUT 16 1 UNIT 6 2 A N A L OG OUT 4 A N A L OG IN C J1W M A D 4 2 16 3 UNIT 7 2 A N A L...

Page 188: ...O NE 45 63 61 25 45 T ele f a x 45 6 3 61 2 5 40 Homepage w w w eldan sr com E mail eldan sr eldan sr com 1 34 2 X C 1 B103 23 W K 4 U 4mm 2 2 34 2 B104 12 M V103 1 W K 4 U 4mm 2 3 34 3 B104 24 M V104...

Page 189: ...1 3 7 K1Y 2 30 286 M10 185mm 2 3 7 PE M1 U2 4 4 F 2 2 M2 U1 30 286 M10 185mm 2 V 2 4 4 F 2 4 M2 V1 30 286 M10 185mm 2 W 2 4 4 F 2 6 M2 W 1 30 286 M10 185mm 2 X 2 4 5 K 2D 4 M2 U2 30 286 M10 185mm 2 Y...

Page 190: ...W K10 U 6mm 2 V 9 7 7 K 9 4 M9 V1 W K10 U 6mm 2 W 9 7 7 K 9 6 M9 W 1 W K10 U 6mm 2 7 7 PE M9 01289 T er minal jor d 16mm 2 U10 8 2 K10 2 M10 U1 W K 6 U 6mm 2 V10 8 2 K10 4 M10 V1 W K 6 U 6mm 2 W 10 8...

Page 191: ...34 24 V DC 201 W K 4 U 4mm 2 30 10 2 P T101 1 T M101 1 W K 4 U 4mm 2 31 10 3 P T101 2 T M101 2 W K 4 U 4mm 2 32 10 4 P T102 1 T M102 1 W K 4 U 4mm 2 33 10 4 P T102 2 T M102 2 W K 4 U 4mm 2 41 22 5 K A...

Page 192: ...Homepage w w w eldan sr com E mail eldan sr eldan sr com 656 12 4 B 254 22 X A 657 W K 4 U 657 12 4 X A 65 6 B25 5 21 W K 4 U 658 12 4 B 255 22 X A 659 W K 4 U 659 12 6 X A 65 8 B25 6 21 W K 4 U 660...

Page 193: ...02 200 9 Dr a w ing Nr 4120 14 9 4 S C A N D IN A V I A RE C Y CLING ELDAN XC ELD A N RE C Y CLING A S V AERKMES TER VE J 4 DK 56 00 F A AB OR G PHO NE 45 63 61 25 45 T ele f a x 45 6 3 61 2 5 40 Home...

Page 194: ...Nr 4120 14 9 4 S C A N D IN A V I A RE C Y CLING ELDAN XX ELD A N RE C Y CLING A S V AERKMES TER VE J 4 DK 56 00 F A AB OR G PHO NE 45 63 61 25 45 T ele f a x 45 6 3 61 2 5 40 Homepage w w w eldan sr...

Page 195: ...c yk el D a t e 0 5 02 200 9 Dr a w ing Nr 4120 14 9 4 S C A N D IN A V I A RE C Y CLING ELDAN X60 ELD A N RE C Y CLING A S V AERKMES TER VE J 4 DK 56 00 F A AB OR G PHO NE 45 63 61 25 45 T ele f a x...

Page 196: ...X 4 X1 5MM2 0 0 0 7 7 X A M7 R EF LEX 4 X1 5MM2 0 0 0 8 7 X A M8 R EF LEX 4 X1 5MM2 0 0 0 9 7 X A M9 R EF LEX 4 X 4 MM2 0 0 1 0 8 X A M10 R EF LEX 4 X1 5MM2 0 0 2 0 30 X A B201 R EF LEX 4 X 0 75 MM2 0...

Page 197: ...3 7 0 1B R EF LE X 2 X A X1 M1 U2 3 7 0 1B R EF LE X 3 X A Y1 M1 V 2 3 7 0 2 A R EF LE X PE X A M2 4 5 0 2 A R EF LE X 1 X A U2 M2 U1 4 4 0 2 A R EF LE X 2 X A V 2 M2 V1 4 4 0 2 A R EF LE X 3 X A W 2...

Page 198: ...X A U9 M9 U1 7 7 0 9 R EF LE X 2 X A V 9 M9 V1 7 7 0 9 R EF LE X 3 X A W 9 M9 W 1 7 7 1 0 R EF LE X PE X A M10 8 2 1 0 R EF LE X 1 X A U10 M10 U1 8 2 1 0 R EF LE X 2 X A V10 M10 V1 8 2 1 0 R EF LE X...

Page 199: ...R EF LE X 2 X A 15 FR 2 24 V ol t 6 3 2 6 R EF LE X 3 X A 16 FR 2 C O M 6 1 2 6 R EF LE X 4 X A 17 FR 2 A I1 6 1 2 7 R EF LE X 1 X A 51 M V 3 1 24 5 2 7 R EF LE X 2 M V 3 2 X A 52 24 5 2 8 R EF LE X...

Page 200: ...8 K 5 _K 6 V IBR A T ING DISCH A NGE CR O SSBELT M A GNET K 5 A1 23 4 UNIT 4 9 1 09 K11_K12 F K1 SER V ICE K11 A1 23 6 UNIT 4 10 1 10 K 7 _K 8 _ K 9 O UT LET C O N V EY O R 1 2 3 K 9 A1 23 6 UNIT 4 10...

Page 201: ...NT ER B A 201 10 30 2 UNIT 6 A 9 2007 B 201 R E V O LUT IO N C O UNT ER B A 201 9 30 5 UNIT 6 B 8 200 8 T EMP _ T R1 T EMPER A T UR E MPR 20 0 A T T P 22 1 2 30 5 UNIT 6 B 9 200 8 T EMP _ T R1 T EMPER...

Page 202: ...com 18 8 UNIT 3 7 0 07 B 4 01 M A N W A T ER FIR E B 401 23 19 2 UNIT 3 8 0 08 F1_ F 2 T HER M A L DISCO NNEC T ION F1 9 5 19 4 UNIT 3 9 0 09 T M101 T ER MIST O R T M101 11 19 6 UNIT 3 10 0 10 T M10...

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