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elco VARION C-POWER 50.0, Operating Manual

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elco VARION C-POWER 50.0 Operating Manual Download Page 1

Made in Germany

Operating manual

Combined heat and power unit

VARION® C-POWER 50.0

09.2019

Summary of Contents for VARION C-POWER 50.0

Page 1: ...Made in Germany Operating manual Combined heat and power unit VARION C POWER 50 0 09 2019...

Page 2: ...ssembly 13 5 2 Installation location requirements 13 5 2 1 Overview of the installation location 13 5 2 2 Installation room 14 5 2 3 Heating system 15 5 2 4 Flue gas routing 15 5 2 5 Exhaust air duct...

Page 3: ...POWER 1 buffer tank peak load boiler connected to buffer tank via hydraulic separator 38 12 2 2 Heating system variant 2 1 VARION C POWER 2 buffer tanks peak load boiler connected to buffer tank via h...

Page 4: ...m documentation The documentation valid for the delivered system e g technical data maintenance plan is included in the scope of delivery ELCO Control operation manual The ELCO Control operation manua...

Page 5: ...h the word CAUTION warns against a situation that can lead to minor or moderate injuries D D ATTENTION Information highlighted with the word ATTENTION warns against a situation that can lead to materi...

Page 6: ...installed The operator has the following duties B B Fulfilling the requirements specified by the energy provider e g registration approval compensation B B Meeting the installation location requireme...

Page 7: ...nd return lines e g gas flue gas exhaust air water electricity drain are altered or modified without authorisation B B If any safety devices are missing or inoperable D D 3 6 Safety devices page 11 B...

Page 8: ...into the energy provider s local electricity network in return for compensation A suitable application must be submitted to the energy provider for this purpose 3 3 Modes of operation The system can b...

Page 9: ...at and power unit with the combustion engine the alternator unit and the heat exchangers The generation unit is the core piece of equipment for producing the electricity and heat J H B C A D E F G I A...

Page 10: ...GAS connection D Combustion air intake E Buffer water return line connection F Buffer water supply line connection 3 5 2 Control cabinet The control cabinet contains all the components required to con...

Page 11: ...sure that the protection devices are not removed A A Follow the safety instructions on the system A A Only remove the covers if you are required and authorised to do so The system is equipped with the...

Page 12: ...D ATTENTION Risk of damage caused by improper storage During long periods of downtime lubricants and liquids settle within the system Frost and damp conditions can damage parts of the system A A Stor...

Page 13: ...be transported to the installation location by means of a suitable transportation device e g lift truck If it is not possible to transport it to the installation location e g lack of space A A Contac...

Page 14: ...erials e g paper paints petrol within the installation location B B Use of aggressive substances e g sprays solvents chlorinated cleaning agents paints adhesives in the vicinity of the system If the s...

Page 15: ...e g by a master chimney sweep B B A flue gas silencer must be fitted in the flue gas routing The flue gas silencer optionally available must be installed near the generation unit B B The flue gas rout...

Page 16: ...be made of corrosion resistant acid resistant material e g plastic or stainless steel B B The siphon must be regularly filled with water to prevent it from drying out B B The siphon must also be fill...

Page 17: ...have been fulfilled D D 5 2 Installation location requirements page 13 A A Ensure that the supply voltage has been and remains disconnected Only connect the supply voltage when instructed in the resp...

Page 18: ...nly be carried out by the manufacturer A A Contact the manufacturer A A Select a suitable installation location D D 5 2 Installation location requirements page 13 A A Position the balance strips A A P...

Page 19: ...hread Condensate 3 4 male thread Flue gas in front of silencer DN 80 Flue gas after silencer DN 100 Exhaust air DN 200 Gas 1 female thread D D ATTENTION Risk of damage caused by improper connection of...

Page 20: ...ally available is present B B In the flue gas routing B B In close proximity to the generation unit B B With horizontal installation with correct discharge of the condensate water A A Connect the axia...

Page 21: ...ion unit A A Guide the line outside A A Secure the line A A Ensure that when the exhaust air duct is connected the system remains protected against frost and the elements Gas The gas supply must compl...

Page 22: ...1 female thread Calorific value heat exchanger connection sizes Connection Connection size and type Buffer water return line to the generation unit 2 male thread Buffer water return line to the buffer...

Page 23: ...neration unit Condensate The line for the condensate water must be corrosion resistant The line must have a sufficient gradient between the generation unit and the drain A A Connect the line to the Co...

Page 24: ...able cannot vibrate out of place The line must be laid with a sufficient gradient to the calorific value heat exchanger A A Make sure that a suitable flue gas silencer optionally available is present...

Page 25: ...nit Exhaust air The line e g flexible aluminium tube must be flexibly connected and removable for maintenance work A A Connect the line to the exhaust air connection on the generation unit A A Guide t...

Page 26: ...on the gas supply 5 3 7 Connecting the temperature sensors T1 T2 T3 T4 A A Attach four temperature sensors T1 T4 to the buffer tank When attaching bear in mind the number of buffer tanks D D 12 2 Hydr...

Page 27: ...bjected to high temperatures it may not function properly B B The length of the connection cable between the control cabinet and the modem must not exceed 100 m A A Fit the modem such that reception i...

Page 28: ...erneath Use the enclosed wiring diagrams to identify the connection terminals Wiring diagrams Please refer to the technical data for the permissible cross sectional areas of the supply lines D D 12 1...

Page 29: ...ree installation of all lines to the generation unit A A Check the system If the exhaust air and flue gas are extracted together A A Ensure that the system is fitted with a suitable exhaust air kit If...

Page 30: ...stalled in accordance with the regulations and that the commissioning can be carried out The system must be inspected by the manufacturer or a specialist partner authorised by the manufacturer in acco...

Page 31: ...area of the ELCO Control control mechanism D D 2 2 1 Manufacturer page 6 Only qualified personnel trained by the manufacturer have access to the Specialist area of the ELCO Control control mechanism...

Page 32: ...D 2 2 4 User page 6 D D ATTENTION Risk of damage caused by cleaning agents Sprays solvents and chlorinated cleaning agents can cause corrosion and changes in properties A A Only use suitable cleaning...

Page 33: ...at minimum capacity after the interval has expired After the 200 hours have passed the system will switch off The system can only be put back into operation once the maintenance has been performed The...

Page 34: ...m A A Defective components must be replaced promptly A A The system must be taken out of operation until any safety related parts have been replaced A A Wait for the system to cool down before replaci...

Page 35: ...eenergised during the work The disassembly must only be performed by trained personnel Electrical work must only be performed by qualified skilled electricians D D 2 2 3 Trained personnel page 6 A A S...

Page 36: ...materials The packaging materials can be put back into to the raw materials cycle after use This will save valuable resources A A Separate the packaging according to material and dispose of it in an...

Page 37: ...rate examples for connecting the system to the heating system These hydraulic diagrams do not replace the need to correctly design the technical aspects heating system The hydraulic diagram applicable...

Page 38: ...4 T1 T2 T3 T4 7 22 T 21 26 T5 1 Shut off 2 Circulating pump 3 Shut off 4 Shut off 5 Combination filter if installed 6 Shut off 7 Buffer tank 8 Drinking water tank 9 Circulating pump 10 Temperature sen...

Page 39: ...hut off 2 Circulating pump 3 Shut off 4 Shut off 5 Combination filter if installed 6 Shut off 7 Drain 8 Safety valve 9 Cap valve 10 Pressure expansion vessel 11 Buffer tank 12 Buffer tank 13 Drinking...

Page 40: ...if installed 7 Drain 8 Safety valve 9 Cap valve 10 Pressure expansion vessel 11 Buffer tank 12 Buffer tank 13 Drinking water tank 14 Temperature sensor 15 Shut off 16 Circulating pump 17 Shut off 18 N...

Page 41: ...41 Operating manual VARION C POWER 50 0 09 2019 Appendix...

Page 42: ...42 Operating manual VARION C POWER 50 0 09 2019...

Page 43: ...43 Operating manual VARION C POWER 50 0 09 2019...

Page 44: ...s Z KE WKt Z D D ELCO G H ELCO A t ia G H ELCOTHERM AG ELCO BV N ELCO Belgium SA B B l ELCO Italia S p A ELCO it i ELCO a C a t a SAS F d Z d d d W d d Z d www elco net...

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