Ekotez EkoFlush-K570 Operating Manual Download Page 15 | Manualshive

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15. Flow Diagram

1  Distillation chamber
2  Float switch
3  Exchanger
4  Electric heating
5  Output valve
6  Sight glass with filter - outlet
7  Sight glass with filter - inlet
8  Electromagnetic valve
9  Storage tank with SOLSTICE

®

PF-C

10  HP presostat 25 bar
11  Fan
12  Oil separator
13  HP manometer
14  Leakproof compressor
16  Low-pressure manometer
17  Inlet - nitrogen
18  Inlet - liquid
19  Refrigerant cylinder valve - liquid
20  Refrigerant cylinder valve - nitrogen
21  Electromagnetic valve
22  Electromagnetic valve
23  Temperature sensor
24  Safety thermoregulator of the distillation vessel
25  Check valve
26  Electromagnetic valve
27  HP – presostat 8 bar
28  Hose 1/4” SAE x 90cm, blue
29  Hose 3/8” SAE x 90cm, red
30  Condenser
33  Inlet valve for compressor oil charging/refilling
34  Electromagnetic valve
39  Flare adapter 3/8” M SAE x 1/4” Fem. SAE

FLUSHING UNIT WITH

CONTINUOUS DISTILLATION

EkoFlush K570

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Summary of Contents for EkoFlush-K570

Page 1: ......

Page 2: ... equipped with a safety valve Cylinders can be filled up to a maximum of 70 of the available volume Before beginning the flushing procedure please check the availability of the solvent by putting the cylinder on a scale The flushing agent must be drained every time before transporting this Unit 0 bar or less should be shown on the low pressure manometer The EkoFlush K570 unit can only be transport...

Page 3: ...re automatically 3 4 2 II FLUSHING The flushing agent is forced under high pressure of nitrogen 6 8 bar into the flushed component The high pressure the speed of through flow and the pulsation ensure that the contaminants and fats are also removed from hard to reach corners The full capacity of the flushed component is filled with SOLSTICE PF C The most intensive flushing is ensured by a special p...

Page 4: ... the order Special universal adapter for connecting the flushed component on the line outlets Filter for particles P47 K560 a P48 K570 5 Technical Specifications Voltage 230V 50Hz Maximum power input 2200 W Compressor oil Ester ISO VG 46 Compressor oil filling 0 5 l Connection to the flushed device 3 8 SAE Connection to the refrigerant cylinder liquid 3 8 SAE Connection for nitrogen 1 4 SAE Maximu...

Page 5: ... cylinder 6 8 Use the belt to fix up the pressure cylinder 6 9 For flushing of complicated circuit use a scale to check the SOLSTICE PF C quantity 6 10 Before use be sure that the cylinder pressure is between 6 to 8 bar max 8 bar Tests can be carried out on the high pressure manometer pos 13 without the Unit being switched on The valve of the cylinder liquid outlet and the relevant hose valve must...

Page 6: ...me of 27 5 litres If the recommended volume is 3 litres a refrigerant cylinder with a total volume of 12 5 litres should be used Permissible filling of a 12 5 litre refrigerant cylinder using SOLSTICE PF C is 11 0 kg Permissible filling of a 27 5 litre refrigerant cylinder using SOLSTICE PF C TZ is 24 kg Recommended range of the line inside diameter Dn of the flushed components is 8 to 20 mm 7 4 W...

Page 7: ...s in the cylinder and to the reduction of the SOLSTICE PF C quantity It is recommendable to check the SOLSTICE PF C quantity with weighing of the cylinder and to refill SOLSTICE PF C in case that the net weight sinks under 80 of sufferable filling In any case the SOLSTICE PF C quantity must be sufficient for the volume of flushed equipment with a reserve for the connections etc Warning Groundless ...

Page 8: ...D 4 by intervals LED 4 blinks 8 2 4 Sucking off of the vapour phase of SOLSTICE PF C when the last blow out was completed There is possible to blow out by nitrogen 20 sec during this period pressing PB 4 After 180 sec peeps 3 times acoustic signal After this signal and at pressure on LP manometer higher than 0 bar pressing PB 4 you repeat 5times the blowing by nitrogen It lights on display and LED...

Page 9: ...at by pushing PB5 switch off the compressor We recommend to equalize on the atmospheric pressure or on slight overpressure by nitrogen from cylinder with pure nitrogen e g see bellow P220 The pressure cylinder with nitrogen must be equipped with proper regulator for pressure reduction 8 4 8 Main switch turn off Note 1 Low pressure manometer pos 16 shows an overpressure in the section being flushed...

Page 10: ...tape 9 Completing Flushing Drain off the oil and residues from the distillation chamber Close all valves Dispose of oil and residues from the distillation chamber according to ecological regulations Total capacity of a distillation chamber for dirt incl oil is about 1 litre Provided during flushing this capacity is filled the LED7 Distillation Chamber Full will not switch off untill the end of flu...

Page 11: ...rtant but it is necessary to cancel it by a described method Provided the report is not cancelled trough described procedure it appears always after machine switch on before the new flushing procedure starts and for continuing of programme setting is necessary to press simultaneously PB2 and PB3 11 Oil Change Adding Oil The oil change procedure open the sight glass and drain off the oil from the U...

Page 12: ...13 Risks Analysis The producer has paid great attention to users health and environmental protection and safety as well In spite of that there are some general risks as follows a Risk of nitrogen high pressure by refilling the refrigerant cylinder with SOLSTICE PF C The refrigerant cylinders with nitrogen are filled to an overpressure of 150 to 200 bar so they must be equipped with a cylinder pres...

Page 13: ...ghts up on display d h blinks on display e h lights up on display a Closed valves on hoses or on the refrigerant cylinder on the liquid inlet b Pressure has fallen below maximum level c Defect in the heat detector d Maximum pressure of filling of cylinder with SOLSTICE PF C exceeded e Pressure in cylinder has fallen below maximum level a Check valves openings on hoses and the refrigerant cylinder ...

Page 14: ...manual Use the scale to avoid overfilling of cylinder High pressure gauge red pressure greater than 8 bar Above the red green field Blocked hose to the liquid inlet red cylinder with SOLSTICE PF C Check that the valves on the SOLSTICE PF C cylinder and the appropriate hose valves are not closed Check the hose gasket for deformation Notification If any heating sensor failure the occurs during flush...

Page 15: ... 17 Inlet nitrogen 18 Inlet liquid 19 Refrigerant cylinder valve liquid 20 Refrigerant cylinder valve nitrogen 21 Electromagnetic valve 22 Electromagnetic valve 23 Temperature sensor 24 Safety thermoregulator of the distillation vessel 25 Check valve 26 Electromagnetic valve 27 HP presostat 8 bar 28 Hose 1 4 SAE x 90cm blue 29 Hose 3 8 SAE x 90cm red 30 Condenser 33 Inlet valve for compressor oil ...

Page 16: ...c heating 23 Temperature sensor 8 Electromagnetic valve 24 Distillation chamber thermo regulator 10 HP 1 presostat 26 Electromagnetic valve 11 Fan 27 HP 2 presostat 14 Hermetic compressor 31 Main switch 62 Axial fan 32 Net socket 21 Electromagnetic valve 34 Electromagnetic valve ...

Page 17: ...230 V 34100417 29 25 Check valve 34100402 30 5 33 Drain ball valve 34100272 31 10 Compressor high pressure presostat 34200050 32 27 Distillation chamber high pressure presostat 8 bar 34200070 33 Electric base board 78100020 34 Electric control board 78100021 35 32 Power plug 99900028 36 31 Main switch green 96100125 37 Wheel plastic diameter 250 mm 16100162 38 Rotary roller 80 mm 16100195 39 9 Ref...

Page 18: ... 18 18 Components ...

Page 19: ... 19 19 CE Conformity Declaration ...

Page 20: ...LSTICE PF C solvent cylinder is pressurized Keep away from direct sunlight Keep only in the original container in a cool well ventilated place away from acids When operating with SOLSTICE PF C the premises must be well ventilated Keep away from fire and flammable materials Do not inhale the vapors Keep out of reach of children The product has been designed for professional use Do not use it for ot...

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