EKOM MEMBRANE DRYER Instructions For Use Manual Download

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MEMBRANE DRYER

11/2015

- 5 -

NP-MD-3_11-2015

1. Compressor motor
2. Air tank
3. Check valve
4.  Pressure switch
5. Safety valve
6. Manometer
7.  Input filter
8. Dryer
9. Cooler

10. Micro-filter
11. Filter
12. Solenoid valve
13. Bottle
14. Check valve
15. Check valve
16. Relief valve

DK50

4VR/50/M

DK50 2x4VR/110/M

INSTALLATION

4. PRODUCT

INSTALLATION

Before starting any work, disconnect the equipment from all power sources and vent the air
tank to zero!

ir dryers are installed directly by the manufacturer for the appropriate type of compressor.

The installation of such dryers on compressors that are already used and operating is completed following the
separate installation guides delivered along with the product.

Summary of Contents for MEMBRANE DRYER

Page 1: ......

Page 2: ...NP MD 3_11 2015 11 2015 CONTENTS 1 INHALT 9 17 OBSAH 25 Ed 3...

Page 3: ...2 1 TECHNICAL DATA 2 2 PRODUCT DESCRIPTION 2 3 DESCRIPTION OF FUNCTIONS 3 INSTALLATION 5 4 PRODUCT INSTALLATION 5 5 WIRING DIAGRAM 6 OPERATION 11 6 PRODUCT OPERATION 11 MAINTENANCE 11 7 MAINTENANCE SC...

Page 4: ...operation at a pressure of 0 5 Bar below the minimum working pressure can lower the dew point at the outlet by more than 10 C Drying performance will decline and the achieved dew point will drop if t...

Page 5: ...check valve 3 as dry clean air in the air tank 2 Condensate from the filter and micro filter is automatically drained into the collection vessel The dryer provides continuous drying of the compressed...

Page 6: ...Compressor motor 2 Air tank 3 Check valve 4 Pressure switch 5 Safety valve 6 Manometer 7 Input filter 8 Dryer 9 Cooler 10 Micro filter 11 Filter 12 Solenoid valve 13 Bottle 14 Check valve 15 Check va...

Page 7: ...Relief valve DK50 4VR 50 M DK50 2x4VR 110 M INSTALLATION 4 PRODUCT INSTALLATION Before starting any work disconnect the equipment from all power sources and vent the air tank to zero Air dryers are i...

Page 8: ...the dryer to the air tank used on a compressor without a dryer the internal surface of the air tank must be properly cleaned and all condensed liquids must be completely removed The electrical portion...

Page 9: ...1 M1 1 M B1 C p SP EV3 PH 0000 h len pre 10 bar YV1 1 N PE 230V 50 60 Hz ELEKTRICK PREDMET TR I TYP B DK50 2V M DK50 2V M EV1 2 PE N U N U 1 FA 40 C p ST1 EV2 YV1 X1 3 1 CB1 M SP M1 1 N PE 230 V 50 60...

Page 10: ...1 1 M B1 C p SP EV2 M2 1 M B2 C EV3 PH 0000 h len pre 10 bar 1 N PE 230V 50 60 Hz ELEKTRICK PREDMET TR I TYP B M1 M2 Motor of compressor EV1 EV2 Fan of compressor KM1 KM2 Contactor FA1 FA2 Breaker ST1...

Page 11: ...rmo switch EV3 Fan of dryer M1 Motor of compressor FA1 Breaker YV1 Solenoid valve KM1 Contactor X1 Terminal PH1 Hour counter XC1 Connector CB1 Capacitor 1 N PE 230V 50 60 Hz ELECTRIC OBJECT OF 1ST CAT...

Page 12: ...E1 M12 F1 PE 3 3 L1 L2 L3 N PE X1 2 2 1 4 3 5 6 F2 PE M1 M2 PS2 U 1 N 1 2 3 PE N X2 K3 PE PE PE PE L1 L2 L3 N PE X3 X1 1 F3 1 6A F3 E2 E3 E4 PE E5 E6 P1 h PE DK50 2x4VR 110S M MD B1 Pressure switch E...

Page 13: ...the compressor following the electrical schematic pursuant to valid regulations MAINTENANCE 7 MAINTENANCE SCHEDULE Time interval Maintenance that must be performed Chapter Performed by 1 x year Repla...

Page 14: ...ing Cooling fan not working Replace the fan and check function Dryer possible damage Damaged dryer Replace the dryer Automatic condensate drain is plugged Clean replace on filters Plugged filter eleme...

Page 15: ...RMATIONEN 14 1 TECHNISCHE DATEN 14 2 PRODUKTBESCHREIBUNG 14 3 FUNKTION 15 INSTALLATION 17 4 PRODUKTINSTALLATION 17 5 SCHALTPL NE 18 BEDIENUNG 23 6 PRODUKTBEDIENUNG 23 WARTUNG 23 7 WARTUNGSPLAN 23 8 WA...

Page 16: ...kners bei einem Druck von 0 5 bar unter dem minimalen Arbeitsdruck kann den Taupunkt beim Abfluss um mehr als 10 C reduzieren Die Trockenleistung f llt ab und der erreichte Taupunkt f llt wenn der Tro...

Page 17: ...rrventil 3 als trockene sauber Luft in den Druckluftspeicher 2 Das Kondensat aus dem Filter und Mikrofilter wird automatisch in den Sammelbeh lter abgelassen Der Trockner trocknet st ndig Druckluft 1...

Page 18: ...Druckluftspeicher 3 R ckschlagventil 4 Druckschalter 5 Sicherheitsventil 6 Druckmesser 7 Eingangsfilter 8 Trockner 9 Trocknerk hler 10 Mikrofilter 11 Filter 12 Magnetventil 13 Flasche 14 R ckschlagven...

Page 19: ...R 50 M DK50 2x4VR 110 M INSTALLATION 4 PRODUKTINSTALLATION Bevor irgendeine Arbeit begonnen wird trennen Sie das Ger t von allen Stromquellen und lassen Sie die Luft im Luftbeh lter auf Null ab Der Lu...

Page 20: ...RICK PREDMET TR I 1 N PE 230V 50Hz TYP B EV2 N PE U EV1 CB YV1 N U 3 1 2 4 FA X1 p 3 1 2 PE U1 U2 Z2 Z1 150 C SP M 40 C ST CB1 25 10 2012 4 U N 3 2 1 FA1 40 C ST1 1 N PE 115V 60 Hz p SP1 X1 1 M1 M EV2...

Page 21: ...11 2013 EV1 M1 1 M B1 C p SP EV3 PH 0000 h len pre 10 bar YV1 1 N PE 230V 50 60 Hz ELEKTRICK PREDMET TR I TYP B DK50 2V M EV1 2 PE N U N U 1 FA 40 C p ST1 EV2 YV1 X1 3 1 CB1 M SP M1 1 N PE 115 230V 50...

Page 22: ...50 60 Hz ELEKTRICK PREDMET TR I TYP B M1 M2 Motor des Kompressors KM1 KM2 Relais FA1 FA2 Sicherheitsschalter ST1 W rmeschalter SP Druckschalter EV1 EV2 Ventilator des Kompressors EV3 Trocknerventilat...

Page 23: ...or M1 Motor des Kompressors FA1 Sicherheitsschalter YV1 Solenoid ventil KM1 Relais X1 Klemmbrett PH1 Stundenz hler XC1 Verbindungsstecker CB1 Kondensator 1 N PE 230V 50 60 Hz ELEKTRICK PREDMET TR I TY...

Page 24: ...1 2 3 PE N X2 K3 PE PE PE PE L1 L2 L3 N PE X3 X1 1 F3 1 6A F3 E2 E3 E4 PE E5 E6 P1 h PE DK50 2x4VR 110S M MD B1 Druckschalter E1 E2 Ventilator des Kompressors E5 Trocknerventilator B2 W rmeschalter M1...

Page 25: ...werden Die Stromversorgung des Trockners muss dann mit dem Kompressor entsprechend des elektrischen Diagramms gem der geltenden Regeln verbunden werden WARTUNG 7 WARTUNGSPLAN Zeitintervall N tige Wart...

Page 26: ...setzen Sie den Ventilator und pr fen Sie ob er funktioniert Trockner m glicher Schaden Besch digter Trockner Tauschen Sie den Trockner aus Der Filter des automatischen Kondensatabflaufs ist verstopft...

Page 27: ...MEMBRANE DRYER 11 2015 25 NP MD 3_11 2015 26 1 26 2 26 29 3 29 35 4 35 35 5 35 6 35 7 36 49...

Page 28: ...V 10 3x400 V 10 50 60 Hz A 0 15 0 15 0 30 DK50 2x4VR 110 10bar 20 C Pou itie DK50 10 DK50 PLUS DK50 2V DK50 2V 50 DK50 2V 110 DK50 4VR 50 DK50 2x2V 110 DK50 2x4VR 110 kg 6 6 6 8 11 8 16 x x 290x310x41...

Page 29: ...MEMBRANE DRYER 11 2015 27 NP MD 3_11 2015 6 1 7 9 11 10 8 3 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DK50 10 Z M DK50 PLUS M 15...

Page 30: ...MEMBRANE DRYER NP MD 3_11 2015 28 11 2015 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DK50 2V M DK50 2x2V 110 M DK50 2V 50 M...

Page 31: ...MEMBRANE DRYER 11 2015 29 NP MD 3_11 2015 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 DK50 4VR 50 M DK50 2x4VR 110 M 3...

Page 32: ...EV1 GNYE GY BN BK CB2 U N PE YV1 ELEKTRICK PREDMET TR I TYP B 1 N PE 230 V 50 60 Hz 1 B 1 N PE 115 V 60 Hz 1 B X1 ST SP M FA YV1 EV1 EV2 CB1 DK50 10Z M DK50 10S M N PE U EV1 C EV2 YV1 B1 N U 1 X1 2 F...

Page 33: ...YV1 SU I EV5 DK50 2V 110 M 40 C ST1 1 3 2 4 FA1 N 1 U N 2 3 PE X1 PE A2 2 4 A1 1 3 KM1 U N PE 22 11 2013 EV1 M1 1 M B1 C p SP EV3 PH 0000 h len pre 10 bar YV1 1 N PE 230V 50 60 Hz ELEKTRICK PREDMET TR...

Page 34: ...M2 EV2 A1 2 4 A2 1 3 KM2 6 5 5 6 04 03 150 C DK50 2x2V 110 M 40 C ST1 1 3 2 4 FA1 N 1 U N 2 3 PE X1 PE 1 3 2 4 FA2 A2 2 4 A1 1 3 KM1 KM2 1 U N PS 2V2 A2 2 4 A1 1 3 U N PE 22 11 2013 EV1 YV1 M1 1 M B1...

Page 35: ...N 1 L PE PE X1 PE 2 3 N N 1 N KM1 A2 2 4 A1 1 3 6 5 03 04 EV1 3 M M1 150 C PH 0000 h YV1 p SP1 40 C ST1 len pre 10 bar EV3 22 11 2013 1 N PE 230V 50 60Hz 1 SP EV1 ST1 EV3 M1 FA1 YV1 KM1 X1 PH1 XC1 CB...

Page 36: ...n bk gy X3 bu PE PE M1 gnye 3 N PE 400 V 50 Hz ELEKTRICK SIE TN S TN C S ELEKTRICK PREDMET TR I TYP B 2 1 4 3 5 2 1 4 3 6 5 04 03 A2 A1 Q1 M 6 2 1 4 3 6 5 04 03 A2 A1 Q2 M p 40 C B1 B2 E1 M12 F1 PE 3...

Page 37: ...EMBRANE DRYER 11 2015 35 NP MD 3_11 2015 4 5 1 8 6 1 2 3 4 DK50 10 DK50 PLUS DK50 2V DK50 2V 50 DK50 2V 110 AF 30 F02C 025200005 AF 30P 060S 5 025200061 DK50 2x2V 110 DK50 4VR 50 DK50 2x4VR 110 1 2 4...

Page 38: ...MEMBRANE DRYER NP MD 3_11 2015 36 11 2015 1 2 3 7 1 DK50 10 DK50 PLUS DK50 2V DK50 2V 50 DK50 2V 110 AFM 30 F02C 025200007 AFM 30P 060AS 0 3 025200076 DK50 2x2V 110 DK50 4VR 50 DK50 2x4VR 110 3 1 2...

Page 39: ...ORM CIE 38 1 TECHNICK DAJE 38 2 POPIS V ROBKU 38 3 POPIS FUNKCIE 38 IN TAL CIA 41 4 IN TAL CIA V ROBKU 41 5 SCH MY ZAPOJENIA 42 OBSLUHA 47 6 OBSLUHA V ROBKU 47 DR BA 47 7 INTERVALY DR BY 47 8 DR BA 47...

Page 40: ...pri teplote okolia vy ej ako je maxim lna prev dzkov teplota pr de k nevratn mu po kodeniu su i a kedy je potrebn jeho v mena 2 POPIS V ROBKU Na zabezpe enie v roby stla en ho vzduchu v o ak vanej kva...

Page 41: ...5 1 Agreg t komresora 2 Vzdu n k 3 Sp tn ventil 4 Tlakov sp na 5 Poistn ventil 6 Manometer 7 Vstupn filter 8 Su i 9 Chladi 10 Mikrofilter 11 Filter 12 Solenoidn ventil 13 Magnetick dr iak 14 F a a 15...

Page 42: ...Agreg t komresora 2 Vzdu n k 3 Sp tn ventil 4 Tlakov sp na 5 Poistn ventil 6 Manometer 7 Vstupn filter 8 Su i 9 Chladi 10 Mikrofilter 11 Filter 12 Solenoidn ventil 13 F a a 14 Sp tn ventil 15 Sp tn ve...

Page 43: ...a 30 Sp tn ventil 31 Sp tn ventil 32 Pretlakov ventil DK50 4VR 50 M DK50 2x4VR 110 M IN TAL CIA 4 IN TAL CIA V ROBKU Pred za at m pr ce odpojte zariadenie od elektrickej siete a zn te tlak vo vzdu n...

Page 44: ...I TYP B Pred pripojen m su i a ku vzdu n ku ktor sa pou val s kompresorom bez su i a je nutn d kladne vy isti vn torn povrch vzdu n ka a skondenzovan kvapalinu dokonale odstr ni Elektrick as su i a p...

Page 45: ...0 230 V 50 Hz DK50 2V 110 M ELEKTRICK PREDMET TR 1 TYP B 40 C ST1 1 3 2 4 FA1 N p SP1 N 1 PE X1 PE 3 M M1 EV1 A1 2 4 A2 1 3 KM1 U 6 5 5 6 04 03 V W 2 PE N 150 C YV1 SU I EV5 DK50 2V M EV1 2 PE N U N U...

Page 46: ...1 KM2 1 U N PS 2V2 A2 2 4 A1 1 3 U N PE 22 11 2013 EV1 YV1 M1 1 M B1 C p SP EV2 M2 1 M B2 C EV3 PH 0000 h len pre 10 bar 1 N PE 230V 50 60 Hz ELEKTRICK PREDMET TR I TYP B M1 M2 Motor kompresora EV1 EV...

Page 47: ...en pre 10 bar EV3 22 11 2013 SP Tlakov sp na EV1 Ventil tor kompresora ST1 Teplotn sp na EV3 Ventil tor su i a M1 Motor kompresora FA1 Isti YV1 Solenoid ventil KM1 Styka X1 Svorkovnica PH1 Po tadlo ho...

Page 48: ...04 03 A2 A1 Q1 M 6 2 1 4 3 6 5 04 03 A2 A1 Q2 M p 40 C B1 B2 E1 M12 F1 PE 3 3 L1 L2 L3 N PE X1 2 2 1 4 3 5 6 F2 PE M1 M2 PS2 U 1 N 1 2 3 PE N X2 K3 PE PE PE PE L1 L2 L3 N PE X3 X1 1 F3 1 6A F3 E2 E3...

Page 49: ...je potrebn zn i tlak vzduchu vo vzdu n ku na nulu a odpoji zariadenie od elektrickej siete Zariadenie je kon truovan a vyroben tak aby jeho dr ba bola minim lna V mena filtra nej vlo ky vo filtri Pov...

Page 50: ...siete Su iaca jednotka nesu nefunk n ventil tor chladi a ventil tor vymeni a skontrolova funk nos su i a mo n po kodenie Po koden su i vymeni su i Zne isten automatick odvod kondenz tu vy isti vymeni...

Page 51: ...nach der genehmigten Produktionsdokumentation hergestellt Die angewandten Materialien stimmen mit den Herstellungsvorschriften und technischen Vorschriften berein Das Produkt ist komplett und entspri...

Page 52: ...letnosti v robku V z ru nej dobe bud odstr nen bezplatne v etky chyby vzniknut na v robku n sledkom v robnej vady Z ruka sa nevz ahuje na chyby sp soben nespr vnou obsluhou a dr bou Z ruka sa nevz ahu...

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