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5.4 Operating System

 

The main working body of a moving truck is a cargo fork, which relies on a fork to carry the 

pallet or cargo for transport and short distance transportation.The expansion of the cylinder 

is realized by the control of the operating handle, and the pressure oil is provided by the 

pumping station. 

5.5 Electric System 

The electrical system includes walking and operation control. The truck use AC electric 

control assembly.

 

The meter has a battery indicator .When the battery power is too low, the electric meter 

will cut off the starting control line of the oil pump motor. The moving truck can only walk 

without lifting the fork, and the prompt should be charged immediately. The motor of oil 

pump is the dc motor for 5 minutes, so the pump motor is not suitable for long running. That 

is, the lifting movement should have time interval, can not continuously carry on, otherwise 

would make the motor heating, even burn.

 

Special note: when the truck is used for a long time, the starter of the oil pump motor 

may fail, and it can't be broken after being sucked or closed. The latter is not throw control 
handle, the oil pump motor is kept in the rotation, should immediately stop at this moment, 
to cut off the power supply (unplug battery plug-in), make the oil pump motor stop running, 
and promptly replace the starter. 

5.6 Hydraulic principle 

The oil pump motor drives the gear pump to provide hydraulic power,lifting oil cylinder is 

responsible of fork’s lifting and lowering,The control of the lift oil road is controlled by the 

buttons on the operating handle,The lifting action is controlled by a single action oil circuit 
on the valve block.This model of the hydraulic system pressure can only be adjusted on the 
valve block, has been debugging good, before they go out after they leave the our company 
after-sales personnel or professional maintenance personnel are strictly forbidden to adjust 
themselves, so as to avoid safety accident. 

Summary of Contents for EP18LI Series

Page 1: ...The Specification EP18LI EP20LI Series Lithium Iron Walkie Pallet Jack Note Before using must read this manual and the various warning label EKKO Material Handling Equipment Manufacturing Inc...

Page 2: ...of the Pallet truck working principle and operation maintenance and other aspects It can help operators use the Pallet truck more reasonable make its maximum effect It is hoped that Operator strictly...

Page 3: ...witch 11 8 3 The usage of horn button 11 8 4 Battery capacity indicator 11 8 5 Handling stacking operation 12 9 Maintenance 13 9 1Safety procedures for repair and maintenance 13 9 2 Daily Maintenance...

Page 4: ...iable braking good dynamic performance less noise less pollution and beautiful appearance This series truck is suitable for working on the smooth ground in warehouse if not please don t use it The ser...

Page 5: ...ctly prohibited If carried goods The goods must fall on the lifting point It is prohibited to use this truck on lifting or loading ramps The rated capacity is marked on the capacity label or nameplate...

Page 6: ...specification is for EP18LI EP20LI series 4000 4400LBS tramp type electric pallet truck follow as truck The type is EP18LI 20LI 18 20 load capacity is 4000 4400LBS meet the requirement of JB T8452 199...

Page 7: ...6 48 Outside distance of fork in 27 27 Turning radius in 55 55 Lifting speed laden unladen in s 0 8 1 1 0 8 1 1 Lowering speed laden unladen in s 1 5 1 5 1 5 1 5 Max Gradient performance laden unlade...

Page 8: ...e With battery as power producer and controlled by electrical and hydraulic trucks can do some actions like walking turning pallet fork lift etc 1 Switch for lifting and lowering 2 Switch for driving...

Page 9: ...hem 5 2 Steering system The operating handle drives the rotation direction sensor which can send out the turn signals that makes the truck turn around 5 3 Braking system 5 3 1Braking performance depen...

Page 10: ...ounting screw is adjusted to the specified air gap value The gear sleeve is fixed on the shaft and its outer tooth is matched with the inner tooth of the brake disc When working torque is transferred...

Page 11: ...carry on otherwise would make the motor heating even burn Special note when the truck is used for a long time the starter of the oil pump motor may fail and it can t be broken after being sucked or cl...

Page 12: ...9 6 Electrical Schematic Diagram...

Page 13: ...10 7 Hydraulic Schematic Diagram...

Page 14: ...he red emergency power switch down 5 Avoid take a sudden turn during driving the truck 6 Using truck Full load climbing a slope need to know the condition of the slope and press the travel switch as m...

Page 15: ...nt goods when weight completely left the heap of goods reduce the goods to the right position then walking for handling 2 The weight on the heap of goods Will weight low lean back door frame to storag...

Page 16: ...y short circuit When operating the accumulator connectors on it must be disconnected Use soft air suction or compressed air non conductive and anti static brushes to clean electric and electronic comp...

Page 17: ...to specified interval may cause malfunction of the truck and potential risk to human and equipment Maintenance periods listed in this manual apply to single shift a day under normal operation conditio...

Page 18: ...15 Replace the hydraulic filter...

Page 19: ...fire protection facilities 9 4 3 Battery type and usage note a The battery type of the car is lithium ion battery Battery voltage 24V This battery belongs to environmental protection battery without...

Page 20: ...ed capacity 40 60Ah Input 195 265VAC 50 60Hz Output DC24V10A The battery s non insulated terminal must be protected by an insulating cover When the battery is connected and connected to the socket the...

Page 21: ...s connection and connectors for obvious defects Observe strictly all safety instructions e g replenishment of the accumulator and preparation for recharging For safety working the truck should be adde...

Page 22: ...gravity of the truck in the middle of the fork 4 When using the truck keep the center of gravity between the two forks 10 2 2 When the van is not working it should be parked in a dry and ventilated ga...

Page 23: ...must prevent the unauthorized personnel from driving or operating the vehicle It is strictly prohibited to use vehicles to transport or promote personnel 10 4 4 Faults and defects the management must...

Page 24: ...wly when passing through curves narrow passages revolving doors and in unobstructed areas The driver must be able to visually detect sufficient braking distance between the vehicle and the vehicle in...

Page 25: ...cle changes any changes or changes that may affect the rated load stability or safe operation of the vehicle shall be subject to prior written approval by the original manufacturer or its successor 11...

Page 26: ...es service department of the manufacturer and have the problems solved by specially trained technicians 11 2 preparation work before repair In order to prevent accidents that may occur during the repa...

Page 27: ...The vehicle can only be used after the following operations have been completed clean the vehicle Check whether the brake function is normal check whether the emergency stop switch function is normal...

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