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8. Fault indicator

9. Lifting lock indicator

10.Seat switch (interlock) indicator light

11.Battery warning light

9.Changing and Replacement for battery

Only Qualified personnel are allowed to repair or recharge the

battery .Please be sure to follow this manual and battery

manufacturer

s instructions.

The battery is Lead-Acid battery.

Battery recycling is subject to national regulations .Please follow

these rules .

When handling batteries .Don

t use open flame which my cause gas

explosion.

Don

t place flammable materials and work equipment that may

generate sparks within a distance of at least 6.56 ft around the

forklift that needs to be recharged

It is forbidden to burn materials or burn liquid in the charging

area of the battery. It is strictly forbidden to smoke. The area must

be well ventilated.

Parking the car safely before you start charging ,installing

/replacing the battery

Before finishing the repairing .please make sure that all cables are

connected and there is no interference to the other part of car .

For standard batteries, the following lead-acid battery models are installed

in this category of truck:

1 3PZS/48V/420AH/1007

×

342

×

784 (L

×

W

×

H)

Only lead-acid batteries are allowed

The battery weight has a certain influence on car operation .

Please Consider the max working temperature of the battery.

Summary of Contents for EK18RR

Page 1: ...SPECIFICATION Scissor Reach Electric Truck EK18RR EK18RRL 20200905V01...

Page 2: ...th high quality motor traction battery and high power pumping station motor Therefore it has the characteristics of superior performance convenient operation wide field of view flexible steering relia...

Page 3: ...pany production model EK18RR EK18RRL Type Scissor Reach Electric Truck is a special motor vehicle used in factory tourist attractions amusement places which is specified by special equipment safety su...

Page 4: ...5 2Lifting Transportation 10 5 3Outage 11 6 Routine Inspection 11 7 The Schematic diagram of Operating Mechanism 13 7 1Schematic diagram 13 8Operating specification 14 8 1Parking 14 8 2Loading capaci...

Page 5: ...ce list 23 10 2Lubrication point 24 10 3Check and refill hydraulic oil 24 10 4Check the electrical fuse 25 10 5 Remove and reinstall the shield 25 11 Trouble shooting 26 12 After sales service 27 13 E...

Page 6: ...it has the characteristics of labor saving high efficiency stable cargo operation simple operation safety and reliability low noise and no pollution The biggest advantage of the Scissor Reach Electric...

Page 7: ...forward and backward and side shift Improper use can cause personal injury or machine damage Operators or operating companies need to ensure proper using The Truck needs to be used on a firm flat int...

Page 8: ...rer or its successor This includes the effects of changes such as Braking steering Visibility and the addition of removable accessories After the manufacturer or its successor approves the modificatio...

Page 9: ...1Overview of main components Figure 1 main components Table 1 main components 1 Overhead guard 2 Joystick 3 Steering wheel assembly 4 Foot switch 5 Main frame assembly 6 Battery 7 Fork carriage assemb...

Page 10: ...5 3 2Truck schematic diagrame Model parameters Figure 2 Schematic diagram...

Page 11: ...idth b11 mm 2 4 2 4 Dimensions 4 1 Mast Fork carriage tilt Forward back ward 123 27 96 42 4 2 Lowered mast height h1 mm 79 92 53 15 4 3 Free lift h2 mm 275 59 196 85 4 4 Lifting height h3 mm 318 9 240...

Page 12: ...m s 100 110 100 110 5 4 Reach speed with without load mm s 6 10 6 10 5 8 Maximum climbing ability with without load Electromagnetic Electromagnetic 5 10 Brake Type 6 6 Drive 6 1 Drive Motor kW 11 11 6...

Page 13: ...eplate C warning label D Load capacity Sign E our kinds of misoperations are prohibited F It is forbidden to stand on off the fork G Load capacity chart H Hook sticker I Warning be careful to pinch yo...

Page 14: ...d cargo will become unstable because of wind Don t lift the cargo in windy condition Observing different ground condition during driving The cargo may fall down or the car may lose control Please chec...

Page 15: ...he forklift Check if all parts are included and there is no damage Battery installation and charging refer to Chapter 9 Carry out daily inspection and machine function inspection 5 2Lifting Transporta...

Page 16: ...d check the truck to ensure no extrusion during storage When the car finally out of service send the car to designated recycling company According to regulations Oil Batteries and electronic component...

Page 17: ...t function and Reach function of the forklift Check the Buzzer Check whether the display is displayed normally Check that all bolts and nuts are tightened Check the function of Key switch Check the sp...

Page 18: ...erating Mechanism 7 1 Schematic diagram Fig 7 Operating console Fig 8 Schematic diagram of the joystick 7 1 Schematic diagram of Driving and Lifting lowering Fig 10 1 Driving diagram Fig10 2 Lifting L...

Page 19: ...e joystick Figure 10 1 to the middle position or release the foot switch Figure 7 6 to truck parking brake while driving The vehicle is equipped with a parking brake Always lower the forks completely...

Page 20: ...he car off the shelf separately Then Operate the joystick carefully lower the cargo in the F direction Figure 10 2 until the forks leave the pallet rack and then carefully drive the truck away from th...

Page 21: ...ure 9 Finally carefully pull up the emergency stop button Figure 7 3 to start the truck Move the handle to the operating area Fw Figure 12 Move the operating handle to the desired forward direction F...

Page 22: ...shown in the figure15 rotate the steering wheel in the N direction the truck rotates in the N direction and the truck rotates in the S direction When rotating the steering wheel in S direction When f...

Page 23: ...he torque is transmitted during operation then the brake disc can move axially on the gear sleeve When Magnet exciting coil 7 of brake is energized the coil produces a magnetic field that caused the a...

Page 24: ...de display and other display circuits According to the current demand of electric trucks this instrument has a brand new design in the control circuit and display form which can provide the driver wit...

Page 25: ...sparks within a distance of at least 6 56 ft around the forklift that needs to be recharged It is forbidden to burn materials or burn liquid in the charging area of the battery It is strictly forbidd...

Page 26: ...he car is easy to damage 9 2Charging Only be charged with included charger Before using the charger Please fully understand the contents of the charger manual Ensure good ventilation in charging room...

Page 27: ...ration Place safety device such as lifting jacks Wedges or Wooden blocks under the car to prevent accidental falling moving or sliding Use approved and distributor S original accessories Please consid...

Page 28: ...ring 12 Check and lubricate the pivot point 13 Grease fitting 14 Protect protective plates and replace it if they are Electric system 15 Check the wires for damage 16 Check electrical connections and...

Page 29: ...H LP 46 DIN 51524 Viscosity 41 4 47 33 Check the air gap for electromagnetic braking 34 Check emergency braking function 35 Detect reverse braking and regenerative braking 36 Check steering function 3...

Page 30: ...e cover The fuse is located as figure 14 The fuse specification is shown in table5 table 5 fuse specification Code Specificatio Qty FU1 300A 2 10 5 Remove and reinstall the shield Do not use the car i...

Page 31: ...pply Battery connector is not connected Check the battery connector and connect if necessary Fuse damage Check the fuse Battery discharge Charging the battery Emergency stop switch is activated Insert...

Page 32: ...rking area Lift the car up Place a loading device under the car and keep the car safely Then move the car out of the aisle 12 After sales service If there is a fault that cannot be eliminated by profe...

Page 33: ...28 13 Electrical Schematic diagram 13 1Electrical Schematic diagram...

Page 34: ...29 14 Hydraulic Schematic diagram 14 1Hydraulic Schematic diagram This manual final interpretation retained by manufacturers...

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