5.1 Assembly
Important. Pull out the power plug before
carrying out any maintenance, resetting or
assembly work on the cutting-off machine!
5.1.1 Saw assembly, assembling the base frame
and chassis (Fig. 1-8)
n
Place the saw with the table facing down on a flat
surface.
n
Secure the four legs (22) from the inside to the
machine body using four screws, washers, spring
rings and nuts (a, b, c, d) in each. When you
insert the legs make sure that the lugs of the legs
fit the shape of the mounts provided (Fig. 3).
n
Mount the four rubber feet (20) on the legs (22).
n
Secure the chassis (21) on the inside to the legs
(22) using two screws, washers and nuts (e, h, j)
in each. In doing so, the 4 spacers (l) must be
inserted between the legs (22) and the angle
brackets (A) on the chassis (21). Whilst carrying
out the assembly work, ensure that the round
surfaces on the angle brackets (A) point
downwards (Fig. 4-5).
n
Secure the metal brackets (k) to the legs (22)
using the screws, washers, spring rings and nuts
(g, h, i, j).(Fig. 6)
n
Turn the saw upside down and place it on the
floor.
n
Secure the holder for the extractor hose (26) to
the machine body using the screws, washers and
nuts (f, h, j) and tighten the hook for the tool (25).
Attach the push stick (6) to the hook for the tool
(25) (see Fig. 7 – 8).
n
The machine must be stable, in other words the
saw must be secured firmly to the floor using the
metal brackets on all four legs (Fig. 6).
5.1.2 Using the chassis (Fig. 9-10/Item 21)
n
To extend the chassis, raise the saw slightly at
the rear (Fig. 9/1) and pull the chassis (21)
forwards (Fig. 9/2).
n
Then lower the saw again, keeping it in this same
position.
n
The saw is now standing on the wheels and can
be transported by one person with the aid of the
handles (24).(Fig 10)
n
Important:
Never lift the saw by the sliding table.
n
Important:
After transportation, the chassis (21)
must immediately be retracted in order to ensure
that the saw is standing securely.
n
To do this, return the wheels to their starting
position by following the sequence in reverse.
5.1.3 assemble / dismantle / lock the sliding table
(Fig. 11-17/Item 3)
n
Carefully insert the sliding table (15) in the
slideways (B) and push it forwards to the point
where the locking hook (C) latches home. (Fig. 11
- 13).
n
To dismantle the sliding table (15), pull the sliding
table (15) forward until the latching hook (C)
becomes visible.
n
Press down on the latching hook (C) with one
hand and at the same time use the other hand to
pull the sliding table (15) forward and out of the
slideway (B) (Fig. 14).
n
To lock the sliding table (15), slide it backward
until the lever for the table lock (D) is under the
recess on the underside of the sliding table (15)
provided for it. Push the lever to lock the table (D)
upwards and lock it by turning it clockwise (Fig.
15 – 17).
n
Check whether the lever for locking the table (D)
is engaged correctly and the sliding table (15) is
locked.
n
To release the sliding table (15), unlock the table
lock (D) by releasing the lever.
5.1.4 Fitting / removing the saw blade guard (Fig.
18/Item 18)
n
Mount the saw blade guard (18) on the splitter
(17) so that the screw (E) fits through the hole (F)
in the splitter (17).
n
Do not tighten the screw (E) too far – the saw
blade guard (18) must be able to move freely.
Important.
The saw blade guard (18) must always be
lowered over the workpiece before you begin to
cut.
5.1.5 Fitting the extractor hose (Fig. 19-21/Item
19)
n
Fit the extractor hose (19) to the extractor adapter
(27) and the extractor port on the saw blade
guard (18) and secure it with the hose clips for
the extractor hose (28).
n
Secure the extractor hose (19) to the holder for
the extractor hose (26).
n
A suitable extractor system has to be connected
to the outlet of the extractor adapter (27).
n
To dismantle, proceed in reverse order.
5.2 Opening the chip box / Adjusting the splitter /
Replacing the saw blade (Fig. 22 – 23)
5.2.1 Opening the chip box (Fig. 22/Item 23)
n
Remove the saw blade guide (18) (see point
5.1.4).
n
Remove the sliding table (15) (see point 5.1.3).
n
To open the chip box (23), remove the two
screws (G) and flip open the chip box (23). Tip:
You will find it easier to remove the screws (G) if
31
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