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Eguana Evolve LFP Installation & Start-Up Manual Download Page 4

 
 
 

 

 

TABLE OF CONTENTS 
 

1 SAFETY ......................................................................................................................................................................................... 1

 

1.1

 

I

N CASE OF EMERGENCY

 .............................................................................................................................................................................. 1

 

1.2

 

B

ATTERY MODULE SAFETY PRECAUTIONS

 ................................................................................................................................................. 1

 

1.3

 

G

ENERAL SAFETY PRECAUTIONS

 ................................................................................................................................................................ 2

 

1.4

 

D

ISPOSAL AND 

R

ECYCLING

 ........................................................................................................................................................................ 2

 

2 INTRODUCTION .......................................................................................................................................................................... 3

 

2.1

 

A

BOUT THIS 

M

ANUAL 

–

 

T

ARGET 

A

UDIENCE

 ............................................................................................................................................ 3

 

2.2

 

I

NSTALLATION 

P

LANNING 

&

 

S

YSTEM 

C

OMMISSIONING 

-

  

S

UPPORTING 

D

OCUMENTS

 ......................................................................... 3

 

2.3

 

G

LOSSARY

 .................................................................................................................................................................................................... 3

 

2.4

 

P

RODUCT MARKINGS

 ................................................................................................................................................................................... 3

 

2.5

 

S

PECIAL TOOLS 

&

 HARDWARE

 ................................................................................................................................................................... 3

 

2.6

 

I

NITIAL 

I

NSPECTION OF 

M

ATERIAL 

L

IST 

–

 TOP LEVEL SYSTEM COMPONENTS

 ........................................................................................ 4

 

2.6.1 LFP install kit – mechanical parts and manuals ................................................................................................................... 5

 

2.6.2 LFP install kit – battery cables ................................................................................................................................................... 6

 

3 INSTALLATION SITE PREPARATION .................................................................................................................................... 7

 

3.1

 

O

VERVIEW OF 

PCS

 AND 

B

ATTERY COMPONENTS

 ................................................................................................................................... 7

 

3.2

 

I

NSTALLATION 

A

REA 

R

EQUIRED TO 

W

ALL 

M

OUNT 

PCS

 AND 

B

ATTERY

: ............................................................................................. 7

 

4 PCS AND BATTERY CABINET WALL-MOUNTING INSTRUCTIONS ............................................................................... 8

 

5 BATTERY MODULE ASSEMBLY ............................................................................................................................................ 10

 

5.1

 

B

ATTERY CABINET GROUND BUS

 ............................................................................................................................................................. 10

 

5.2

 

DC

 NEGATIVE POWER TERMINAL ASSEMBLY

 ......................................................................................................................................... 10

 

5.3

 

P

REPARING BATTERY MODULES FOR INSTALLATION

 ............................................................................................................................. 11

 

5.4

 

M

OUNTING AND GROUNDING THE BATTERY MODULES IN THE BATTERY CABINET

.............................................................................. 12

 

5.5

 

W

IRING THE BATTERY MODULES

 ............................................................................................................................................................. 13

 

5.5.1 Battery module DC -/+ jumper cable wiring ...................................................................................................................... 13

 

5.5.2 BMS communication jumper cable wiring .......................................................................................................................... 13

 

5.5.3 PCS to BMS communication cable ....................................................................................................................................... 14

 

5.6

 

DC-

 BATTERY MODULE TO CABINET 

DC-

 CONNECTIONS

 ..................................................................................................................... 15

 

5.7

 

PCS

 

DC+

 POWER AND BREAKER ASSEMBLY WIRING

 .......................................................................................................................... 16

 

6 SYSTEM ELECTRICAL WIRING .............................................................................................................................................. 17

 

6.1

 

AC

 POWER CONNECTIONS

 ...................................................................................................................................................................... 17

 

6.2

 

C

HASSIS 

G

ROUNDING

 .............................................................................................................................................................................. 18

 

6.3

 

C

OMMUNICATION 

W

IRING TO THE 

E

NERGY 

M

ANAGEMENT 

S

YSTEM 

–

 

RJ45

 

P

IN

-

OUT

 .................................................................... 18

 

6.4

 

AK1

 

E

VOLVE 

H

UB CONTROL CABLE

 ...................................................................................................................................................... 18

 

7 BATTERY MODULE BMS DEFINITIONS AND OPERATING STATES ............................................................................. 19

 

8 ESS STARTUP PROCEDURE .................................................................................................................................................. 20

 

8.1

 

S

YSTEM OPERATION

 ................................................................................................................................................................................. 20

 

9 PCS DISPLAY PANEL .............................................................................................................................................................. 21

 

9.1

 

LED

 

D

ISPLAY 

I

NDICATORS

 ...................................................................................................................................................................... 21

 

9.2

 

PCS

 DISPLAY PANEL INDICATOR SUMMARY

 .......................................................................................................................................... 21

 

9.3

 

S

ERVICE 

B

UTTON

...................................................................................................................................................................................... 22

 

9.4

 

B

ACKUP 

P

OWER 

O

PERATION

 ................................................................................................................................................................. 22

 

9.4.1 Backup Power Display Modes ............................................................................................................................................... 22

 

9.5

 

R

ESTARTING THE BATTERY SYSTEM AFTER LOW BATTERY SHUTDOWN

 ............................................................................................. 23

 

10 MAINTENANCE ....................................................................................................................................................................... 23

 

11 SERVICEABLE PARTS – BATTERY MODULE REMOVAL/REPLACEMENT ................................................................ 23

 

12 TROUBLESHOOTING ............................................................................................................................................................ 24

 

Summary of Contents for Evolve LFP

Page 1: ...DO 82013Rev1 Evolve LFP Installation Startup Manual For use only with battery models Pylontech US3000 US3000C...

Page 2: ...DO 82013Rev1...

Page 3: ...connected to a dedicated branch circuit in the main electrical panel An external disconnect switch shall be provided in the end installation by others for the AC Grid output circuit CAUTION This equi...

Page 4: ...ING BATTERY MODULES FOR INSTALLATION 11 5 4 MOUNTING AND GROUNDING THE BATTERY MODULES IN THE BATTERY CABINET 12 5 5 WIRING THE BATTERY MODULES 13 5 5 1 Battery module DC jumper cable wiring 13 5 5 2...

Page 5: ...s 28 Table 9 SA11 Ramp rate settings 29 Table 10 SA12 Specified power factor settings 29 Table 11 SA13 Volt VAR Mode 30 Table 12 SA14 Frequency Watt settings 31 Table 13 SA15 Volt Watt Settings 31 13...

Page 6: ...ructions closely Login to the remote monitoring system for operating status 1 1 In case of emergency In all cases If safe to do so switch off the AC breakers external to the system Contact the fire de...

Page 7: ...manual and are familiar with its operation and hazards Only connect the PCS cabinet to a compatible electrical service as defined in the model specifications The PCS must be connected to a dedicated...

Page 8: ...way requires installer administration and device commissioning prior to operation of the Evolve LFP energy storage system Refer to the Fleet Installer Administration Guide and the Evolve Hub Install a...

Page 9: ...e is present please contact your local distributor Item Eguana P N Description 1 ACB05U LP PCS cabinet and cover 2 ACB05 PB Battery Cabinet and cover 3 Wall mount bracket 4 US3000C US3000 4 battery mo...

Page 10: ...ttery rack partition bracket includes attached battery retaining clip 801003044 PCS Cabinet 5 1 LP kit Incl levelling bracket cabinet coupler end plate plug and PCS BMS communication cable The PCS BMS...

Page 11: ...BLK 400 mm WI0CUS300002 4 3 801003789 DC module jumper RED 180 mm WI0BSC100001 5 1 801003796 DC terminal jumper RED 400 mm WI0CUS300001 6 1 801003797 DC terminal jumper RED 700 mm WI0PUS300001 7 2 80...

Page 12: ...upon operating ambient temperature Radiant heat absorbed in direct sunlight will greatly reduce the performance of the battery and will prematurely cause degradation of the display indicator panel on...

Page 13: ...ackaging and stand the cabinet upright Remove the front cover 3 Mount the two leveling brackets to the back side of the cabinet Each side of the cabinet must have a rubber washer in direct contact wit...

Page 14: ...washers on the bolts on the battery side of the cabinet 15 Mount the battery cabinet side coupling plate and fasten with the lock nuts Torque to 10 15 in lbs WARNING The mounting bolts of the flange a...

Page 15: ...is not covered by the manufacturer warranty 1 Mount the four ground wires provided in the battery module grounding kit into the 4 position ground distribution block 5 2 DC negative power terminal asse...

Page 16: ...at the bottom of the module while the upper rack chassis ground terminal is at the top 1 not shown Remove a battery from its packaging Remove the rackmount ears if supplied with the battery 2 Attach...

Page 17: ...Repeat steps 1 and 2 above with the 2nd lower rack module 4 Mount the lower rack retaining clip 5 Install the battery rack partition bracket as shown using the two M5 keps nuts provided Note Remove th...

Page 18: ...the cables in the following sequence IMPORTANT All module interconnecting BMS jumpers terminate at the Linkport terminals Note the Linkport reference 0 an 1 for each port connection 1 Terminate the B...

Page 19: ...es sync to the master Model US3000 Terminate the PCS BMS jumper cable in the CAN port of battery 1 Model US3000C Terminate the PCS BMS Console Y cable jumper in the A CAN and Console ports of battery...

Page 20: ...referenced A3 should already be terminated at the cabinet DC terminal 1 Connect the DC power cables referenced A3 to the DC terminals of batteries 1 and 4 as shown Ref P N Description Pylon p n label...

Page 21: ...o 15 in lbs 3 Terminate the DC power cables referenced B2 and B3 at the lower battery DC power posts as shown Mount only one cable per post 4 Mount the breaker assembly to the cabinet wall using the h...

Page 22: ...al service supplying split phase 240 120 Vac 60 Hz The backup operation of this product is a secondary application and is intended to supply emergency backup operation only Note The PCS provides galva...

Page 23: ...w impedance path from AC Filter Board to System Ground and further to the building Ground Earthing point 6 3 Communication Wiring to the Energy Management System RJ45 Pin out The EMS panel supplied wi...

Page 24: ...s indicator Light on when BMS power button on Startup button Press hold 0 5s to energize the DC bus Use the startup button on the master battery module only Battery state of charge indicator Alarm ind...

Page 25: ...w minutes to a few hours depending on the difference in battery module SOC Refer to the BMS face plate in figure 15 that applies to the battery model supplied with the system 1 Turn ON the BMS power s...

Page 26: ...om being activated They can be re activated by pressing the service button 9 2 PCS display panel indicator summary LED Mode Definition State of charge Each LED represents 20 SOC Solid battery idle Cha...

Page 27: ...is interruption a desktop or portable UPS is recommended if continuous operation is desired for any electronic devices IMPORTANT Surge rated loads i e power tools portable air conditioners may cause a...

Page 28: ...mately 5 minutes Note If necessary the load circuits can be shut off inside the backup panel to increase the battery charge rate Do not shut off the PV circuit 10 Maintenance This is a maintenance fre...

Page 29: ...rcuits keep PV ON in the backup panel and do not attempt to resume backup operation until adequate sunlight is present to provide a solar charge of the battery All panel lights flashing System is atte...

Page 30: ...y OVC I II III or IV OVC III Pollution Degree 3 Lightning protection IEEE 62 41 2 location category B low exposure Normal Operation Temperature Range Humidity 40 to 50 C limited by battery see below N...

Page 31: ...wire size of main DC 70 mm2 AWG 2 0 Circuit Breaker Positive Pole 180A or 175A UL 489 Max wire gauge of branch circuit 50 mm2 AWG1 0 Grounding terminal DC negative grounded 70 mm2 AWG 2 0 Maximum Num...

Page 32: ...uration s Maximum Trip Time s Operating Mode During Ride Through High Voltage 2 HV2 V 120 N A 0 16 N A High Voltage 1 HV1 110 V 120 12 13 Momentary Cessation zero power Near Nominal NN 88 V 110 Indefi...

Page 33: ...Mandatory Operation FW Continuous Operation CO 57 0 f 63 0 Indefinite Indefinite Continuous Operation FW Under Frequency 1 UF1 56 0 f 57 0 20 21 Mandatory Operation Under Frequency 2 UF2 f 56 0 N A 0...

Page 34: ...0 33 Table 10 SA12 Specified power factor settings SA12 Specified Power Factor Parameter Value for Rule 21 Value for Rule 14H Apparent power rating for function VA 5000 Output power rating for functio...

Page 35: ...Default function status Enabled Enabled Default response time ramp to Qmax ind s 10 10 Default power prioritization Q Q Default Voltage at Q1 V 110 4 112 8 Default max reactive power production setti...

Page 36: ...oltage Watt Parameter Value for Rule 21 Value for Rule 14H Output power rating for function W 5000 AC voltage range with function enabled V 120 0 132 0 Nominal AC voltage V 120 AC voltage accuracy Vno...

Page 37: ...r Pylontech US3000 modules 0 1000 2000 3000 4000 5000 6000 0 10 20 30 40 50 60 70 80 90 100 AC POWER VA SOC AC Power Charge Derating 10 40 0 5 45 50 5 55 10 60 10 40 oC 0 5 45 50 oC 5 55 oC 10 60 oC 1...

Page 38: ...33 Figure 23 Energy storage system thermal derated charge and discharge curves with base battery cabinet including four Pylontech US3000C modules...

Page 39: ...elow Each component should be inspected visually for any damage that may have been caused by shipment If damage is present please contact your local distributor 2 6 1 LFP expansion install kit mechani...

Page 40: ...1200 mm WI0CUS300006 5 3 801003789 DC module jumper RED 180 mm 1 spare WI0BSC100001 6 2 801003800 DC module jumper RED 1100 mm WI0CUS300007 7 2 801003799 DC terminal jumper RED 1200 mm WI0CUS300005 8...

Page 41: ...with the cable referenced A5 in figure 25 below A 5 Battery module wiring 1 Connect the internal power and communication jumper cables as shown in sections 5 5 1 and 5 5 2 Note the relative position...

Page 42: ...daisy chain jumper cables Note Battery module ground cables are one per battery with a home run to the cabinet chassis ground terminal Ref P N Description Ref P N Description A1 3790 DC module jumper...

Page 43: ...INSTALLATION NOTES...

Page 44: ...Eguana Technologies Inc Doc 82013Rev1 2021...

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