EGS Appleton JBR Series Instruction For Installation And Maintenance Download Page 2

EGS Electrical Group • 800-621-1506 • www.appletonelec.com

Page 2   

330112  Rev. D 05/31/06   

Except as expressly provided by Appleton Electric, 
LLC (Appleton), Appleton products are intended for 
ultimate purchase by industrial users and for opera-
tion by persons trained and experienced in the use 
and maintenance of this equipment and not for 
consumers or consumer use.
Appleton warranties DO NOT extend to, and no 
reseller is authorized to extend Appleton's warranties 
to, any consumer.

MODIFICATION WARNING

DO NOT modify these devices in anyway.  Replace any 
missing or broken parts with proper replacement parts 
from Appleton Electric, LLC.  Modi

fi

 cation of these devices 

or substitution of parts with non-standard parts may result 
in serious/fatal person injury from electrocution.

DAMAGE WARNING

If any part of the receptacle appear to be missing, broken 
or shown sign of damage:

DISCONTINUE USE IMMEDIATELY!

This condition could cause serious/fatal personal injury due 
to electrocution and/or equipment damage.  Repair with the 
proper replacement part(s) before continuing service.

ELECTRICAL WARNING

Electrical power must be turned  "OFF" before and during 
installation and maintenance.  Failure to do so may result 
in serious or fatal injuries due to electrocution.

MODIFICATION WARNING

Use only copper cable or wire per the National Electric 
Code (NEC) for given amp rating of the receptacle.
Tighten terminal block lug screws to the torques given in 
"Table A" for the listed wire ranges.
Failure to do so may result in over stressed wire termina-
tions which could cause the conductors to pull out of the 
terminal block and cause serious/fatal injuries due to 
electrocution.

WIRING WARNING

A wire scheme must be followed so that the same color 
wire is always put into the same numbered contact open-
ing in all plugs, connectors and receptacles in the system.
This will help to insure the correct polarity for the system 
and helps to eliminate possibilities for equipment damage 
and/or personal injuries due to electrocution.

CAUTION

To prevent ignition of hazardous atmospheres do not use 
in Class I, Group F locations that contain electrically con-
ductive dusts.

 WIRE  TIGHTENING

 RANGE 

TORQUE 

 (AWG) 

(IN-LBS)

 2/0-6 

120

 8 

40

  10 - 14 

35

TABLE A:

Tightening torque terminal block lug screws

      CABLE 

PLUG CATALOG NUMBER 

   DIAMETER 

30 AMP 

60 AMP

    (INCHES) 

2W, 3P 

3W, 4P 

2W, 3P 

3W, 4P

  .390 - 1.375 

ACP3023BC 

ACP3034BC 

ACP6023BC 

ACP6034BC

  .500 - .875 

CPH3023B 

CPH3034B 

---- 

---- 

 

  .390 - 1.375 

---- 

---- 

CPH6023BC 

CPH6034BC

       APPLETON 

APPLETON 

APPLETON 

APPLETON  CROUSE-HINDS

    RECEPTACLE 

RECEPTACLE  

PLUG 

PLUG 

PLUG

         RATING 

CAT. NO. 

RATING 

CAT. NO. 

CAT. NO.

600 VAC, 30 A 10 HP 

JBR3023-150 

600 VAC, 30 A, 10 HP  ACP3023BC 

APJ3385

600 VAC, 60 A, 20 HP  JBR6023-150 

600 VAC, 60 A 20 HP  ACP6023BC 

APJ6385

600 VAC, 30 A, 20 HP  JBR3034-150 

600 VAC, 30 A, 20 HP  ACP3034BC 

APJ3485

600 VAC, 60 A, 30 HP  JBR6034-150 

600 VAC, 60 A, 30 HP  ACP6034BC 

APJ6485

Note:

The Appleton "JBR" receptacles and "ACP" plugs are UL listed combinations.
The Appleton "JBR" receptacle with Crouse-Hinds UL listed "APJ" series plugs are UL Classi

fi

 ed combinations.

"JBR" receptacle and "APJ" plugs are Classi

fi

 ed for Class I, Div. 1, Groups B, C and D.

Receptacles with the P4 option have the interior rotated 22 1/2° for special polarization applications. They are compatible 
only with Appleton plugs with the P4 option, or Crouse-Hinds plugs with the S4 option.

INTERMATEABILITY CHART

ACP & CPH PLUGS FOR JBR RECEPTACLE

TABLE B:

SUPPLEMENT 

1

WIRE
            TERMINAL BLOCK

              LUG SCREW

                   SCREWDRIVER

ACP

CPH

Summary of Contents for Appleton JBR Series

Page 1: ...with receptacle when switch is ON E Positive contact Brass contacts have integral springs for positive maintained electrical contact F Receptacle face enables the engagement of plugs for a weatherproo...

Page 2: ...fatal injuries due to electrocution WIRING WARNING A wire scheme must be followed so that the same color wire is always put into the same numbered contact open ing in all plugs connectors and receptac...

Page 3: ...JBR RECEPTACLE WITH SCREW COVER NOT SHOWN DRILLING PLANS FOR MOUNTING BOLTS 4 KEY HOLE SLOTS FOR 3 8 BOLTS 10 18 25 9 CM 3 75 9 5 CM 11 75 29 8 CM 13 27 33 7 CM 3 53 9 0 CM LOCKOUT HOLE CONDUIT ENTRY...

Page 4: ...e assembly on the previously prepared mounting bolts with the receptacle face 1 at the lower most position see Figure A Make sure that the shank of each of the bolts is in the small part of the key ho...

Page 5: ...t apply power until the following steps are completed A Test to verify correct phasing and ground connections B Test insulation resistance by meggering high voltage or hi pot test to be sure the syste...

Page 6: ...eptacle D A hole is provided in the receptacle cover for the use of padlocks see Figure B to lockout unauthorized movement of the handle 9 from the OFF position 11 MAINTENANCE A Receptacle must be ins...

Page 7: ...25 30 in lbs torque D COVER AND HOUSING HINGES WITH RECEPTACLE COVER CLOSED Referring to Figure G loosen and remove housing hinge bolts Replace old hinge assemblies with the new assemblies 2 as shown...

Page 8: ...eather shown in Table G if desired Apply grease to threads of drain and breather as previously stated in this instruction sheet Install the drain and breather and turn in until snug and then 1 2 turn...

Page 9: ...ver Assembly 350417 G 1 60 3W 4P Screw Cover Assembly 350420 G 1 4 30 2 Pole Disconnect Switch 501734 1 30 3 Pole Disconnect Switch 501735 1 60 2 Pole Disconnect Switch 301607 1 60 3 Pole Disconnect S...

Page 10: ...UD TYP TERMINAL BLOCK MOUNTING SCREW TYP 4 REQD TERMINAL BLOCK LUG SCREW TYP TERMINAL BLOCK LUG SCREW TYP RECEPTICAL HOUSING CLOSE UP PLUG CLOSE UP PLUG MOUNTING FEET SCREW TYP RECEPTICAL WITH FLIP CO...

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