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Ego®

    

Page 6 

Ref: EGO300-UM-1013-Rev.A

In order to engage the rollers, fit the end socket of the Engagement Tool (20) on the spindle (Fig.2G) on the right or left 
drive unit. 

Position the engagement tool parallel to the ground, then rotate the tool through approximately 180° degrees. 
Note: to engage the rollers you always rotate the tool towards the tyre, irrespective of which side you are operating the 
engagement from.

The engagement mechanism utilises a simple over-centre cam that pushes the rollers onto the tyres and then locks into 
place automatically. If the mover has been installed correctly, at exactly 20mm away from the tyres when disengaged, 
the amount of force provided onto the tyre by the roller will be sufficient for most circumstances of use (Fig.15).

To disengage the rollers, simply refit the tool onto one of the spindles and rotate away from the tyre. Please note that you 
will feel a small amount of resistance initially as you disengage the cam from its locked position; the spring will then do 
the rest of the work and pull the roller away from the tyre and into the fully disengaged position (Fig.14).

Engaging the Rollers

Operation - Detaching/Attaching the Motors

The motor units are designed to be easily attached/detached if you do not wish for them to remain in position during 
transit or if you only envisage yourself using the mover system at your home rather than during your holiday.

If you have opted for temporary fitment then each motor must be fitted onto the cross bar before operation.

Locate the appropriate side motor (1 or 2) and slide onto each end cross bar (3&4) then secure into position by insert-
ing the wire-lock pins (9). You must ensure that the pin is locked in place with the spring wire fully locked. Please refer to 
Fig.10 and Fig.11 for reference.

Operation - Motor Units

The mover has two Motor Units (1 & 2). In general they are mounted in front of the axle of the caravan/trailer. Both units 
are identical but cannot be switched. Please refer to Fig.2

Fig.2   

A: 

Drive roller

 

 

B: 

12V Motor

 

 

C: 

Connection Terminals (+ and -)

 

 

D: 

Base Unit

 

 

E: 

Drive Unit

 

 

F: 

Gear Housing

 

Always ensure that you are close enough to engage the caravan’s handbrake when manoeuvring on

 

uneven terrain and gradients/slopes in case of mechanical failure. Do not use the mover as a brake,  

 

when you have finished manoeuvring always engage the caravan’s handbrake.

 

SAFETY FIRST! Ensure that there are no persons or obstructions in the vicinity of the caravan prior to  

 

testing.

Summary of Contents for EGO300

Page 1: ...User Manual For use with Model Number EGO300 Ref EGO300 UM 1013 Rev A REMOTE CARAVAN MOVER Installation guide and user information UK...

Page 2: ...SNAPPER PIN A3 Package Contents Fig A 1 2 3 4 5 6 9 10 11 12 13 14 17 18 19 20 21 22 23 24 25 7 Motor B Motor A Cross Actuation Assembly optional extra SNAPPER PIN A3 8 15 16...

Page 3: ...63 0 16 216 5 1 0 0 7 56 685 1 6 72 5 1 6 1 5 1 8 5 4 0 339 5 1 Parts Identification Fitting Diagrams Fig 1 Fig 2 Fig 3 A B C D E F G H B C A B C D E F G Fig 5 A Fig 7 A B A 185mm min 30mm to 45mm 165...

Page 4: ...Fig 9 Parts Identification Fitting Diagrams Fig 8 A 10mm EM4445 Motor A Motor B Overhead View Motor B Motor A Fig 12 Fig 10 Fig 11...

Page 5: ...127 6 5 1 85 1 5 6 53 1 6 81 66 27 5 6 63 0 16 216 5 1 0 0 7 56 Parts Identification Fitting Diagrams Fig 13 Fig 14 Fig 15 20mm A Disengaged Position Engaged Position Fig 16 Caravan Front 3 4 A B 1 2...

Page 6: ...V chassis which has a frame thickness of less than 2 8mm These must be positioned behind the axle using pre drilled holes already available on the chassis so your mover must be fitted behind the axle...

Page 7: ...r Chassis Clamp Plate 26 1 User Manual not illustrated 13 8 Chassis Clamp Nylock Nuts M10 27 3 AAA type 1 5V Batteries not illustrated 14 8 Chassis Clamp Bolts M10x55 Package Contents Parts List Page...

Page 8: ...have an L shape or U shape profile Please refer to Fig 4 Fig 6 for reference on dimensions and clearances BEFORE you proceed any further with installation If your chassis has different dimensions to...

Page 9: ...ge Contents List Make sure the caravan is prepared for installation Check before installation that important areas such as drains spare tyre etc do not cause any obstruction to the function of the mov...

Page 10: ...Table A All the electrical components are pre wired with weatherproof two pole plug connectors Each motor unit has a plug connector secured to the top which are pre wired to the positive and negative...

Page 11: ...NOT exceed the total Safe Working Load SWL DO NOT make any modifications on the caravan mover mechanical or electronically This can be very dangerous No warranty claim will be accepted and we cannot...

Page 12: ...lers Operation Detaching Attaching the Motors The motor units are designed to be easily attached detached if you do not wish for them to remain in position during transit or if you only envisage yours...

Page 13: ...ered for damage caused by leaking batteries Slide the rear cover on gently and it will click into place The Electronic Control Unit 7 which is mounted inside your caravan is responsible for controllin...

Page 14: ...aravan to be manoeuvred in the same way as a single axle as the turning circle is greatly increased compared to a single axle caravan Also the amount of different manoeuvres required to locate park yo...

Page 15: ...ravan mover maintained and visually inspected This inspection must include all the bolt nut connections the cables and electrical connections and lubrication of movable parts joints In case of any fai...

Page 16: ...on and Red LED is flashing continuously Check your charging equipment and try to discharge the battery by connecting using a light or other load If this does not give any result renew mover battery be...

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