GCU -DG4 Manual
EGCON CO., LTD
18. Cause of Breakdown and Solutions
Symptom
Cause
Solution
When there is no power (No
vision in LCD display)
DC circuit breaker is open
Close DC circuit breaker
DC fuse is disconnected
Replace fuse with the same capacity
Wrong wiring
Correct wiring referring to the circuit
diagram
Flat battery
Recharge battery at least 5 hours
Cannot start (starter motor is
not working)
Flat battery
Recharge battery at least 5 hours
Breakdown
of
start-assistant
magnet
Replace start-assistant magnet
Breakdown of starter motor
Replace starter motor
Wrong or no wiring.
Correct
wiring
by
referring
to
the
circuit diagram
When
cannot
start
(starter
motor is working)
Breakdown of pre-heating plug
Replace pre-heating plug
Wrong ENGINE TYPE setting in
environment settings
Correctly
select
ETR
and
ETS
by
inquiring the engine manufacturer
When cannot start (stops
soon after the start)
Wrong
PICK-UP
SETTING
in
environment settings
Correctly enter number of ring gears
by inquiring the engine manufacturer
Wrong or no OPG wiring
Correct
wiring
by
referring
to
the
circuit diagram
OPG alarm upon the start
Wrong or no OPG wiring
Correct
wiring
by
referring
to
the
circuit diagram
Wrong
OPS
MODE
setting
in
environment settings
Correctly set OPS MODE
Did not use correct sensor
OPU must use products from VDO
Inaccurate RPM of generator
Wrong
PICK-UP
SETTING
in
environment settings
Correctly enter number of ring gears
by inquiring the engine manufacturer
No light in GEN. RUN lamp
while
generator
is
in
operation.
Wrong or no wiring of PICK-UP
Correct
wiring
by
referring
to
the
circuit diagram
Wrong or no wiring of generator
voltage GEN.VOLT socket
Correct
wiring
by
referring
to
the
circuit diagram
Inaccurate voltage value
Wrong
CT
RATIO
setting
in
environment settings
Enter correct CT ratio of CT used
Generator voltage input and CT
input are different
Correct
wiring
by
referring
to
the
circuit diagram
Indication of power factor is
not normal
Second wiring of CT is wrong
Correct wiring by checking polarity of
CT and referring to circuit diagram
No
automatic
operation
of
generator
upon
commercial
power outage
Wrong COMP POWER setting in
environment settings
Select whether to receive input of CNT
socket by commercial power outage
signal or by directly detect voltage of
commercial
power
and
arrange
corresponding circuit.
No input of ACB
The
generator
voltage
is
measured lower than UVR value.
Adjust AVR so that generator voltage
is measured normally.
Summary of Contents for GCU DG4
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