Egcon GCU DG4 User Manual Download Page 28

GCU -DG4 Manual

EGCON CO., LTD

18. Cause of Breakdown and Solutions

Symptom

Cause

Solution

When there is no power (No

vision in LCD display)

DC circuit breaker is open

Close DC circuit breaker

DC fuse is disconnected

Replace fuse with the same capacity

Wrong wiring

Correct wiring referring to the circuit

diagram

Flat battery

Recharge battery at least 5 hours

Cannot start (starter motor is

not working)

Flat battery

Recharge battery at least 5 hours

Breakdown

of

start-assistant

magnet

Replace start-assistant magnet

Breakdown of starter motor

Replace starter motor

Wrong or no wiring.

Correct

wiring

by

referring

to

the

circuit diagram

When

cannot

start

(starter

motor is working)

Breakdown of pre-heating plug

Replace pre-heating plug

Wrong ENGINE TYPE setting in

environment settings

Correctly

select

ETR

and

ETS

by

inquiring the engine manufacturer

When cannot start (stops

soon after the start)

Wrong

PICK-UP

SETTING

in

environment settings

Correctly enter number of ring gears

by inquiring the engine manufacturer

Wrong or no OPG wiring

Correct

wiring

by

referring

to

the

circuit diagram

OPG alarm upon the start

Wrong or no OPG wiring

Correct

wiring

by

referring

to

the

circuit diagram

Wrong

OPS

MODE

setting

in

environment settings

Correctly set OPS MODE

Did not use correct sensor

OPU must use products from VDO

Inaccurate RPM of generator

Wrong

PICK-UP

SETTING

in

environment settings

Correctly enter number of ring gears

by inquiring the engine manufacturer

No light in GEN. RUN lamp

while

generator

is

in

operation.

Wrong or no wiring of PICK-UP

Correct

wiring

by

referring

to

the

circuit diagram

Wrong or no wiring of generator

voltage GEN.VOLT socket

Correct

wiring

by

referring

to

the

circuit diagram

Inaccurate voltage value

Wrong

CT

RATIO

setting

in

environment settings

Enter correct CT ratio of CT used

Generator voltage input and CT

input are different

Correct

wiring

by

referring

to

the

circuit diagram

Indication of power factor is

not normal

Second wiring of CT is wrong

Correct wiring by checking polarity of

CT and referring to circuit diagram

No

automatic

operation

of

generator

upon

commercial

power outage

Wrong COMP POWER setting in

environment settings

Select whether to receive input of CNT

socket by commercial power outage

signal or by directly detect voltage of

commercial

power

and

arrange

corresponding circuit.

No input of ACB

The

generator

voltage

is

measured lower than UVR value.

Adjust AVR so that generator voltage

is measured normally.

Summary of Contents for GCU DG4

Page 1: ...10 Signals and Marks 14 11 Manual Operation 15 12 Automatic Operation 15 13 Engine Generator Protection Device Operation Test Identical for Both Manual and Automatic Operation 16 14 Modification of En...

Page 2: ...th wet hands as it may cause electrocution 4 Please do not touch when sheath of electric wire is damaged as it may cause electrocution 5 Please do grounding of electric wire to prevent electrocution W...

Page 3: ...and Functions 3 1 Control power supply 8 35Vdc Power consumption Below 5W on idle 360W maximum 3 2 Speed sensor MPU detection 0 7 000 Hz 3 20 Vac 3 3 Commercial power detection Max 500Vac 3 sides 4 l...

Page 4: ...s S T line voltage when light is on S N Shows S N phase voltage when light is on A2 Shows S phase current when light is on pF Shows power factor when light is on DCV Shows the voltage of battery when...

Page 5: ...tting value Check values on measurement screen when in operation Generator starter switch upon manual mode Decrease setting value Check values on measurement screen when in operation Generator stop sw...

Page 6: ...Flicker is on during the detection of excessive temperature of coolant Excessive Temperature of Lubricant Light turns on upon excessive temperature of lubricant Flicker is on during the detection of e...

Page 7: ...zzer sound upon input of power BP BP then goes to the initial display 1 1 Initial display 2 1 Displays R S phase voltage S phase current and frequency of generator 2 Pressing UP button takes display t...

Page 8: ...GCU DG4 Manual EGCON CO LTD 3 1 Displays line voltage of generator 4 1 Displays phase voltage of generator 5 1 Displays current of generator...

Page 9: ...tor 7 1 Displays speed of revolution operation hours of the generator and battery s voltage 2 Every number in First decimal place of the operation hours indicates 6 min 3 Pressing UP button takes to t...

Page 10: ...0 H172 D58 mm 7 2 Cut out W211 H162 mm 7 3 Mounting Holes W226 H60 mm 6pi 4H 7 4 Weight About 1 2kg including case 7 5 Outward drawing 8 Preparation before use 8 1 Connect circuits into input output s...

Page 11: ...detection of power outage signal Circuit Diagram 2 8 2 Please adjust settings of GCU DG4 to fit the generator Caution If settings are adjusted differently from the generator problems will arise durin...

Page 12: ...t values by Dividing CT 1000 by 5 When CT setting is different it displays different current value and voltage value 3 OPT WTG gauge setting set according to the settings menu 9 Regulator 9 1 TEST SW...

Page 13: ...Generator Stop Generator in operation 3 GR Grounding Relay Generator Stop Generator in operation 4 AFR Reserve Breakdown Input Generator Stop Generator in Operation 5 OTU Lubricant temperature gauge...

Page 14: ...interface Dry contact AC250V 15A 2sec 52 COM 52CX a ACB blocking interface Dry contact AC250V 15A 2sec 86X c 86X a Breakdown display interface Dry contact AC250V 10A 6X c 6X a Engine operation displa...

Page 15: ...number of ring gear depends on the manufacturer of engine 4 Starter motor circuit is blocked above IDLE SPEED 5 When starting engine the starter motor rotates for the duration set in 12 even with no...

Page 16: ...ator Protection Device Operation Test Identical for Both Manual and Automatic Operation 14 1 Operates in the case of breakdown and warning When protection device is in operation it is possible to RESE...

Page 17: ...ing with temperature sensor 1 Start engine 2 Check if RUN lamp of GCU is on and RPM 3 Ground WTU socket 4 Coolant over temperature lamp will blink during the setting time and after the setting time co...

Page 18: ...ion of Environment Settings 15 1 Change of Environment Setting Mode 1 1 Press PRG button when generator in stop mode or manual mode is stopped 2 Takes you settings mode 2 1 Settings mode 2 Over speed...

Page 19: ...line of the display when pressed ENT 3 Change setting values by using UP and DOWN 4 Press ENT 5 Number 2 in the third line of the display will blink 6 Change setting values by using UP and DOWN 7 Cha...

Page 20: ...ay when pressed ENT 3 Change setting values by using UP and DOWN 4 Press ENT 5 Number 5 in the third line of the display will blink 6 Change setting values by using UP and DOWN 7 Changed setting will...

Page 21: ...f display when ENT is pressed 3 Change setting values by using UP and DOWN 4 Press ENT 5 Number 5 0 in the third line of the display will blink 6 Change setting values by using UP and DOWN 7 Changing...

Page 22: ...setting menu 2 will blink in the second line of the display when pressed ENT 3 Change setting values by using UP and DOWN 4 Changed setting will be saved when pressed ENT 5 ACB control mode 6 MCCB con...

Page 23: ...Use neither 14 1 Start output time setting 2 Number 7 will blink in the second line of the display when pressed ENT 3 Change setting values by using UP and DOWN 4 Changed setting will be saved when pr...

Page 24: ...temperature gauge value revision setting 2 Number 0 will blink in the second line of the display when pressed ENT 3 Change setting values by using UP and DOWN 4 Changed setting will be saved when pre...

Page 25: ...when testing in the factory 20 1 Commercial power low voltage setting menu 2 Number 170 will blink in the second line of the display when pressed ENT 3 Change setting values by using UP and DOWN 4 Cha...

Page 26: ...and DOWN 4 Changed setting will be saved when pressed ENT 5 Low voltage setting range 170 220Vac 22 1 PT ratio setting menu for high voltage 2 of second line will blinks when ENT key is pressed 3 Cha...

Page 27: ...or Engines in the World Engine Manufacturer Engine Model Number of Ring Gears Engine Manufacturer Engine Model Number of Ring Gears JOHN DEERE 3179D 142 CATERPILLAR D399 183 4039D 142 DG399 183 6059T...

Page 28: ...Correct wiring by referring to the circuit diagram Wrong OPS MODE setting in environment settings Correctly set OPS MODE Did not use correct sensor OPU must use products from VDO Inaccurate RPM of gen...

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