EFOY EFOY Pro 1600 Manual Download Page 22 | Manualshive

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EFOY EFOY Pro 1600 Manual Download Page 22

4. Installation

23

Connection diagram

EFOY fuel cartridge

EFOY Pro Series

Battery

Load

1
2
3
4
5
6
7

EFOY Pro Series
connecting line to fuel cell
extension sense line (optional)
battery fuse 2 A
battery
extension power line (optional)
battery fuse in power line 15 A

FUSE 2A

RED

BROWN

FUSE 15A

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Summary of Contents for EFOY Pro 1600

Page 1: ...s 14 4 2 Mounting of the Fuel Cell 16 4 3 Connecting the Off Heat Duct 17 4 4 Connecting the Exhaust Hose 18 4 5 Installing the Fuel Cartridge Holder 20 4 6 Electrical Connection to the Battery 21 4 7...

Page 2: ...oblems and Solutions 45 7 3 Problems without Error Messages 47 7 4 Replacing Service Fluid 48 8 Data Interface and Accessories 49 8 1 Data Interface Functionality 49 8 2 Computer Interface Adapter 49...

Page 3: ...ctions first before using and follow the installation instructions Please contact our sales partner where you have bought the product in case you have questions about installation or operation Manufac...

Page 4: ...here there is no danger of freezing or use the automatic antifreeze feature see Chapter 5 10 Do not smoke when handling the unit or the fuel cartridges Keep away from heat and open flame There is a da...

Page 5: ...ident or if nausea occurs consult a physician immediately Be sure to bring the fuel cartridge label or these instructions to the consultation A caution concerning methanol can be found in the appendix...

Page 6: ...ion Storage and transport of methanol may be subject to statutory regulations More information is provided in the methanol safety data sheet on our website ww efoy pro com or by SFC directly 2 4 Norma...

Page 7: ...e European Community s 2004 108 EG guidelines for electro magnetic compatibility The following norms apply DIN EN 61000 6 1 DIN EN 61000 6 3 2 6 Seals of Approval These units have been tested in accor...

Page 8: ...technical queries on EFOY Pro fuel cells our EFOY customer service can be reached during office hours at the following numbers Freecall Germany 00800 73 27 62 78 From any other country please dial 49...

Page 9: ...r your local recycling center can provide information about proper disposal WARNING Danger of Suffocation Keep packaging away from children Plastic wrapping and cartons may cause suffocation Fuel Cart...

Page 10: ...FOY Pro Off heat duct Exhaust hose Charge line Service Fluid User manual A basic set is also available on demand EFOY Pro fuel cell Service Fluid User manual Unit Remote control with data line RC1 Fue...

Page 11: ...connection 2 Remote control connection 3 Data interface 4 Push button 5 LEDs 6 Connection for EH 1 exhaust hose and nozzle for service fluid 7 Fuel cartridge connection 8 Cooling inlet reverse 9 Warm...

Page 12: ...ure 5 C to 45 C 41 F to 113 F Storing temperature 1 C to 45 C 34 F to 113 F Recommended altitude Up to 1500 m 4920 ft Dimensions L x W x D 433 x 188 x 278 mm 17 0 x 7 4 x 11 0 in Inclination around th...

Page 13: ...45 C and direct sunlight 45 C 20 C Make sure when choosing an installation space that the temperature ranges between 20 C and 45 C The unit requires air from the outside and generates off heat that ne...

Page 14: ...o prevent heat accumulation This can be done with additional openings or an additional temperature controlled ventilator Install only in upright position Make sure that the device does not exceed the...

Page 15: ...ation Use proper screws and dowels if necessary so that the mounting plate cannot shake loose in case of an accident 2 Place the unit onto the mounting plate It is possible to mount the unit in 2 poss...

Page 16: ...ced ventilation within the installation space Sink the screws for the off heat flange into the holes provided Use the bow to conduct warm air to the side If you do not need the off heat bow you can co...

Page 17: ...e generated water in a separate water cartridge But make sure that there is a hose that allows the gasses including the carbon dioxide to evaporate from the water cartridge to the outside Remove the c...

Page 18: ...occur in the hose Make sure that the hose is neither clogged nor blocked The exhaust hose may not be longer than 50 cm in order to prevent freezing in winter The hose may be up to 150 cm long for sum...

Page 19: ...l cartridge connecting hose is neither crushed nor kinked ELECTRICAL CONNECTION Do not place fuel cartridges or reserve cartridges in front of the air intake or outlet Do not place objects such as res...

Page 20: ...se the wire harness included to connect the unit The circuit connecting the battery must contain a fuse Check the polarity see illustration before connecting the unit Both sensor and power lines must...

Page 21: ...and the battery supplies the power for the application The EFOY Pro can only be used to charge lead batteries which conform to the technical specification see chapter 3 3 page 13 The EFOY Pro can char...

Page 22: ...el cartridge EFOY Pro Series Battery Load 1 2 3 4 5 6 7 EFOY Pro Series connecting line to fuel cell extension sense line optional battery fuse 2 A battery extension power line optional battery fuse i...

Page 23: ...tery together A widely used combination is together with solar cells In this case it is recommended to adjust the charging parameter of the EFOY Pro so that it only switches on if solar alone can not...

Page 24: ...es for drilling and sawing when flush or surface mounting 2 Use a drill to start the opening and then cut out the rest of the opening with a keyhole or compass saw Connect the remote control with the...

Page 25: ...DL 2 data line included Then insert the plug into the left socket on the unit marked Remote Control If the DL 2 data line is not long enough you can replace it with a commercially available network l...

Page 26: ...sh button is used to control the unit Push button action Result Starting state Resulting state Push shortly 0 5s Reset On Off or Automatic Automatic On or Automatic Off Push longer 3s Switch On off Of...

Page 27: ...lable network cable Cat 5 patch cable auto reset 1 Display 2 Information button and language selection button 3 On Off button 4 Button for automatic operation auto 5 Yellow warning light Please change...

Page 28: ...8 0002 Serial number Automatic Operating hours 500 h Total operating hours Automatic Standby Standard display The standard display will be restored after about 30 seconds Alternatively you can return...

Page 29: ...tory setting German French Italian Dutch Spanish Continue pressing until the desired language appears Then hold 2 more seconds in order to set your language choice 5 4 Remote Control with Computer It...

Page 30: ...damage to the unit and may void the warranty Please pay attention to the Safety notice for methanol cartridges chapter 2 3 page 7 Note When the cartridge is empty Please change fuel cartridge will ap...

Page 31: ...connector onto the new fuel cartridge Press reset on the control panel to extinguish the yellow warning light and the maintenance message Notes For mobile applications the fuel cartridge needs to be p...

Page 32: ...rent is not stopped abruptly when the deactivation threshold is reached For this reason the EFOY Pro continues to charge for up to 3 h after the deactivation threshold set is reached by default 14 2 V...

Page 33: ...n is only possible when the battery voltage is below 13 2V 26 4 V On Charging mode Press on the control panel once if the unit has been switched off and twice if it is operating in automatic mode The...

Page 34: ...is automatically activated when the battery voltage is lower than 11 2 V 24 4 V for more than 15 minutes The battery protection charging mode ends when the voltage reaches 12 8 V 25 6 V This function...

Page 35: ...ode will appear on the second line The first line will indicate the current operating mode for example Off The antifreeze function works only as long as a fuel cartridge and a sufficiently intact batt...

Page 36: ...crew the fuel cartridge and close it with a cap Keep all elements clean WARNING Keep unit and fuel cartridges even empty or partially empty cartridges away from children Remove the exhaust hose Keep i...

Page 37: ...ries and sufficiently filled fuel cartridges frost protection it must be thawed out for approximately 24 hours at room temperature before commencing operation Use a proper box such as the original car...

Page 38: ...ar basis at least once a year if software updates are available EFOY Updater Update your EFOY Pro fuel cell quickly It s really easy Simply connect the EFOY Updater to the EFOY Pro fuel cell and the u...

Page 39: ...ntrol Otherwise the warranty is void Open the package of the replaceable filter not until case of use Keep filter and packaging out of the reach of children Do not store the filter at temperatures bel...

Page 40: ...suitable Allen key 4 Pull service cover 2 down 5 Pull foam 3 on the right side out 6 Push filter 4 to the right along flap 5 until the filter is exposed 7 Take filter 4 out of the filter compartment A...

Page 41: ...ose of used filters with plastic waste 6 5 FAQs und Service 1 The service message is displayed on my remote control via my modem How much time do I have to change the filter The message is displayed a...

Page 42: ...been changed Some liquid must have spoiled out Please add service fluid see 2 4 Some liquid leaked out by removing the filter A few drops of liquid may leak out Please use a clean and fluff less clot...

Page 43: ...repair yourself Please contact our sales partner where you have bought the product if you are unable to fix a malfunction by using these instructions Manufacturer s address SFC Energy AG Eugen S nger...

Page 44: ...lease contact the SFC partner where you have bought the product if the problem remains after a restart Please check exhaust hose Error 11 12 18 Stack does not reach expected voltage Check that the exh...

Page 45: ...age is too low power line Error 53 Battery voltage is too high power line Check connections Check whether the battery is the proper type Check battery voltage If too low use an external battery charge...

Page 46: ...ntrol has no or wrong connection Check remote control connection No battery connected wrong battery or undercharged Check contacts polarity cables and battery fuses Connect a charged battery to start...

Page 47: ...d Unplug the charge line Always keep the device s service fluid nozzle clean Use a clean pair of scissors to cut off the tip of the cap The service fluid bottle is for one time use only Remove the exh...

Page 48: ...n 2 RS232 RxD Receive Pin 3 RS232 TxD Transmit Pin 4 Ground Pin 5 Battery voltage Pin 6 Input fuel cartridge sensor FS1 Pin 7 Input Remote on contact CC1 Pin 8 Master slave parallel operation control...

Page 49: ...pervise the fuel cartridge level The EFOY Pro will go in an error as soon as the fuel cartridge is empty The optional fuel cartridge sensor FS1 monitors the level of the fuel cartridge and indicates i...

Page 50: ...ce and provides two sockets to connect the interface adapter IA1 and the fuel cartridge sensor FS1 together Parallel operation It is possible to parallel up to 5 EFOY Pro s to provide a higher power o...

Page 51: ...g auto and simultaneously This will deactivate the function and the unit cannot be started by a remote signal If you have locked the software a padlock will appear in the first line of the display 8 6...

Page 52: ...DuoCartSwitch enables the connection of two EFOY fuel cartridges to one EFOY Pro fuel cell The switching valves switches automatically from one cartridge to the other The autonomy of the application c...

Page 53: ...Parts WARNING Use only original equipment Use of unauthorized parts compromise safety and void the warranty For a full accessories and spare parts list please visit www efoy pro com 9 2 Output charac...

Page 54: ...673 5920 Fax 49 89 673 592 369 Email Sales sfc com web www efoy pro com EFOY 2200 U I and U P Characteristic Output Voltage V Output Power W Output Current A Output Current A Output Power M 120605_UM...

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