28JUL09
[Hoist Models: SL-145 & SL-180]
INSTALLATION INSTRUCTIONS
1.
Review all directions and diagrams provided before starting the C.V.S. installation.
2.
Attach the base plate bracket [Part No. 23H76] to the C.V.S. sub-assembly [Part No.
12H01] with fasteners provided (See drawing 11H99
Section View A-A
).
3.
Position the C.V.S. sub-assembly with attached base plate bracket on the side of the
mainframe z-channel (See drawing 11H99). Drill the necessary 13/32 Dia. holes into
the z-channel using the C.V.S. sub-assembly with attached base plate bracket as the
pattern to aid in locating hole placement. To allow for C.V.S. sub-assembly [Part No.
12H01] fastener clearance some notching of the z-channel lip may be necessary.
4.
Attach the C.V.S. sub-assembly and base plate bracket to the mainframe z-channel with
fasteners provided (See drawing 11H99).
5.
Drain hydraulic oil level in the tank to just below the 1 1/4” NPT Port.
6.
Remove the 90 degree hydraulic fitting [Part No. 10P44] that connects the upper
hydraulic steel tubing to the top bulkhead fitting (See drawing 90H90). Replace with
a swivel tee hydraulic fitting [Part No. 11P85] and retighten the hydraulic fittings (See
drawing 90H84).
7.
Remove the 1 1/4" NPT plug from the hydraulic tank. Install hydraulic fittings 12P20 &
12P92 as shown and tighten (See drawing 90H84).
8.
Install the two 90 degree hydraulic fitting [Part No. 12P69] into the hydraulic valve on the
12H01 C.V.S. sub-assembly and tighten (See drawing 90H84).
9.
Attach the hydraulic hose [Part No. 12P87] between the C.V.S. hydraulic valve and
swivel tee hydraulic fitting [Part No. 11P85], and tighten (See drawing 90H84).
10.
Determine the length of hose required to route the C.V.S. hydraulic valve to the hydraulic
tank; the hydraulic hose [Part No. 12P93] may need shortened
prior to final installation (See drawing 90H84) especially if
excess length exists. The hydraulic hose [Part No. 12P93]
comes with a reusable fitting that can be removed for purposes
of shortening the hose. Remove the reusable fitting and
shorten hose assembly as required. After hose has been
shortened, lubricate the insert threads of the fitting and the I.D.
of the hose (See Fig. 1). Measure 1 3/16 inches from the end
of the hose and mark the hose for the socket depth. Screw the
hose into the socket (left-hand thread) to the depth marked on
the hose. Screw the insert into the socket until the insert
touches the socket. Clean the inside of the hose assembly by
either clean compressed air through it or by flushing it.
CONTAINER VARIABILITY SYSTEM ASSEMBLY
(11H99)
Figure 1
Summary of Contents for SWAPLOADER SL-145
Page 1: ...Model SL 145 Parts and Operations Manual Hoist Serial Number ____________________...
Page 7: ...INTRODUCTION...
Page 14: ...INTRODUCTION 1 7 09 2009 90P52 PROP DECAL OPTIONAL 90P78 HIGH PRESSURE FLUID...
Page 15: ...INSTALLATION...
Page 38: ......
Page 39: ......
Page 42: ...Page 3 of 7 28JUL09...
Page 43: ...Page 4 of 7 28JUL09...
Page 44: ...Page 5 of 7 28JUL09...
Page 45: ...Page 6 of 7 28JUL09...
Page 46: ...Page 7 of 7 28JUL09...
Page 49: ......
Page 50: ......
Page 51: ...10 05 09 REAR LIGHT BAR ASSEMBLY 51H68...
Page 54: ...10 05 09...
Page 55: ......
Page 56: ......
Page 57: ......
Page 58: ......
Page 61: ...OPERATION...
Page 66: ...MAINTENANCE...
Page 68: ...SL 145 MAI 4 2 07 2009...
Page 80: ...PARTS LIST...
Page 81: ...11H80 REV B SL 145 SWAPLOADER HOIST BASE ASS Y 2 1 5 2 3 3 1...
Page 83: ......
Page 84: ......
Page 92: ...OPTIONS...
Page 95: ...HOIST INSTALLATION KIT EHV SL 145 12H80...
Page 96: ...EHV SUB ASS Y PUMP CIRCUIT 100 SERIES 91H22...
Page 97: ...EHV SUB ASS Y CHASSIS TANK CIRCUIT 100 SERIES 91H23...
Page 98: ...EHV SUB ASS Y VALVE HOSE CIRCUIT SL 145 91H25 REV A...