Edwards B756-51-991 Instruction Manual Download Page 22

B756-50-880 Issue C

Page 18

© Edwards Limited 2013. All rights reserved.

Edwards and the Edwards logo are trademarks of Edwards Limited.

MAINTENANCE

Table 4 - Fault finding

Symptom

Check

Action

The pump does not reach 80% speed 
on ramp-up.

Is the inlet pressure too high? Is the 
backing pressure too high?

If so, reduce the pumping load, or 
check for a gross leak into the 
system.

Is the EXT70/70/200H pump running 
too hot?

Increase the cooling air flow. Check 
that external heat sources (such as 
system bake out heaters) are not 
excessive.

Does the rotor rotate freely?

If not, the EXT70/70/200H pump 
bearings are damaged. Consult 
Edwards or the supplier.

The pump speed reduces while the 
pump is running.

Is the pressure too high?

If so, reduce the pumping load or 
check for a gross leak into the 
system.

Is the EXT pump running too hot?

Increase the cooling air flow.

Does the EXT pump rotor rotate 
freely?

If not, the EXT70/70/200H pump 
bearings are damaged. Consult 
Edwards or the supplier.

The EXDC160 Controller phase LED's 
do not go on.

-

Consult EXDC controller manual.

System operating pressure cannot be 
reached.

Is the pressure limited by water 
vapour?

Bake the system and pump.

Are any of the vacuum gauges 
contaminated?

If so, clean or replace them.

Is the pumping speed insufficient 
(due to poor conductance between 
the pump and the gauge or too large 
a chamber)?

Increase the conductance or reduce 
the volume.

Is the interstage inlet pressure > 0.2 
mbar (20 Pa)? 

If the interstage inlet pressure is too 
high, inlet pressure at the 
turbomolecular inlet is reduced; 
ensure that the interstage inlet 
pressure is < 0.2 mbar (20 Pa).

Is the backing pressure < 12 mbar 
(1200 Pa)?

Check for backing line leaks. If the 
backing pressure is too high, a larger 
backing pump may be required.

Is the high-vacuum area of the 
system contaminated?

If so, clean the high-vacuum system.

Check the rest of the system for 
leaks and contamination.

If found, clean the contaminated 
areas and repair the leaks.

The EXT is very noisy or there is 
excessive vibration or both.

Is the pump rotational speed the 
same as the resonant frequency of 
the attached system?

If so, change the natural frequency 
of the system or isolate the pump 
using flexible bellows.

Is the vibration being transmitted 
from the rotary pump?

If so, fit flexible bellows or a 
vibration isolator in the backing line.

Is the noise irregular and getting 
progressively worse?

If so, a bearing is defective. Consult 
Edwards or the supplier.

Is the EXT pump making a constant 
high-pitched noise?

If so, the rotor is out of balance. 
Consult Edwards or the supplier.

None of the above.

Consult Edwards or the supplier.

Summary of Contents for B756-51-991

Page 1: ...B756 50 880 Issue C Original Instruction Manual EXT70 70 200H...

Page 2: ...nts Class B Emissions EN50581 2012 Technical Documentation for the Assessment of Electrical and Electronic Products with respect to the Restriction of Hazardous Substances and fulfils all the relevant...

Page 3: ...d control 10 3 5 Electrical installation 10 3 5 1 EXDC160 Controllers 11 3 6 Cooling 11 3 6 1 Introduction 11 3 6 2 Forced air cooling 11 4 OPERATION 13 4 1 Start up procedure 13 4 2 Shut down procedu...

Page 4: ...200H system fitted to the Waters LCT flight tube 9 4 Cartridge pump fixing positions 16 5 Breakdown of spares items 21 Tables Table Page 1 Technical data 4 2 List of items supplied 8 3 Vent restructu...

Page 5: ...ions must be obeyed The use of WARNINGS and CAUTIONS is defined below CAUTION Cautions are given where failure to observe the instruction could result in damage to the equipment associated equipment a...

Page 6: ...point The blades present a rotational safety hazard when the pump is operational and a sharp edged hazard when the pump is stationary Care must be taken to avoid foreign objects entering the pump when...

Page 7: ...Ensure that vapour does not condense inside the pump If there is a requirement to pump a gas not in the list above contact the supplier for advice If the supplier is not contacted the warranty on the...

Page 8: ...ata Parameter EXT70 70 200H Notes Mass system 23 kg Eyebolt positions are supplied for lifting and handling Mass Cartridge pump 9 kg Outlet flange DN25NW Main inlet pumping speed TOF N2 170 ls 1 He 18...

Page 9: ...nitride phenolic resin and carbon fibre reinforced epoxy resin Further to this the machined from solid chamber the top interface plate and the junction piece are surface treated with Alocrom 1000 on...

Page 10: ...50 880 Issue C Page 6 Edwards Limited 2013 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited This page has been intentionally left blank Figure 1 EXT70 70 200H dimens...

Page 11: ...uter cardboard packaging and check the pump If the pump is damaged notify the supplier and the carrier in writing within three days State the Item Number of the pump together with the order number and...

Page 12: ...the LCT Premier flight tube Table 2 List of items supplied Qty Description Check 1 System chamber 1 EXT70 70 200H Split Flow Turbomolecular pump fitted to chamber 1 Top Interface Plate fitted to cham...

Page 13: ...rovided refer to Figure 3 The system mounting must be suitably rigid and capable of absorbing the rotational energy generated by the unlikely event of a failure of the pump rotor Contact Edwards for f...

Page 14: ...to suppress any back streaming of hydrocarbon oil from the backing pump Venting may be accomplished by one of the following methods Use a TAV5 or TAV6 solenoid vent valve accessory see Section 7 in p...

Page 15: ...TION The pump must be cooled by forced air cooling to prevent damage to the bearing Ensure that there is an adequate supply of cooling air to the pump During operation if the temperature of any surfac...

Page 16: ...B756 50 880 Issue C Page 12 Edwards Limited 2013 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited This page has been intentionally left blank...

Page 17: ...ual vent valve and an EXDC160 Controller 1 Close the valve in the backing line connecting the EXT70 70 200H pump to the backing pump 2 Switch off the backing pump 3 Switch off the power supply to the...

Page 18: ...ION 4 3 1 EXDC160 Controller The EXDC160 controller monitors the temperature of the EXT70 70 200H Split Flow pump and the electrical power consumption of the pump If the EXDC160 controller detects exc...

Page 19: ...when the bolt has been removed 4 The cartridge pump is removed from the chamber by tightening of the two nylon jacking screws fitted to the flange of the cartridge pump see Figure 4 The screws should...

Page 20: ...e to the forefinger and thumb of your gloved hand Slowly run the O ring between the greased thumb and forefinger to apply a light sheen of grease to the full diameter of the O ring It is very importan...

Page 21: ...5 Restart the system in accordance with the operating instructions and ensure leak tightness 6 The O ring piston seals fitted to the cartridge pump should be replaced whenever the cartridge pump is r...

Page 22: ...If so clean or replace them Is the pumping speed insufficient due to poor conductance between the pump and the gauge or too large a chamber Increase the conductance or reduce the volume Is the inters...

Page 23: ...urs every six months 6 2 Disposal Dispose of the EXT70 70 200H Turbomolecular Pump and any components and accessories safely in accordance with all local and national safety and environmental requirem...

Page 24: ...B756 50 880 Issue C Page 20 Edwards Limited 2013 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited This page has been intentionally left blank...

Page 25: ...world wide network of distributors The majority of these centres employ Service Engineers who have undergone comprehensive Edwards training courses Order spare parts and accessories from the nearest E...

Page 26: ...pment which has been serviced repaired or rebuilt is returned with a full warranty Edwards local Service Centres can also provide Edwards engineers to support on site maintenance service or repair of...

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