Edgewater Networks 245CX Owner Assistance Manual Download Page 121

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SEASTAR and BAYSTAR Hydraulic Steering Systems

10-9

HF5518

Vertical Bleeder Tee

HF5521

Vertical Bleeder Tee

HF5520

Horiz. Bleeder Tee

HF5519

Bleed Tee

(TM Cylinders)

HF5529

Elbow Fitting

HF5528

Straight Fitting

HF5527

Union Coupling Fitting

HF5526

Tube Nut

(6 per kit)

For use with 3/8"

Nylon and/or 3/8" copper
tubing

(3 per kit)

HF5530

Tee Fitting

HF5533

Tee Fitting

HF5532

Connector Fitting

HF5531

Tee Fitting

(3 per kit)

HF5534

Elbow Fitting

HF5538

Street Elbow

HF5536

Tee Fitting

HF5524

Cap Plug Nut

(3 per kit)

(2 per kit inc.'O' Ring)

For use with Front Mount
Cylinders ONLY

3/8" TUBE

1/4" NPT

3/8" TUBE

(3 per kit)

1/4" NPT

3/8" TUBE

1/4" NPT

3/8" TUBE

1/4" NPT

All SeaStar Manual Hydraulic
steering systems utilize
the same style of fittings
for all applications. These
are 3/8" compression
fittings which utilize a
9/16"–24 extra fine thread.
Refer to page 10-1.

3/8" TUBE

1/4" NPT

3/8" NPT

3/8" TUBE

HF5540

45° Fitting

(2 per kit)

1/4"
NPT

3/8" TUBE

3/8" NPT

3/8" TUBE

HF5548

Bleed Nipple

FITTINGS

1/4" NPT

3/8" TUBE

BLEED NIPPLE

3/8" NPT

3/4" UNF

3/8" TUBE

BLEED NIPPLE

3/8" TUBE

BLEED NIPPLE

3/8" NPT

(2 per kit)

45˚ FLARE

(2 per kit)

HF5566

Adapter Fitting

3/8" TUBE

9/16"–18UNF
JIC 37.5
FLARE

FITTINGS

Summary of Contents for 245CX

Page 1: ...245CX 245 Crossover OWNER ASSISTANCE MANUAL Revised 2014 ...

Page 2: ...CAPACITY 120gal 454 25L TRANSOM HEIGHT Single 30 MAX POWER 350hp 261kw COCKPIT DEPTH 29 73cm COCKPIT AREA 64sq ft 5 95m APPROX LENGTH ON TRAILER 31 9 4m BRIDGE CLEARANCE W OUT ARCH 6 4 1 93m W ARCH 8 2 44m FLOTATION UNSINKABLE HULL DEADRISE 21 U S Coast Guard CE Maximum Capacities 8 PERSONS OR 680kg 11 PERSONS OR 1815 LBS 261kw MAX POWER 3365 LBS PERSONS MOTORS GEAR B RATING 350 H P MOTOR ...

Page 3: ...h boat large or small We believe you ll have many years of enjoyment from your new EdgeWater and thank you for entrusting your leisure time to one of our fine products This manual has been assembled to help you learn more about your new boat and increase your enjoyment of it Your EdgeWater has been built for a Lifetime on the Water Boat safe and boat smart we wish you many years of boating pleasur...

Page 4: ...gine Make Model Engine Serial Engine Make Model Engine Serial Hull Number DMA Ignition Key EdgeWater Power Boats LLC reserves the right to make alterations in the standard and optional equipment without incurring obligation to those boats already having been built Every effort has been made to ensure that the information in this manual accurately describes vessels being built at the date of printi...

Page 5: ...Chapter 4 Fuel System 12 4 1 General 12 4 2 Fuel Fill 12 4 3 Fuel Vent 12 4 4 Fueling 13 4 5 Fuel System Maintenance 13 4 6 Fuel Filters 13 Chapter 5 Electrical System 14 5 1 General 14 5 2 Accessory Panel Switches 14 5 3 Electrical System Maintenance 14 Chapter 6 Raw Water Freshwater Systems 15 6 1 General 15 6 2 Livewell Operation 15 6 3 High Pressure Washdown 15 6 4 Freshwater System 15 6 5 Raw...

Page 6: ...21 9 4 Towing or Being Towed 22 9 5 Stopping the Boat 22 9 6 Docking 22 9 7 After Operation 23 9 8 Trailering Your Boat 23 9 9 Launching Your Boat 24 9 10 Retrieving Your Boat 24 Chapter 10 Routine Maintenance 25 10 1 Exterior Hull and Deck 25 10 2 Engine 26 Chapter 11 Exterior Equipment 27 11 1 Anchor Locker 27 11 2 Swim Ladder 27 11 3 Trim Tabs 27 Chapter 12 Seasonal Maintenance 27 12 1 Engine 2...

Page 7: ...iately with a formal report being made within 48 hours If there is damage of more than 500 or if the boat is completely lost a formal report must be made within 10 days Questions regarding accidents may be directed to the Boating Safety Hotline 800 368 5647 Education Whether or not you are an experienced boater attending a Boating Education Course can be beneficial If you are inexperienced it is t...

Page 8: ...o a starboard turn The fluid displaced from the cylinder returns to the helm pump Please see diagram in the manual s appendix for a visual representation of this system In the event of a power assist failure the steering system will still function normally but in a manual mode which requires greater steering effort by the operator NOTE Depending on engine manufacturer some steering systems are fur...

Page 9: ...s device is designed to prevent the operator falling overboard while the engine remains running The engine stop switch lanyard should always be worn by the operator while the boat is in motion Pulling the lanyard from the control will stop the engine If the engine will not crank properly the lanyard may not be properly attached to the engine stop switch Do not use the engine stop switch to stop th...

Page 10: ...ated items This will assist you in the event you have a warranty problem 3 2 Engine Cooling System Most outboard engines are cooled by water taken in through ports in the lower part of the drive section Make sure these ports are free of debris or other items that might cause the flow to be restricted Maintain a routine vigilance to see that the visual inspection streams have a steady flow of water...

Page 11: ...n the engine s part to plane off the hull Once on plane the engine should be trimmed out to optimize performance and minimize fuel consumption The first 20 of movement aft of the transom are referred to as trim and is the area generally used to operate the boat while on plane The area beyond the first 20 is referred to as tilt and is usually reserved for operating in shallow water or at idle speed...

Page 12: ...complete or partial blockage in the system or a water pump problem If this does not return to normal your dealer should check it to make sure the cooling system is operating properly Low water pressure may also be caused by engines mounted excessively high NOTE Factory rigged boats are not equipped with water pressure gauges Fuel Gauge This gauge indicates the amount of fuel in the fuel tank It is...

Page 13: ...eed the requirements of the U S Coast Guard the National Marine Manufacturers Association NMMA and the American Boat and Yacht Council ABYC which were in effect at the date of manufacture All fuel system components on your EdgeWater 245CX have been tested at the factory for function and leaks regular inspection and maintenance are the responsibility of the owner Make periodic inspections to determ...

Page 14: ...or open flames within 50 ft of the fueling area Fuel is very flammable To prevent damage to the engine use only fuels without harsh additives or alcohol Refer to your engine owner s manual for specific fuel requirements 4 5 Fuel System Maintenance Regularly inspect the fuel system components All lines fittings and bulbs should be flexible and not corroded If fittings or other components are found ...

Page 15: ...selector switch which provides isolation for each battery and also provides the ability to have a back up in case of a dead or weak battery When in port and running accessories such as entertainment equipment or pumps the selector switch should be set on 1 or 2 When leaving the boat unattended the selector switch should be in the OFF position NOTE The bilge pump with an automatic float switch is w...

Page 16: ...ump is controlled by the washdown switch on the control panel The diaphragm pump is fed through the same thru hull and high speed pickup as the livewell pump The washdown hose outlet is located forward under the starboard gunwale board With an attached hose this system can be used to wash debris from the boat The washdown switch should be turned on immediately prior to use and turned off when not ...

Page 17: ... periodically to assure your system operates properly Periodically spray pumps with a protective silicone solvent to reduce corrosion Periodically check the strainer located under the starboard side transom locker to remove any collected debris Fishboxes and livewells should be drained and cleaned after each use Periodically check hoses and connections for signs of deterioration 7 Drainage System ...

Page 18: ...s plug should be periodically checked for tightness Note The bilge sump area should be checked for oil before operating the bilge pump The discharge of oil from a bilge area is illegal and is subject to a fine The Federal Water Pollution Control Act prohibits the discharge of oil or oily waste into or upon the navigable waters of the United States or the waters of the contiguous zone if such disch...

Page 19: ...uard requirements It is important that you periodically check to make sure they are in working order It is very important these be checked prior to any cruise which will keep you on the water after dark Fire Extinguisher A fire extinguisher is standard on all EdgeWater boats These require regular inspection to make certain they are ready for use Questions may be directed to the U S Coast Guard Boa...

Page 20: ...nditions Spare anchor with sufficient line for the water depth Mirror Charts 9 Safe Operation 9 1 Pre Cruise Check List Check provisions Make sure you have plenty of water in the event you have a problem and are delayed Check the weather forecast Avoid sea conditions that are beyond the experience of yourself and your crew Do you have the correct safety gear aboard and is it in good working order ...

Page 21: ...rst possible time Remember that the captain is responsible for the safety of the crew and passengers and for his her boats wake damage Never operate the boat while under the influence of alcohol Make sure someone else on board knows how to operate the boat in the event you are injured and unable to operate the boat If you are operating the boat for the first time make sure you follow the engine ma...

Page 22: ...he boat up on plane more quickly and easily Give the engine sufficient throttle to bring it to plane briskly then back down to the cruising speed of your choice based on the sea conditions and your planned activity After coming on plane raise the trim to a point where the engine is level with or slightly above the plane of the water This is usually with the bow at about 3o to 5o above level This w...

Page 23: ... The towboat should also tow the disabled vessel from as close to amidships as possible This reduces the tendency to yaw If possible the towing boat should use a bridle attached to the two stern ski tow eyes The vessel being towed should attach the towline to the bow eye that holds the boat onto the trailer This provides an optimal tow position and a strong tow point Have the occupants of the boat...

Page 24: ...lectronics and leave the battery switches in the off position Remember the bilge pump will operate properly even with the battery switches turned off On a comforting note your EdgeWater 245CX is fully self bailing and unsinkable Proper precautions however are always prudent Check to make sure that the through hull drains are not obstructed by coolers or other equipment or clogged with debris such ...

Page 25: ...ck ready Have fenders out and on the proper side Raise the engine so it will not be damaged during launching Make sure the battery switch is in one of the on positions and the boat key is in the ignition Remove any tie down straps If someone is with you hand them the free end of the bow line and have them follow the trailer as you enter the ramp Back the boat into the water until it barely floats ...

Page 26: ... If the boat is to be kept in freshwater or saltwater for an extended period a proper barrier coat and bottom paint must be applied to prevent possible Gel Coat blistering Do not wax non skid areas It could make them slippery and increase the possibility of injury Stainless Steel Hardware The stainless steel hardware of your boat should be cleaned and washed after each boat use especially in salt ...

Page 27: ...quires waxing applicants of water dispersant aerosols on fasteners and touchups to maintain its luster and protective qualities 10 2 Engine If you have a new engine with a built in flushing device the engine may be flushed without cranking If the engine does not have a built in flush device one may be purchased to fit To flush the engine after connecting a water hose to the proper connection turn ...

Page 28: ...rtion has been properly stowed before getting underway 11 3 Trim Tabs The trim tabs on your EdgeWater 245CX can assist the captain in maintaining trim and level running attitude When used in conjunction with the engine trim a great deal of flexibility is available to the operator On the EdgeWater hull the tabs are most useful to affect lateral trim The best results for lateral trim are usually ach...

Page 29: ...longer if waxed at least once a season The inside of the boat which is subject to the sun s direct rays will also respond well to a good coat of marine wax DO NOT wax the non skid surfaces 12 3 Storage It is best to store the boat inside however if inside storage is not available use the following guidelines in order of preference Under awning with no boat cover Outside under cover Boat cover shou...

Page 30: ...29 Appendix 245CX ...

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Page 39: ...mpass to test a location There are two brass rods near the bottom of the compass which rotate 360 degrees the slotted ends may be all that is visible These compensation rods are used to correct your compass for deviation When testing a location you do not want pre set corrections in your compass so neutralize the comp rods by setting the slots in a horizontal position Begin your test by holding th...

Page 40: ... for this model are slotted so by centering the mounting screws within the slots you can install all screws and make your alignment corrections later Mounting pads are provided if you do not wish to drill any holes Remove the mounting pads from their backing and stick them over the mounting slots Because alignment is difficult to verify at this time we suggest temporarily securing the base masking...

Page 41: ...s Step One While at sea with the compass in its intended position but not finally secured see Mounting the Compass obtain the Loran GPS bearing to a fixed aid or landmark that is within 10 o of a North South line Step Two Position your boat along that line and steer directly at that mark Turn the port starboard compensator slot is facing starboard until the compass heading matches the Loran GPS be...

Page 42: ... without charge This warranty does not cover breakage through accident or misuse Replacement or repair will be made if the instrument is returned prepaid to a Ritchie Service Station or directly to E S Ritchie Sons Inc 243 Oak Street Pembroke MA 02359 RITCHIE NAVIGATION E S RITCHIE SONS INC P O BOX 548 243 OAK ST PEMBROKE MASSACHUSETTS 02359 U S A Tel 781 826 5131 Fax 781 826 7336 1 2000 VY 0023 P...

Page 43: ...H Y D R A U L I C S T E E R I N G S E L E C T I O N G U I D E 2 0 0 8 M A R I N E BAYSTAR SEASTAR HYNAUTIC ...

Page 44: ... boater you are responsible for having all required safety equipment for operating your boat safety and for ensuring the safety of those on board your vessel as well as those sharing the waterways Boaters exercising courtesy and common sense will not create a hazard threat stress or an irritant to themselves to others to the environment or to wildlife 1 Wear an approved Personal Flotation Device P...

Page 45: ...SeaStar Steering 6 7 SeaStar Power Steering 7 1 Hynautic Trim Tabs 8 1 SeaStar Hynautic Helms General 9 1 SeaStar Standard Rear Mount Helms 9 4 SeaStar Tilt Sport Tilt Helms 9 5 Hynautic Helms 9 7 SeaStar Hose Tubing Fittings Accessories Tools 10 1 Outboard Hose 10 2 Inboard Sterndrive Tubing 10 6 Additional SeaStar Steering Station or Autopilot Kit 10 8 Fittings Fitting Kits 10 9 Liquid Tie Bar a...

Page 46: ...nd simplicity BayStar SeaStar the hydraulic steering systems that are Easy to install Only three components helm cylinder tube or hose Compact and attractive helm design Variety of helm mounting configurations Simple tube hose fitting connections Clear complete installation instructions Easy to fill and purge Engineered bleed fittings on the cylinders A helm and lock valve design that enhances air...

Page 47: ...ylinder The most important differences between the variety of steering systems available is the cylinder selection Both BayStar and SeaStar systems have a cylinder for most steering applications 3 Hoses and Tubes Required to provide a path for the fluid to flow under pressure from the helm pump to the cylinder The system is a two line system This makes operation very simple 1 The steering wheel wh...

Page 48: ...andard or tilt helm 3 additional features such as autopilots Notes on Steering Response versus Steering effort Steering wheel effort is directly proportional to the number of wheel turns lock to lock The number of wheel turns lock to lock is dependent on three things 1 the volume of the cylinder 2 the displacement of the helm pump 3 the allowable movement of the rudder or drive unit Less wheel tur...

Page 49: ...5mph Most economical system to meet my steering needs Page 3 1 3 2 Power Assist Automotive Style Feel and Comfort Page 2 1 3 1 3 2 OUTBOARD Single 150HP 350HP OVER 65mph Most economical system to meet basic steering needs Page 3 1 3 9 Recommended for Steering Comfort and Automotive Style and Feel Page 2 1 3 1 3 9 OUTBOARD Multiple over 150HP including Catamaran and Liquid Tiebars Most economical s...

Page 50: ...vi Selection Guide ...

Page 51: ...ng BayStar continues the tradition bringing comfort and safety to boating The BayStar steering system consists of a super low friction helm for smooth comfortable steering a balanced cylinder featuring a compact design that fits most splashwells For your convenience two lengths of 20 cut to fit tubing are supplies 2 x 20 length two bottles of hydraulic steering fluid and one fill tube for easy fil...

Page 52: ... to select your BayStar System TILT HELM PART HH4315 STANDARD HELM PART HH4314 9 2 233 5mm 4 8 122mm 6 8 173mm 2 4 61mm 1 3 33mm 3 6 91 5mm 3 5 89mm 3 76mm 42 6 1 4 NPT PORTS 4 1 2 3 4 5 3 DIA 76 mm 4 5 8 118 mm 3 15 16 100 mm 7 15 16 200 mm 3 4 STANDARD TAPER 1 4 NPT FILL PORT 1 4 NPT PORTS 4 5 8 NF THREAD NOTICE Comes with newly designed tilt mechanism ...

Page 53: ...al restrictions also apply to external motor mount brackets iii Ensure dimension A maintained through full trim tilt range iv Maximum transom thickness 3 76mm v Engines less than 70HP may require up to an additional 1 25mm of splashwell clearance OUTBOARD FRONT MOUNT 2 Check the BayStar cylinder dimensions through the full trim tilt range of the engine IS THE SPLASHWELL WIDE ENOUGH The HC4645H 47H...

Page 54: ...plication chart on page 1 5 If the cylinder that you are replacing does not include the letter H after the part number you will need to reuse the fittings out of your old cylinder and or purchase fitting kit HF4201 includes 2 of the old style bleed fittings NOTICE NOTICE BayStar Steering Kit HK4200A Includes 1 x BayStar helm pump HH4314 1 x BayStar Cylinder HC4645H 1 x BayStar Tubing kit HT4420H c...

Page 55: ...TOHATSU 1990 DATE 140 140 HP HC4645H YAMAHA 1998 DATE 40 50 HP HC4645H 2 1998 DATE 60 HP HC4645H 3 1986 DATE 70 90 HP HC4645H 1 1997 DATE 80 150 HP 4 Stroke HC4645H 2000 DATE 25 60 HP 4 Stroke HC4648H 1 YANMAR 1990 DATE 27 36 HP HC4645H 1 Requires Spacer kit part HO5090 2 Engine clamp brackets must be cut or ground and the engine through bolted onto the transom or interference will occur restricti...

Page 56: ...1 6 Selection Guide ...

Page 57: ...ds These were the driving forces behind the design of SeaStar and SeaStar PRO Power Assist This new and innovative product is highly recommended on any 200HP and above outboard application to give your boat the same easy steering you are accustomed to in your car Power Assist is also recommended for the following Twin and Triple engine applications Bass Boats Power Catamarans Inboard powered cruis...

Page 58: ... controlled hydraulic pump that boosts the fluid being sent from the helm pump to the steering cylinder this will result in much easier effort at the wheel even when under heavy loads A compensating line connects the P A unit to the helm pump allowing the P A unit to share fluid with the helm reservoir The SeaStar P A is compatible with multiple steering stations and with the use of an autopilot I...

Page 59: ...ex systems Failure to do so may void your warranty NOTICE NOTICE Plan ahead There MUST be at least 4 feet of hose between the helm pump and power assist or the power assist and the steering cylinder NOTICE SeaStar P A Compatibility Chart POWER ASSIST DO NOT exceed peak operating pressure 1000psi Standard 1500psi Pro WARNING SEASTAR P A 12VOLT SEASTAR PRO P A 12 VOLT 12 Volts 1000 psi MAX System pe...

Page 60: ...2 4 Selection Guide ...

Page 61: ...h 2 CRUISER Cuddy express bridge cruiser primarily designed for cruising It has overnight accommodations Typically rigged with two steering stations Boats may be single and or dual engine and is generally slower than 45 mp h 3 RUNABOUT Intended for day boating Typically a single engine but can be a dual engine boat This includes tournament Ski boats and performance outboards Boat speeds are genera...

Page 62: ...to 700 HP Typical applications include center console fishboats and cruisers How to select a front mount outboard steering system 1 From the order guide on page 3 3 select the system configuration based on a the number of engines and b the total power of engine s to be installed 2 From the application guides on page 3 5 to page 3 7 confirm that the Front Mount cylinder will fit your specific make ...

Page 63: ...S HF5530 10 1 OIL 3 SEASTAR OIL HA5430 11 1 FOR EXTRA STEERING STATION ADD HELM 1 SEASTAR II STANDARD HH5272 9 6 FITTING KIT 1 ADD A STATION HF5501 10 10 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 OIL 1 SEASTAR OIL HA5430 11 1 Refer to Application Guides on page 3 5 to page 3 7 for correct cylinder Refer to on page 10 2 for measuring hose distance DUAL ENGINE SINGLE CYLINDER NON COUNTER ROTATING APPLIC...

Page 64: ...67xx Cylinders See Notes 2 4 HC53xx Cylinders HO67xx Tie Bars HO60xx Tie Bar 3 4 Selection Guide OUTBOARD FRONT MOUNT 300HP Outboard Installation Recommendations With the introduction of heavier higher horsepower engines producing more torque Teleflex Marine has updated its recommendations across various applications single and multiple engines different hull types etc Please read carefully to ens...

Page 65: ...dicator HC5348 MERCURY 1984 1994 2 4 2 5HP EFI HC5345 See Note 2 1989 DATE 75 300HP HC5345 1996 DATE 75 225HP 4 Stroke HC5345 1998 DATE 30 60HP HC5345 See Note 1 2003 DATE 250 300HP XS HC6345 See Note 3 NISSAN 1990 DATE 90 140HP HC5345 SUZUKI 1986 DATE 100HP HC5345 1986 2002 115 140HP HC5345 NOT 1996 1986 DATE 150 300HP 2 4 Stroke HC5345 1996 ONLY 115 140HP HC5348 1998 DATE 40 140HP 4 Stroke HC535...

Page 66: ...0HP HC5348 HO6001 HO6002 1998 DATE 40 140HP 4 Stroke HC5358 HO6003 HO6002 See Note 2 2003 DATE 90HP 4 Stroke HC5358 HO6003 HO6002 See Note 2 US MARINE 1996 DATE 90 120HP HC5345 HO6001 HO6002 YAMAHA 1990 DATE 40 90HP HC5345 HO6003 HO6002 1986 DATE 100 250HP 2 Stroke HC5345 HO6001 HO6002 1997 DATE 80 225HP 4 Stroke HC5358 HO6001 HO6002 See Note 1 2000 DATE 150 250 HPDI HC5358 HO6001 HO6002 See Note ...

Page 67: ...250 300HP HC5345 HO6001 HO6002 See Note 4 1991 DATE 200 225HP HC5345 HO6003 HO6002 See Note 4 1991 DATE 90 225HP Ficht HC5345 HO5080 See Note 2 4 1998 DATE 65 70HP 4 Stroke HC5345 HO6003 HO6002 See Note 1 4 2005 DATE E250 DPX Vindicator HC5348 HO6003 HO6002 See Note 4 SUZUKI 1986 DATE 150 200HP 2 4 Stroke HC5345 HO6003 HO6002 See Note 4 1986 DATE 115 140HP HC5345 HO6003 HO6002 See Note 4 1998 DATE...

Page 68: ... Verado N A HC6751 p x 1 HC6751 p x 1 required for triples Tiebar HO6700 x 1 HC6752 c x 1 250 300HP XS HC6750 s x 1 HC6750 s x 1 2 x HO6700 tiebar kits One cylinder per HC6751 p x 1 HC6751 p x 1 required for triples engine required Tiebar HO6700 x 1 HC6752 c x 1 SUZUKI 200 300HP HC6750 s x 1 HC6750 s x 1 2 x HO6700 tiebar kits All models 2 and 4 stroke HC6751 p x 1 HC6751 p x 1 required for triple...

Page 69: ...systems require the use of a SeaStar PRO helm and SeaStar PRO 1500psi reinforced Kevlar hoses ONLY SUPPORT ROD KEY WAY SEASTAR PRO CYLINDER HC6345 SUPPORT ROD KEY WAY NEW BUSHINGS LONGER BUSHINGS SUPPORT BRACKET SUPPORT BRACKET Cylinder Part HC6345 Shown OUTBOARD FRONT MOUNT SeaStar PRO Helm systems require the use of SeaStar PRO 1500 psi reinforced Kevlar Hoses ONLY WARNING SeaStar PRO Helms requ...

Page 70: ...C6345 2005 DATE E250HP Vindicator N A Contact Teleflex MERCURY 1989 DATE 150 300 2 Stroke 4 Stroke HC6345 XS engine requires mercury supplied and XS Engines tiller bolt on install SUZUKI 1986 DATE 150 250 HP 2 and 4 Stroke HC6345 YAMAHA 1986 DATE 150 250HP 2 and 4 Stroke HC6345 2002 DATE 300 HPDI HC6358 Is your Splashwell wide enough Check page 3 11 for space requirements NOTICE SeaStar PRO Steeri...

Page 71: ...tiebar length c Minimum engine center distance is 26 unless engine manufacturer recommendation is greater Motor Well dimensions required for front mount outboard steering systems A Operational interference of the steering cylinder cylinder fittings and jackplates transom splashwell can occur under certain conditions Check installation thoroughly throughout the full range of Motor Tilt Jack Height ...

Page 72: ... of cylinder If not mounted in line motors will have a different turning radius 2 Distance between motors 3 Distance of travel in tilt arc 4 Horizontal alignment of cylinder Horsepower Limitations ENGINE MAXIMUM CYLINDER RECOMMENDED NO OF STEERING CONFIGURATIONS HORSEPOWER HELM PUMP WHEEL TURNS NON COUNTER ROTATING UP TO 450HP HC5343 HH5271 5 HC5374 HH5272 5 5 COUNTER ROTATING UP TO 600HP HC5343 H...

Page 73: ...er guide on page 3 14 select the system configuration based on a the number of engines and b the total power of engine s to be installed 2 From the order guide select the cylinder s and tie bar kits required 3 From the order guide select the appropriate helms and accessory hardware for each steering station 4 From the order guide select the fitting and hose kits required for the installation 5 Con...

Page 74: ...TANDARD HH5272 9 6 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 FITTING KIT 1 TEE FITTINGS HF5530 10 1 OIL 3 SEASTAR OIL HA5430 11 1 FOR EXTRA STEERING STATIONS ADD HELM 1 SEASTAR II STANDARD HH5272 9 6 FITTING KIT 1 ADD A STATION HF5501 10 10 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 OIL 1 SEASTAR OIL HA5430 11 1 BACK PLATE KIT FOR ...

Page 75: ...UFACTURER 3 8 COMPRESSION FITTING 13 330mm 9 229mm AT FULL EXTENSION 0 75 19mm AT FULL RETRACTION 1 5 DIA 38mm 1 5 38mm 1 5 16 ACROSS WRENCH FLATS BLEED NIPPLE 1 74 45mm Tie Bar for Side Mount Cylinders Part HO5009 ENGINE CENTRE DISTANCE MAXIMUM 36 914mm MINIMUM 26 660mm PART HC5370 OUTBOARD SIDE MOUNT ...

Page 76: ...om the order guide select the appropriate helms and accessory hardware for each steering station 4 From the order guide select the fitting and hose kits required You will have to determine the configuration length number of hose and fitting kits required for the installation refer to page 10 2 5 Confirm that there is sufficient space available in the splashwell and dash areas for the steering comp...

Page 77: ...0 11 1 ENGINE CYLINDER CONFIGURATION DUAL ENGINE SINGLE CYLINDER CYLINDER 1 SPLASHWELL HC5380 TIE BAR KIT 1 SPLASHWELL MOUNT TIE BARHO5010 HELM 1 SEASTAR I STANDARD HH5271 9 6 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 OIL 3 SEASTAR OIL HA5430 11 1 FOR EXTRA STEERING STATIONS ADD HELM 1 SEASTAR I STANDARD HH5271 9 6 FITTING KIT 1 ADD A STATION HF5501 10 10 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 OIL 1 SE...

Page 78: ...OUNT 36 914mm MAXIMUM ENGINE CENTRE DISTANCE 26 660mm MINIMUM ENGINE CENTRE DISTANCE Tie Bar Kit HO5010 Mounting Configuration General Dimensions PART HC5380 NOTICE DO NOT use a PRO Helm pump with this or any other unbalanced steering cylinder ...

Page 79: ...tion guide on page 4 3 confirm that a cylinder is available for your specific make model and year of drive unit Select the cylinder that is appropriate for the drive 3 From the order guide select the appropriate helm and accessory hardware Note that two helm pumps of different displacements are available for power steered sterndrives The displacement of the helm affects the number of turns lock to...

Page 80: ...1 9 7 REAR MOUNT HELM SEASTAR I HH5261 9 7 TILT HELM SEASTAR II HH5742 9 7 REAR MOUNT HELM SEASTAR I HH5262 9 7 POWER ASSIST STEERING PA1200 2 1 1 Seastar I helms are the standard recommendation for both non power and power steered applications 2 Seastar II helms can be specified for power steered applications where faster steering response is desired Review the application chart on page 4 3 for r...

Page 81: ...IST ALPHA I 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 BRAVO I 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 BRAVO II 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 BRAVO III 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 POWER ASSIST MERCRUISER I 1983 PRIOR 125 8EM HC5328 4 9 5 8 3 4 4 1 2 ALPHA I 1984 TO DATE 125 8EM HC5328 4 9 5 8 3 4 4 1 2 BRAVO I 1984 TO DATE 125 8EM HC5328 4 9 5 8 3 4 4 1 2...

Page 82: ... 08 306 86 mm 0 625 15 88 mm 8 85 224 79 mm 12 5 317 5 mm 0 25 6 35 mm 1 625 41 28 mm 5 127mm REQUIRED FOR UNRESTRICTED MOUNTING HC5332 135 7EM STERNDRIVE STEERING NOTICE If engine outdrive is NOT equipped with a torque tab on the underside of the lower leg one must be installed to reduce prop torque NOTICE DO NOT use a PRO Helm pump with this or any other unbalanced steering cylinder ...

Page 83: ...TAR and BAYSTAR Hydraulic Steering Systems 4 5 HC5329 125 8VEM General Dimensions HC5330 BA125 8EMV STERNDRIVE STEERING NOTICE DO NOT use a PRO Helm pump with this or any other unbalanced steering cylinder ...

Page 84: ...4 6 Selection Guide HC5331 92 VPS General Dimensions HC5314 BA150 7ATM STERNDRIVE STEERING NOTICE DO NOT use a PRO Helm pump with this or any other unbalanced steering cylinder ...

Page 85: ...g is through two through transom 1 4 NPT ports located at the mounting end of the cylinder Performance I O and Outboard Cylinders BORE STROKE DISP EXT DISP RET 1 5 38mm 9 229mm 15 9cu in 10 5cu in NOTICE Due to the large volume of the K 5 B Cylinders it is suggested that only Capilano and or Hynautic H 40 series helms be used to retain a comfortable yet reasonable amount of wheel turns from hard o...

Page 86: ...4 8 Selection Guide ...

Page 87: ...ed boat 1 From the Application Guide on page 5 2 select the System Number appropriate for the vessel based on a hull type displacement or planing b length of vessel c number of rudders and d usage of vessel 2 From the Order Guide on page 5 2 select the appropriate helms and accessory hardware for each steering station 3 From the Order Guide select the fitting and hose kits required for the install...

Page 88: ...AR HA5430 11 1 EXTRA TUBE AS ABOVE NOTE 2 3 10 6 1 4 5 HELM 1 SEASTAR II STANDARD HH5272 9 6 CYLINDER 1 BA175 7TM HC5319 OIL 3 SEASTAR OIL HA5430 11 1 HOSE KIT 1 HOSE KIT HF5508 10 12 COPPER TUBE 3 8 DIA NOTE 2 3 10 6 FOR EXTRA STEERING STATION ADD HELM 1 SEASTAR II STANDARD HH5272 9 6 10 11 OIL 1 SEASTAR HA5430 11 1 EXTRA TUBE AS ABOVE NOTE 2 3 10 6 2 HELM 1 SEASTAR I STANDARD HH5271 9 6 CYLINDER...

Page 89: ...A150 9TM HC5369 21 534 8 204 10 254 Figures in parenthesis are in millimetres TM CYLINDERS BRASS HC5318 HC5319 HC5369 ATM CYLINDERS ALUMINUM HC5312 2 HC5313 HC5314 CYLINDER DIMENSIONS SPECIFIC TO MODEL CYLINDER PART BODY SHAFT MODEL DIAMETER DIAMETER BA125 7ATM HC5312 1 38 35mm 0 50 12 7mm BA135 7ATM HC5313 1 50 38mm 0 63 15 9mm BA150 7ATM HC5314 1 75 45mm 0 63 15 9mm BA150 7TM HC5318 1 75 45mm 0 ...

Page 90: ...of the housing to protect the moving rod The other swivel joint located at the rod end allows for free movement of the cylinder without binding when attached to the rudder arm Above cylinders can be used on the following boats K 18 ALL System 1 as noted on page 5 2 K 19 ALL Systems 1 through 3 as noted on page 5 2 CYL DIMENSIONS MODEL A B C D BORE STROKE DISP K 18 24 5 662mm 9 31 237mm 11 75 299mm...

Page 91: ...vot mount Fixed Mount and Pivot Mount models K 22 K 27 and K 31 CYL DIMENSIONS MODEL A B BORE STROKE DISP K 31 38 37 975mm 14 12 359mm 2 0 51mm 10 254mm 25 5cu in Dimensions are with the cylinder rod centered CYL DIMENSIONS MODEL A B BORE STROKE DISP K 22 34 12 867mm 13 25 337mm 1 5 38mm 10 254mm 13 20cu in K 27 36 75 934mm 13 25 337mm 1 5 38mm 10 254mm 13 20cu in Dimensions are with the cylinder ...

Page 92: ...s a universal mount which allows two planes of pivot freedom Each cylinder is equipped with a stainless steel ball joint Porting is through two 1 4 NPT ports at each end of the cylinder CYL DIMENSIONS MODEL A B C BORE STROKE DISP K 8 19 74 502mm 24 47 622mm 27 92 710mm 2 5 64mm 9 5 242mm 39 2cu in K 9 24 74 629mm 31 99 813 mm 37 92 962mm 2 5 64mm 14 5 369mm 59 8cu in Clevis option increases length...

Page 93: ...e displacement or planing b length of vessel and d number of steering wheel turns desired 2 Select the fitting and hose kits required based on type of plumbing 1 2 or 5 8 tubing or hose and based on number of steering stations 3 Confirm that there is sufficient space available in the dash and engine compartment s for the steering components Refer to helm and cylinder dimensions on page 9 8 and pag...

Page 94: ...steering station purchase add a station kit for 2nd station HA5731 Hose Kit for Copper Tubing 2 hoses Contains two 18 45m hoses for single cylinder installations HA5440 SeaStar Oil 1 Gallon Other fittings may be required Contact Teleflex Canada Options K 31 Pivot Mount Inboard Cylinder K 31 can be used in place of HC5378 or HC5379 see application chart page 6 3 for details HA5732 Dual Cylinder Hos...

Page 95: ... or HC5356 1 2 5 8 300 HP 40 45 12 14m H 21 or H 25 6 8 HC5351 or HC5357 1 2 5 8 350 HP 40 45 12 14m H 42 4 7 HC5351 or HC5357 1 2 5 8 350 HP 40 55 12 17m H 42 7 4 HC5378 or HC5379 1 2 5 8 500 HP 40 55 12 17m H 41 5 4 HC5378 or HC5379 1 2 5 8 500 HP 45 65 14 20m H 41 5 4 HC5378 or HC5379 1 2 5 8 650 HP To 75 To 32m H 41 10 8 2 x HC5378 or HC5379 1 2 5 8 750 HP To 75 To 32m H 41 14 2 2 x K 8 1 2 5 ...

Page 96: ...a steering system A steering system manufacturer cannot anticipate all the variables in boat rudder design that affect the steering loads It is the final responsibility of the boat builder designer to specify maximum expected steering loads If the required information is not available please see the Displacement and Planning Hull data sheets on page 10 21 and page 10 22 These sheets after being co...

Page 97: ...draulic Steering Systems 6 5 Reservoir Part R 06 Capacity 2 quarts Relief Valve Part MSV 21 Relief Pressure factory set to 950psi 3 LINE INBOARD STEERING 4 7 8 124mm 9 1 2 241mm 13 5 8 346mm 1 25mm 3 7 8 98 5mm 2 1 2 63 5mm ...

Page 98: ...e code 8000 HS 10 H 100 and H 200 Series Helm Pumps Cylinders SEAL KIT DESCRIPTION KS 01 K 11 thru K 17 KS 02 K 18 thru K 20 KS 03 K 02 H1010 old style KS 04 K 21 thru K 29 prior to Aug 1983 KS 05 K 31 thru K 33 KS 06 K 21 thru K 29 after Aug 1983 KS 07 K 10 KS 08 K 07 KS 09 K 08 K 09 prior to April 15 1994 KS 11 K 01 PSK 10 KS 12 K 02 KS 13 K 03 K 04 PSK 11 PSK 12 prior to April 15 1994 KS 14 K 5...

Page 99: ...UST be replaced H 100 Series HYNAUTIC SEASTAR ADVISORY NOTICE H 116 HH5260 764618 H 120 HH5261 764618 H 124 HH5262 764618 H 200 Series H 300 Series HYNAUTIC SEASTAR ADVISORY NOTICE H 316 HH5271 764621 H 320 HH5273 764621 H 324 HH5272 764621 H 50 Series HYNAUTIC SEASTAR ADVISORY NOTICE BH 50 HH5273 764623 BH 51 HH5272 764623 BH 52 HH5271 764623 HYNAUTIC SEASTAR ADVISORY NOTICE BH 216 HH5741 764619 ...

Page 100: ... Hydraulic Steering Obsolete Replacing or upgrading from a Syten inboard steering system to SeaStar Components Helms The Syten helm pump should be replaced with the current model SeaStar Helm Pump HH5271 and Back mount kit HA5418 This should be done at each helm station Tube The 5 16 nylon tube and fittings are obsolete and must be replaced with SeaStar 3 8 nylon extruded tube for all inboard appl...

Page 101: ...al conditions with engines running a hydraulic oil supply is in a stand by mode ready to be directed to the steering cylinder as dictated by the steering wheel servo cylinder and power steering valve Turning the steering wheel left or right makes the system go from stand by into operating mode and move the steering cylinder accordingly In the event of a power source failure hydraulic oil from the ...

Page 102: ...Helm Standard Mount HH5271 SSI Helm Rear Mount HH5261 SSI Helm Tilt HH5741 SSI Helm Rear Mount 1 Shaft HH5281 Power Steering Pumps Outlet Check Power Pump HP5820 Press Relief Twin Pump HP5822 R H Rotation Belt Drive HP5830 L H Rotation Belt Drive HP5831 R H Rotation Keyed Shaft Direct Drive HP5832 R H Rotation Keyed Shaft Direct Drive HP5833 R H Rotation Direct Drive Heavy Duty HP5835 R H Rotation...

Page 103: ...rful enough to move and maintain the position of even the largest trim planes And this patented product is more durable because it resists corrosion by eliminating all external hoses isolating dissimilar metals and protecting vital seals Coupled with a Hynautic 12 volt or 24 volt pump the cylinder will extend quickly enough to make an immediate difference in the trim of your yacht or work boat Fea...

Page 104: ...r pump 2 ea TP 02 Manual 1 ea 182038 Hose 2ft 4 ea 207402 TCS 2 02 TAB CYLINDER SYS 12 VOLT Control switch 1 ea TC 03 Tab cyl cruiser 4 ea TK 01 Power pump 2 ea TP 02 Manual 1 ea 182038 Hose 2ft 4 ea 207402 OPTIONAL PUMP Pump 24V DC 110cu in minute TP 03 TRIM TABS Cylinder Specification Stroke 4 Displacement 5 94 cu in Force 2230 ft lb rated pressure Pressure and plate dimensional requirements are...

Page 105: ...inch displacements Convenient front of dash fill Small 3 0 hole cutout on dash Can be retrofitted into old SeaStar 4 5 hole cutout Complete with elbow fittings Rear mount helm features CONTACT YOUR LOCAL DISTRIBUTOR FOR AVAILABILITY Behind dash mounting configuration Available in 1 4 1 7 and 2 4 cubic inch displacements Top of dash fill point Complete with elbow fittings Sport Tilt helm features 5...

Page 106: ...f SeaStar Helm Pumps HEAVY DUTY SHAFT SEAL AND WIPER STAINLESS STEEL SHAFT Specifically designed to be used on smaller fishing vessels involved in the Lobster and Crabbing Industries The Commercial Helm Pumps are designed with a stainless steel shaft and heavy duty shaft seal and wiper This new shaft and seal help protect the Helm Pump from the abrasive effects of sediment that is brought on board...

Page 107: ...STEERING WHEEL CARRIAGE BOLTS PLASTIC BEZEL HELM PUMP WASHER LOCKNUT BACK PLATE WOODRUFF KEY FILLER PLUG VENTED OR NON VENTED DRAIN KIT DASH DASH DASH DASH Accessories Round Bezel part HA5417 Reduces the distance the helm protrudes from the front of the dash to 3 75 93mm 20 Wedge part HA5419 HA5408 c w Drain kit This kit is designed to mount the helm at a 20 angle to the mounting surface 4 possibl...

Page 108: ...T 2 4 39 3 1000 70 HH6292 SPORT TILT Spline Shaft 2 4 39 3 1000 70 HH5260 REAR MOUNT 1 4 23 0 1000 70 HH5279 REAR MOUNT 1 STRAIGHT SHAFT 1 4 23 0 1000 70 HH5280 REAR MOUNT 1 TAPERED SHAFT 1 4 23 0 1000 70 HH5231 REAR MOUNT FULL FEEDBACK 1 4 23 0 1000 70 HH5261 REAR MOUNT 1 7 27 8 1000 70 HH5281 REAR MOUNT 1 TAPERED SHAFT 1 7 27 8 1000 70 HH5262 REAR MOUNT 2 4 39 3 1000 70 HH5282 REAR MOUNT 1 TAPER...

Page 109: ... TILT 2 0 33 0 1500 103 1 HH6188 SPORT TILT 2 4 39 3 1500 103 1 HH5778 REAR MOUNT 1 7 27 8 1500 103 1 HH5771 REAR MOUNT 2 0 33 0 1500 103 1 NOTES 1 SeaStar PRO helms cannot be used with an unbalanced cylinder SeaStar reinforced Kevlar Outboard style hoses MUST be used with ALL SeaStar PRO helms 2 No Check Valves are installed into these helm pumps These are intended for use in a single steering st...

Page 110: ...m 6 25 159mm 3 5 89mm FILLER PORT REQUIRES 3 4 HOLE TO BE DRILLED INTO DASH 5 8 NF THREAD 115mm 4 5 Max steering wheel diameter 28 711mm NOTICE NOTICE Max steering wheel diameter 28 711mm Min dash thickness 1 25 5mm Max dash thickness 1 5 38mm HELMS 1 straight and tapered shafts are also available see page 9 4 for details NOTICE 1 straight and tapered shafts are also available see page 9 4 for det...

Page 111: ... 111mm 42mm 1 66 5 28 134mm 5 8 NF THREAD 6 79 175mm 1 90 3 60 91mm OUTLINE OF STEERING WHEEL HUB INCLUDES FITTING CLEARANCE 4 92 125mm 2 67 68mm 6 81 173mm 5 81 148mm 88 22mm 4 00 dia 102mm 48mm 5 15 131mm NOTICE Max steering wheel diameter 20 508mm Max steering wheel diameter 20 508mm NOTICE HELMS Remote fill and vent kit included with helm pump requires a 3 4 hole to be drilled into the dash bo...

Page 112: ...d 9 Woodruff Yes H 26 2 00cu in 3 4 1 ft Tapered 9 Woodruff Yes Heavy Duty Helm Pump H 40 Series SHAFT STYLE INTEGRAL HELM DISPL DIA TYPE KEYWAY VALVING 40 Series H 41 5 50cu in 1 Straight 1 4 Square Yes H 41 2 5 50cu in 3 4 1 ft Tapered 9 Woodruff Yes H 42 4 00cu in 1 Straight 1 4 Square Yes H 42 02 4 00cu in 3 4 1 ft Tapered 9 Woodruff Yes Hynautic Helm Pumps NOTICE If using a Hynautic H 20 or H...

Page 113: ...ION DO NOT USE NYLON TUBING IN OUTBOARD AND OR POWER ASSIST STEERING APPLICATIONS General Considerations In most hydraulic steering installations the cylinder body moves as the motor outdrive or tiller arm is articulated Provide sufficient hose length to allow full uninterrupted steering motion including trim and tilt If your splashwell is rated for a dual engine application or you are mounting th...

Page 114: ...uld rupture from normal steering pressure causing loss of steering resulting in personal or property damage Visually inspect all hoses and fittings for wear and or damage as part of your regular annual maintenance Replace any hose or components suspect of excessive wear Measuring Hose Lengths SEASTAR OUTBOARD HOSE 1 Measure from the center of the steering wheel to the Starboard side wall 2 Measure...

Page 115: ...or each figure c Minimum bend radius for outboard hose is 2 1 2 6 cm d Outboard cylinders move They are subject to engine trim tilt Enough slack must be left in the hoses to prevent kinking OUTBOARD HOSE NOTICE CAUTION DO NOT cut the hose This will destroy the hose Once cut there is no means to field swage fittings to the ends of the hose PART NUMBER KIT DESCRIPTION HO51XX SeaStar Standard Outboar...

Page 116: ...ont Mount Cylinders Note cylinder body moves Figure E HC5370 Dual Side Mount Cylinders Note cylinder body stationary Figure F HC535 Single Front Mount Cylinder c w bulkhead fittings Note cylinder body moves Figure G HC5370 Single Side Mount Cylinder c w bulkhead fittings Note cylinder body stationary Figure H HC5345 Dual Front Mount Cylinders c w bulkhead fittings Figure I HC5370 Dual Side Mount C...

Page 117: ...uld be routed with a gradual rise so that air will not be trapped in the lower station b Some installations require more than 1 hose kit and additional fitting kits c Minimum bend radius for outboard hose is 2 1 2 6 cm d A compensating line is required between helm stations or the helm and autopilot power pack Additional Stations or Autopilot Integration ITEM DESCRIPTION PART QUANTITY REF NUMBER R...

Page 118: ...th of tubing run exceeds 100 feet 30 5m Additional SeaStar hose kit part number HF5508 is required to connect the tubing to the cylinder 3 8 copper tubing should be obtained through a local vendor based on the following tubing specifications Specification for copper tubing Soft annealed copper tubing Type L produced under ASTM D 280 To determine the required length of tubing for single and dual co...

Page 119: ...be used or if copper tubing is required based on lengths of tubing runs required 4 Total up the entire length of tubing required and round up to the next available tube kit length TUBING Single Station Figure A Single Inboard Cylinder fittings required supplied with helm and cylinder Figure B Single Sterndrive Cylinder fittings required supplied with helm and cylinder Parts list For Figures A B IT...

Page 120: ... stations or the helm and autopilot power pack b All hoses should be routed with a gradual rise particularly the compensating line so that air will not be trapped in the lower helm station c The second helm station or autopilot power pack may be connected at any location between the upper helm station and the cylinder For existing single station installations the nylon or copper tubing may be cut ...

Page 121: ...inc O Ring For use with Front Mount Cylinders ONLY 3 8 TUBE 3 8 TUBE 1 4 NPT 3 8 TUBE 3 per kit 1 4 NPT 3 8 TUBE 3 8 TUBE 3 8 TUBE 1 4 NPT 3 8 TUBE 3 8 TUBE 1 4 NPT 1 4 NPT All SeaStar Manual Hydraulic steering systems utilize the same style of fittings for all applications These are 3 8 compression fittings which utilize a 9 16 24 extra fine thread Refer to page 10 1 3 8 TUBE 3 8 TUBE 1 4 NPT 3 8...

Page 122: ...PT M Center 3 8 Tube M 2 Connector Fitting 4 600602 3 8 Tube M 1 4 NPT M 3 Tube Nut 3 8 Dia 4 280327 4 Non Vented Filler Plug 1 HA5432 5 SeaStar Nylon Tube 25ft HT5092 3 8 Dia A Elbow 3 8 Tube M 2 1 4 NPT M NOT INCLUDED IN HF5501 FITTING KIT HOSES ARE TO BE PURCHASED SEPARATELY OUTBOARD HOSE KIT HO51_ _ NOT INCLUDED IN HF5501 FITTING KIT HOSES ARE TO BE PURCHASED SEPARATELY DO NOT cut SeaStar Outb...

Page 123: ...502 Autopilot powerpack connection ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Tube Nut 3 8 Dia 10 280327 2 Connector Fitting 4 600602 3 8 Tube M 1 4 NPT M 3 Tee Fitting 2 600605 3 Ends 3 8 Tube 4 Non Vented Filler Plug 1 HA5432 A Tube Nut 3 8 Dia 2 B 3 8 Elbow 2 1 4 NPT M SUPPLIED WITH HELM NOTE USED IN SYSTEMS PLUMBED WITH 3 8 DIAMETER NYLON OR COPPER TUBE ...

Page 124: ...ttings HF5507 Application Kit to connect 3 8 diameter copper tubing to SeaStar cylinders using 3 8 diameter nylon tubing ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Tube Nut 3 8 Dia 4 280327 2 Connector Fitting 2 280929 3 8 Tube M 3 8 Tube M 3 Nylon Tubing 6ft 795628 3 8 Dia DO NOT use with SeaStar Outboard Cylinders and or SeaStar Sterndrive cylinder HC5332 NOTICE DO NOT cut SeaStar Outboard S...

Page 125: ...2 Assemblies per kit ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Connector Fitting 2 286323 2 Street Elbow 2 600606 3 8 Tube M 1 4 NPT F 3 Washer 4 202224 4 Nut 4 191621 HF5513 3 bulkhead fitting kit Application Single cylinder installations 2 Assemblies per kit ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Connector Fitting 2 600608 2 Street Elbow 2 600606 3 8 Tube M 1 4 NPT F 3 Washer 4 2022...

Page 126: ...ctor Fitting 4 286323 2 Tee Fitting 2 284826 2 Ends 3 8 Tube M Center 1 4 NPT F 3 Street Elbow 2 600606 3 8 Tube M 1 4 NPT F 4 Washer 8 202224 5 Nut 4 191621 HF5515 3 bulkhead fitting kit Application Dual cylinder installations ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Connector Fitting 4 286323 2 Tee Fitting 2 284826 2 Ends 3 8 Tube M Center 1 4 NPT F 3 Street Elbow 2 600606 3 8 Tube M 1 4 N...

Page 127: ...e Nut 2 555027 1 2 Dia Flare HF5569 Application Kit to connect 5 8 diameter copper tubing to SeaStar cylinders ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 18 Hose Kit 2 338621 2 Connector Fitting 2 653624 3 8 NPT F 3 8 Tube M 3 Connector Fitting 2 288028 1 End 3 8 NPT M 1 End 5 8 Dia 45 Flare 4 Tube Nut 2 555121 5 8 Dia Flare DO NOT cut SeaStar Outboard Hoses WARNING DO NOT cut SeaStar Outboard...

Page 128: ...ng 2 600602 3 8 Tube M 3 8 NPT F 4 Elbow 2 288526 1 End 1 4 NPT M 1 End 3 8 Dia 45 Flare M A Outboard Hose Kit HO51__ B Copper Tube 3 8 Dia NOT SUPPLIED WITH FITTING KIT HF5582 Application Add a station or autopilot kit using 3 8 45 flare fittings ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Tube Nut 10 653022 3 8 Dia 45 Flare 2 Connector Fitting 2 653323 1 End 3 8 Dia 45 Flare M 1 End 1 4 NPT M...

Page 129: ...steering wheel counter clockwise until an air free stream of oil comes forth from bleed fitting no 2 then close bleed fitting no 2 Open bleed fitting no 3 and pull cylinder shaft all the way out on fitting no 3 side of cylinder Turn steering wheel counter clockwise until an air free stream of oil comes forth from bleed fitting no 3 then close bleed fitting no 3 Open bleed fitting no 4 and pull cyl...

Page 130: ...rst 2 Open the valve 3 Continue to turn the wheel hard over to Port Only cylinder A moves and reaches hard over 4 Close the valve CYLINDER A CYLINDER B PROPELLER PROPELLER LIQUID TIE BAR VALVE 1 3 4 2 STARBOARD PORT Front Mount Cylinder UNBALANCED CYLINDER A UNBALANCED CYLINDER B PROPELLER PROPELLER LIQUID TIE BAR VALVE 2 4 3 1 STARBOARD PORT Side Mount Unbalanced Cylinder Engines Toe d Outwards P...

Page 131: ... Screws onto the SeaStar and equivalent fluid to bleed the SeaStar system Makes for a clean bleed when used properly SeaStar Remote Fill Part HA6450 Can be used with ALL SeaStar Helm pumps Relocate your fill plug to a more convenient or hidden place Steering feel is solid every time Complete Fill Purge in 10 minutes or less Fast and efficient Easy to operate Screens contaminants from oil Quick con...

Page 132: ... 3 1 4 inches in diameter HA5465 Pilot Drill Jig for enlarging a 2 inch diameter dashboard hole to a 3 inch diameter hole As required for all standard SeaStar and SeaStar Pro helms when using a standard 3 inch diameter hole saw HA5466 Drill Jig for drilling mounting holes for standard SeaStar and SeaStar Pro helms A 3 inch dashboard hole is required HA5467 Drill Jig for drilling mounting holes for...

Page 133: ...and BAYSTAR Hydraulic Steering Systems 10 21 DISPLACEMENT HULLS ONLY Steering Torque Data Sheet TORQUE DATA SHEETS NOTICE Please include a detailed drawing of your rudder to assist with rudder load calculations ...

Page 134: ...r distance from the waterline to the rudder base feet Rudder shaft diameter inches Shaft power horsepower C B A C L C L Lower Rudder Bearing A Perpendicular distance from the rudder shaft to the propeller B Distance parallel to rudder shaft from rudder base to center of lower rudder bearing C Perpendicular distance from waterline to rudder base Note Formula presumes 23 27 counterbalance Projected ...

Page 135: ... HELM FILL PORT FILLER PLUG REMOVED Substitution of non recommended fluids may result in heavier steering and or irreparable damage to your steering system Alternate recommended hydraulic fluids for SeaStar steering systems Oil Manuf Brand Name SeaStar SeaStar oil part HA5430 Shell Aero Shell Fluid 41 Esso Univis N15 or J13 Texaco HO15 Chevron Aviation Hydraulic Fluid A Mobil Aero HFA Petro Canada...

Page 136: ...11 2 Selection Guide ...

Page 137: ...03 26 660 HS5176 225226 SEASTAR PRO 2 0 REAR MOUNT HH5771 2 0 33 0 1500 103 26 660 HS5176 225226 SEASTAR PRO 2 0 TRADITIONAL TILT HH5774 2 0 33 0 1500 103 20 508 HS5176 225226 SEASTAR PRO 2 0 SPORT TILT HH5290 2 0 33 0 1500 103 20 508 HS5176 225226 SEASTAR 2 4 STANDARD FRONT MOUNT HH5272 2 4 39 3 1000 70 26 660 HS5176 225226 SEASTAR 2 4 STANDARD MOUNT FULL FEEDBACK HH5762 2 4 39 3 100 70 26 660 HS...

Page 138: ...2 125 8EM HC5328 1 25 31 7 0 50 12 7 8 203 HS5154 8 3 135 2 7142 82 3 92VPS HC5331 1 25 31 7 0 50 12 7 8 203 HS5153 8 3 135 2 N A BA125 8EMV HC5330 1 25 31 7 0 50 12 7 8 203 HS5154 8 3 135 2 7142 82 3 PIVOT MOUNT HC5345 1 375 35 0 75 19 0 8 203 HS5157 8 34 136 6 N A PIVOT MOUNT HC5347 1 375 35 0 75 19 0 8 203 HS5157 8 34 136 6 N A PIVOT MOUNT HC5348 1 375 35 0 75 19 0 8 203 HS5157 8 34 136 6 N A P...

Page 139: ...D Mercer s Marine Equipment Marine Drive Clarenville Newfoundland A0E 1J0 Canada Tel 709 466 7430 Fax 709 466 3279 e mail scott mercer nf sympatico ca www mercersmarine com NOVA SCOTIA Stright MacKay Ltd Harbour Drive P O Box 1030 Pictou Nova Scotia B0K 1H0 Canada Tel 902 928 1900 Fax 902 485 8779 e mail info stright mackay com www stright mackay com ONTARIO Barclay s Marine 131 Caldari Rd Unit 2 ...

Page 140: ...6358 www boatech com Coast Distribution System Wholesale California USA Tel 800 495 5858 Diversified Marine Products 1914 S Mateo Street Los Angeles California 90021 USA Tel 213 624 5595 Fax 213 689 0986 Diversified Marine Products 4105 South Market Sacramento California 95834 USA Tel 916 929 2696 Fax 916 929 7192 Englund Marine Supply Retail 2 Commercial Street Eureka California 95501 USA Tel 707...

Page 141: ... Wholesale 12355 S W County Rd 769 Lake Suzy Florida 34266 USA Tel 941 764 0722 Fax 941 764 0832 Tolll Free 1 800521 3744 www landnsea net Land N Sea Distributors Wholesale 2968 Ravenswood Road Ft Lauderdale Florida 33312 USA Tel 954 792 5436 Fax 954 581 4867 Tolll Free 800 432 7652 www landnsea net Lewis Marine Supply Inc 220 S W 32nd Court Ft Lauderdale Florida 33315 USA Tel 954 523 4371 Fax 954...

Page 142: ...0 USA Tel 978 283 0293 Fax 978 283 3308 MICHIGAN Barclay Marine Dist Corp 24600 Maplehurst Drive Mt Clemons Michigan 48036 USA Tel 313 469 9910 Fax 800 959 1694 Tolll Free 800 959 5904 Barclay Marine Dist Corp 3513 lousma Drive S E Grand Rapids Michigan 49548 USA Tel 616 243 6464 Fax 800 959 1692 Tolll Free 800 959 5902 McDurmon Distributor G12238 Fenton Rd Fenton Michigan 48430 USA Tel 810 750 04...

Page 143: ...16 USA Tel 918 437 2371 Fax 800 544 5697 Tolll Free 800 643 9762 www benrock com OREGON Coast Distribution Wholesale 7914 S E 82nd Street Portland Oregon 97266 USA Tel 503 777 3991 Fax 503 775 4989 Englund Marine Supply Retail Foot of 15th Street Box 296 Astoria Oregon 97103 USA Tel 503 325 4341 Fax 503 325 6421 Tolll Free 800 228 7051 e mail englund pacifier com www englundmarine com Englund Mari...

Page 144: ... 800 234 7290 www paxtonco com WASHINGTON Coast Distribution Seattle Wholesale 5301 Shilshole Avenue N W Seattle Washington 98107 USA Tel 206 789 1500 Fax 206 784 6393 Englund Marine Supply Retail 280 East Wilson Westport Washington 98595 USA Tel 360 268 9311 Fax 360 268 9752 Tolll Free 800 228 7051 e mail englund pacifier com www englundmarine com Englund Marine Supply Retail 123 Howerton Way Ilw...

Page 145: ...runger Exports Florida BRAZIL See Brunger Exports Florida COLUMBIA See Brunger Exports Florida DENMARK Columbus Marine A S Brordrupvej 44 DK 4621 Gadstrup Denmark Tel 00 45 4619 1166 Fax 00 45 4619 1353 e mail columbus columbus marine dk www columbus marine dk EGYPT See Brunger Exports Florida ENGLAND Hypro Marine Mount Pleasant Lane Lymington Hampshire SO41 8LS England Tel 0044 590 681445 Fax 004...

Page 146: ... L Wholesale Via Beneficio 2 Tronco 57 B 48015 Montaletto Di Cervia Ravrnna Italy Tel 00 390 544 965689 Fax 00 390 544 965734 e mail svama nautica svama nautica com www svama nautica com JAMAICA See Brunger Exports Florida JAPAN See Brunger Exports Florida KOREA Saehan Marine 591 16 Janghang Dong Iisan Gu Goyang Si Gyungki Do Korea Tel 82 31 907 6363 Fax 82 31 903 1951 e mail seahan36 hanmir com S...

Page 147: ...t Ab Box 12022 SE 402 41 Gothenburg Sweden Tel 00 46 31 775 6530 Fax 00 46 31 24 53 17 e mail info comstedt se www comstedt se SWITZERLAND Marine Parts Heimgartner Pfaffikerstr 6 CH 8604 Volketswil Zurich Switzerland Tel 00 41 1997 4090 Fax 00 41 1997 4094 e mail marineparts pilatusnet ch TAIWAN Matsu Shiyon Trading Co No 19 Lane 100 Ho Pien Street San Chung City Taipei Taiwan Tel 00 886 2 2975 41...

Page 148: ...rstown MD 21740 Tel 301 739 2606 Boat America Glen 6651 20 Ritchie Hwy Rt 2 Glen Burnie MD 21061 Tel 301 761 5901 Boat America Maryland 5640 E Sunnyside Ave Beltsville MD 20705 Tel 301 474 0150 Boat America Towson 6863 Loch Raven Blvd Towson MD 21204 Tel 301 296 0451 MICHIGAN Boat America Detroit 2212 E 14 Mile Road Warren MI 48092 Tel 313 939 5050 NEW JERSEY Boat America Holmdel 2145 Rte 35 North...

Page 149: ...n accident or abnormal operation including racing misuse or alterations outside our factory Which has been repaired or modified by other than Teleflex Canada Limited Partnership Which has been used on an engine boat combination where the engine horsepower exceeds the boat horsepower rating established by the boat manufacturer Which has been used with other products which in Teleflex Canada Limited...

Page 150: ... Teleflex Canada Limited Partnership Printed in Canada Part Number SL6001 Rev 13_r04 TELEFLEX CANADA 3831 NO 6 ROAD RICHMOND B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsteering com ISO 10592 M A R I N E ...

Page 151: ...WE MAKE THE BEST BOATS BETTER The world leader in trim tab trolling motor and hatch lift innovation OWNER S MANUAL Featuring NEW waterproof Deutsch connectors ...

Page 152: ...ctro polished solid 316 stainless steel billet end for Extreme Duty Heavy Duty and High Performance applications The entire Lenco Actuator is fully submersible maintenance free and sealed for life Dual Nitrile Buna SBR O ring sealed for maximum protection High impact ultraviolet resistant Nylon 66 50 glass fiber reinforced thermoplastic housing Corrosion proof Vandar mounts always look great Lenco...

Page 153: ...erved 2007 Lenco Marine Inc CONGRATULATIONS You have just purchased the finest performance trim tab system in the world Welcome to the future Lenco Trim Tabs make the single most important difference in the way your boat rides and performs Lenco Trim Tabs make your boat ride smoother drier faster and safer with increased fuel efficiency whether on a small skiff or a mega yacht Lenco s ball screw d...

Page 154: ...ring Diagram 124SSR 13 Flybridge Wiring Diagram 14 Switch Wiring Diagram Dual Actuators 15 Warranty 11 Switch Options Upgrades 16 Optional Switches 16 Operation 17 Bennett Marine RetroFit Kit Installation Instructions 18 Wiring Instructions 20 Warranty 11 Upgrading and Retro fitting 21 Actuators 22 Hatch Lifts Installation Operation 24 Mounting 25 System Parts 25 Warranty 23 Wiring 24 Product Summ...

Page 155: ...The left side of the switch controls the starboard tab The right side of the switch controls the port tab The system is set up this way to minimize the guesswork while underway To lower the starboard bow press the right starboard switch where it reads DOWN To lower the port bow press the left port switch where it reads DOWN Since all boats are different in weight length speed and performance it ta...

Page 156: ... in the stern of the boat and keeps the bow down As you throttle up and speed increases raise tabs by pressing BOW UP on both sides Uneven Load If one side of the boat is higher than the other while running press BOW DOWN on the switch on that side This lowers the tab on the listing side low side to bring the boat level Porpoising To stop porpoising press BOW DOWN on both sides of the switch The t...

Page 157: ...olution Sequence 1 Inspect fuse at fuse panel Replace if necessary 2 Verify that all connections at switch control box are tight and in place 3 Make sure that switch assembly has a solid ground 4 If the actuator cables were spliced inside the transom inspect joint for positive connection 5 If after following steps stated above the actuators still do not operate properly STOP and call the factory f...

Page 158: ... use any other type of alloy Mount the trim tab hinge to the transom using provided 14 x 1 1 4 3 17 cm stainless steel metal screws We recommend using 3M 5200 adhesive caulking to bed the hinge and screws DO NOT OVERTIGHTEN 3 Attach the lower mounting bracket to the tab with the bolts washers and nylon lock nuts provided Attach the upper bracket to the actuator using the 5 16 18 X 1 3 4 4 45 cm la...

Page 159: ... adhesive caulking will seal the holes when installed All supplied screws and fasteners are stainless steel Do not use any other type of alloy 4 Warning With some installations fuel water tanks and orother systems may prevent the actuator cable from entering the hull through the upper mounting bracket Be sure to check inside the hull before drilling the 3 8 95 cm cable hole If all is clear Using t...

Page 160: ...cable with a clamshell vent sealed with 3M 5200 for a waterproof and ﬁnished effect Assemble actuator connector ends as instructed in Actuator Deutsch Connector Instructions insert card provided 5 At the helm determine where the tactile switch will be installed locate the template on page 27 and secure to helm cut a circular opening using a 2 5 08 cm hole saw Before cutting make sure the area insi...

Page 161: ...r return quickly Should time restraints prohibit you from sending in the merchandise ﬁrst or you need an immediate replacement you will be required to secure the replacement part with a credit card prior to shipment Visa MasterCard American Express Discover Lenco Marine ships all warranty items UPS ground Costs for upgrades in shipping are the responsibility of the customer Lenco Marine warranties...

Page 162: ...e 27 Note In all cases make sure control box is mounted with wires facing down toward deck 15069 001 124SSR This product must be wired exactly as shown above Failure to wire the trim tab retractor as shown will cause cancellation of all warranties by the manufacturer ...

Page 163: ...001 123SC Note In all cases make sure control box is mounted with wires facing down toward deck This product must be wired exactly as shown above Failure to wire the trim tab retractor as shown will cause cancellation of all warranties by the manufacturer ...

Page 164: ...ate Page 27 Note In all cases make sure control box is mounted with wires facing down toward deck This product must be wired exactly as shown above Failure to wire the trim tab retractor as shown will cause cancellation of all warranties by the manufacturer ...

Page 165: ...all cases make sure control box is mounted with wires facing down toward deck 15071 001 123DRSC This product must be wired exactly as shown above Failure to wire the trim tab retractor as shown will cause cancellation of all warranties by the manufacturer ...

Page 166: ...oof maintenance free easy to install tactile switches Lenco switches feature 1 Self Check feature at power up 2 Self contained sealed keypad 3 Self contained sealed control box 4 Fade smudge proof laser engraved graphics 0LUG PLAY SWITCH WIRING HARNESS CONNECTORS 6 Built in Retract feature returns tabs to a fully retracted position when power or tach signal is removed 7 2 high intensity L E D indi...

Page 167: ...ottom to top to indicate self test at power up If there is a problem with an actuator connection the L E D displays shows every other light red ON at the side that has the problem After self test is complete 1 to 2 seconds the L E D displays show one up arrow on each side of the switch This shows that both tabs are fully retracted While functioning the tabs the L E D displays indicate the position...

Page 168: ...f upper bracket and gland seal see Fig 1 You will need to clean mounting surfaces on the transom with a cleaning solvent such as mineral spirits or alcohol to remove all oils and dirt before final mounting Insert the actuator cable through the transom With the actuator loosely supported bed the upper bracket and screws with 3M 5200 adhesive caulking Start the provided 14 x 1 1 4 3 17 cm stainless ...

Page 169: ...through the second washer and other side of the bracket Replace the bracket screw removed in step 3 This will lock the pin in place and prevent it from falling out 7 Now you will need to hook up the Lenco Actuator wires inside the bilge rigging area First cut the wire connector from the Bennett wire harness where the pump used to be Strip the four harness wires and connect to the four Lenco wires ...

Page 170: ...ch from the previous system Simply reconnect it as per the wiring diagram 3 Test the trim tabs for proper operation Remember that the right switch controls the left trim tab and the left controls the right BOW DOWN should extend the tabs while BOW UP should retract them If for some reason this does not work as described in the above text recheck all the wiring for a misplaced wire If still not ful...

Page 171: ...ng holes when upgrading from trim tabs to Troll n Tabs the trim tabs have to have been mounted with the hinges at least 3 8 95 cm from transom bottom as recommended in Lenco installation instructions Standard Mount Kit 15001 101 TT 9x12 NS Can be upgraded to a 12 tab or a 9x12 Troll n Tab 12 30 48 cm 9 22 86 cm TT 12 x 12 NS Tab or 9 x 12 TNT Tab 14 35 56 cm 14 35 56 cm max height needed for actua...

Page 172: ... 101 Actuator IS USED IN ALL 44 Standard kits 101 Actuator 21 4 stroke Overall length tip to tip 121 8 inches Part 15054 001 101 2 12 volt W g CABLE 15061 001 101 3 24 volt W g CABLE 127 8 32 70 cm 121 4 31 11 cm 5 16 79 cm 41 4 stroke 41 4 21 2 6 35 cm The 102 XD Actuator is used with Troll n Tab kits only 102 XD Actuator 41 4 stroke Overall length tip to tip 127 8 inches Part 15060 001 102 XD 2 ...

Page 173: ...y Should time restraints prohibit you from sending in the merchandise ﬁrst or you need an immediate replacement you will be required to secure the replacement part with a credit card prior to shipment Visa MasterCard American Express Discover Lenco Marine ships all warranty items UPS ground Costs for upgrades in shipping are the responsibility of the customer Lenco Marine warranties all Hatch Lift...

Page 174: ...RE TO MAKE ACCURATE MEASURE COULD CAUSE damage to hatch lift or the hatch itself s ENCO HATCH LIFTS ARE FULLY SUBMERSIBLE AND WILL not drift s ENCO HATCH LIFTS ARE OFFERED IN BOTH AND 24 volts OPERATION The function of the Lenco Hatch Lift system is simple Since the hatch lift is based around a ball screw it is able to push a heavy load and remain at a constant position To raise a load extend the ...

Page 175: ...to be lifted 2 Determine the angle of the hatch lift mount Do not exceed 45 degrees from center 3 Mount the hatch lift on the desired location as per the above instructions Important It may be necessary to shim the upper or lower mounting bracket up or down so the hatch does not bind when fully closed The hatch lift does not stop pulling until it has reached its fully closed position If the hatch ...

Page 176: ...INCLUDES TWO 8 ACTUATORS 24 X 8 3 FOUR 8 ACTUATORS 24 X 8 3 24 X 8 3 ON TWO GAUGE electro polished stainless steel blades w transom back plates and super duty hinge with 3 8 95 cm hinge pin s CTUATOR EXTENSION HARNESSES SOLD SEPARATELY IN CHOICE OF LENGTHS s USTOMER SUPPLIED MOUNTING HARDWARE s VAILABLE IN SIZES 24 X 8 3 24 X 8 3 AND 24 X 8 3 Switches See selections on page 16 for available option...

Page 177: ...5 08 cm hole for Switch Key Pads Tactile Switch Connection Mount control box within 30 76 2 of keypad Control box wire harness is 30 76 2 length High Performance Tabs Single Dual Actuator s IGH PERFORMANCE TAB KIT INCLUDES TWO VOLT XTREME UTY CTUATORS WITH 33 BILLET ram with 3 8 95 cm SS bolts two 7 gauge ﬂat 304 electro polished stainless blades s ULL TRANSOM BACK PLATE WITH ADJUSTABLE CHANNEL CM...

Page 178: ... ENCO ARINE NC UNICIPAL OURT s 3TUART LORIDA s FAX s WWW LENCOMARINE COM DON T WORRY we ve got your back 8 07 ...

Page 179: ...Instruction Manual Ultima Bilge 600GPH 800GPH 1000GPH 1250GPH Read and understand this manual prior to operating or servicing this product IB 123 01 0912 ...

Page 180: ...ITS INCIDENTAL OR CONSEQUENTIAL COSTS EXPENSES OR DAMAGES THE LIMITATION ON LIABILITY FOR LOST PROFITS INCIDENTAL OR CONSEQUENTIAL COST EXPENSES OR DAMAGES SHALL SURVIVE ANY FAILURE OF ESSENTIAL PURPOSE OF THIS LIMITED WARRANTY Some states do not allow the exclusive or limitation of incidental or consequential damages so the above limitation may not apply to you NO EXPRESS OR LIMITED WARRANTY INCL...

Page 181: ...ng av en felaktig säkring kan leda till personskador egendomsskador och brandfara Installation av Ultima Bilge Varning Vid installation av Ultima Bilge säkerställ att pumpen är fri från alla hinder speciellt nära avkänningsområdet Om av kännarna är blockerade kommer pumpen kontinuerligt att vara påslagen 1 Placera en 3 4 tjock bit av marinp lywood som monteringsblock för din pumps fästpunkt Monter...

Page 182: ...strömningen är avgörande för pumpens tillämpning re kommenderas det att inte använda back ventilen Dessutom vid vinterrustning av din båt ta bort backventilen för att undvika isbildning och eller försämring av backven tilen Placera ﬁngrarna på kretsarna för att testa pumpen Nivå parallellt med botten Monteringsblock Anvisningar för elinstallation Hänvisning till kopplingsschema nedan Använd lämp l...

Page 183: ...äns och vrid pumphjulets skydd medurs och dra rakt ut Avlägsna och rengör pumphjulet och pumpen från allt skräp som har samlats Säkerställ att även rengöra eventuellt skräp som samlats på ﬁltret Efter att pumphjulet är rengjort sätt tillbaka skyddet genom att rikta in stif ten med spåren och vrida moturs dra inte åt för hårt Skyddet skall vridas tills det är stadigt Placera pumphuset på ﬁltret och...

Page 184: ...till den negativa bat teriterminalen För att vidarekoppla driften manuellt anslut den bruna ledningen från pum pen till panelomkopplaren För automatdrift anslut den bruna ledningen med den vita spårningsledningen till panelomkopplaren Se till att du använder korrekt säkring som kommer från den positiva batteriterminalen till panelomkopplaren se diagrammet 12V DC Batteri Test Cirklar Brun vit Brun ...

Page 185: ...Using the wrong fuse can lead to personal injury property damage and ﬁre hazard Installing the Ultima Bilge Pump Caution When installing the Ultima Bilge Pump make sure that pump is clear of all obstacles especially near the detector area If detectors are blocked the pump will remain continuously on 1 Place a 3 4 thick block of marine ply wood as a mounting block for your pump base Mounting block ...

Page 186: ...will reduce the ﬂow of the pump If ﬂow is critical to the application of the pump it is recommended that the check valve not be used Also when winterizing your boat re move the check valve to avoid ice formation and or degradation of the check valve Place ﬁngers on circles to test the pump Level parallel to the bottom of the boat Mounting block Wiring Instructions Refer to wiring diagram below Use...

Page 187: ...o impeller guards ﬁns and rotate im peller guard clockwise and pull straight out Remove and clean the impeller and pump from all debris that has accumu lated Make sure to clean any debris that has accumulated on the strainer as well After the impeller is clean replace impel ler guard by aligning tabs with slots and turning counter clockwise making sure not to over tighten The guard should be rotat...

Page 188: ...und wire to the negative terminal of the battery For manual over ride operation connect the brown wire from the pump to the switch panel For automatic operation connect the brown wire with white tracer to the switch panel Make sure to connect an appropriate in line fuse coming from the positive terminal of the battery to the switch panel as shown 12V DC Battery Test Circles Brown White Brown not u...

Page 189: ...von falschen Sicherungen kann zu Personenschä den Materialschäden und Brandgefahr führen Installation der Ultima Lenzpumpe Vorsicht Stellen Sie bei der Installation der Ultima Lenzpumpe sicher dass es keine Hindernisse für die Pumpe gibt insbesonde re in der Nähe des Detektorbereichs Falls die Detektoren blockiert werden bleibt die Pumpe dennoch eingeschaltet 1 Legen Sie ein Stück Bootsbausperrhol...

Page 190: ...ist aus Nitril das ausschließlich für Wasseranwendungen eingesetzt werden soll Außerdem verkleinert das Rückschlagventil den Pumpendurchﬂuss Falls der Durchﬂuss bei der Einsetzung der Pumpe wichtig ist wird empfohlen das Rückschlagventil nicht zu benutzen Falls Sie ihr Boot winterfest ma chen sollten Sie das Rückschlagventil ent fernen um Eisbildung und oder Erosion des Rückschlagventils zu vermei...

Page 191: ...im Uhrzeigersinn und ziehen Sie es aufrecht heraus Entfernen und reinigen Sie das Antriebsrad und die Pumpe von al len angesammelten Fremdkörpern Entfernen Sie alle angesammelten Fremdkörper auch vom Antriebsrad Nach der Reinigung des Antriebsrades ersetzen Sie den Schutz des Antriebsrads indem Sie die Verschlussnasen mit den Schlitzen ausrichten und gegen Uhr zeigersinn drehen wobei Sie darauf ac...

Page 192: ...terie angeschlossen Für manuellen Betrieb wird der braune Leiter von der Pumpe an die Schalttafel angeschlossen Für automatischen Betrieb wird der braune Leiter mit weißer Kennzeichnung an die Schalttafel angeschlossen Zwischen dem Pluspol der Batterie und der Schalttafel muss eine passende Inline Sicherung eingesetzt werden s Abb 12V Gleich strombatterie Prüfkreise Braun Weiss Braun nicht verwend...

Page 193: ...ion d un fusible erroné peut pro voquer des blessures des dégâts matériels ou un risque d incendie Installation de la pompe de fond de cale Ultima Bilge Attention Lors de l installation de la pompe de fond de cale Ultima Bilge assurez vous que la pompe est libre de tout obstacle spéciale ment à proximité de la zone de détecteurs Si les détecteurs sont bloqués la pompe restera continuellement en ma...

Page 194: ... seule ment De même le clapet de anti retour dimi nuera le ﬂux de la pompe Si le ﬂux est critère critique dans l application de la pompe il est recommandé de ne pas utiliser le clapet de anti retour Egalement lors de l hivernage de votre bateau enlevez le clapet de anti retour pour éviter la formation de glace et ou une dégradation du clapet de anti retour Mettez les doigts sur les cercles pour es...

Page 195: ...ans le sens des aiguilles d une montre et tirez directement vers vous Enlevez tous les débris accumulés et nettoyez la turbine Assurez vous de nettoyer absolu ment tous les débris qui se sont accumulés sur la crépine également Une fois que la tur bine est propre replacez le capot de la turbine en alignant les griffes avec les fentes et en tournant le capot dans le sens contraire des aiguilles d un...

Page 196: ...borne négative de la batterie Pour un fonctionnement manuel raccordez le ﬁl brun de la pompe sur le panneau d interrupteur Pour un fonctionnement automatique raccordez le ﬁl brun avec une ligne blanche au panneau d interrupteur Assurez vous de placez un fusible appro prié sur la ligne venant de la borne positive de la batterie vers le panneau d interrupteur comme indiqué 12V DC Batterie Circuit de...

Page 197: ...olina el gasoil o líquidos inﬂamables Asegúrese de usar el tamaño de fusible apropiado recomendado por el modelo de su bomba Usar el fusible equivocado pue de provocar daños personales daños a la propiedad y riesgo de fuego Instalar la Bomba de Desfonde Ultima Cuidado Cuando esté instalando la Bom ba de Desfonde Ultima asegúrese de que la bomba está limpia de obstáculos espe cialmente en el área d...

Page 198: ...e reforzada con una pared interior suave NOTA La válvula de control suministrada con su bomba de desfonde Ultima se usa para evitar que el agua ﬂuya hacia atrás La utilización de la válvula de control requiere que usted sea consciente de su funciona bilidad El material de la válvula de control está hecho de Nitrilo que solo se usa para aplicaciones de agua La válvula de control también reducirá el...

Page 199: ...cia abajo las lengüetas de cierre laterales en el cuerpo de la bomba y saque la bomba del ﬁltro Para limpiar el propulsor agarre las aletas de defensa del propulsor y gire la seguridad del propulsor como las agujas del reloj y sáquelo Quite y limpie el propulsor y la bomba de toda la basura que haya acumulado Asegúre se de limpiar toda la basura que se haya acumulado en el ﬁltro también Después de...

Page 200: ...va de la batería Para su funcionamiento manual conecte el cable marrón desde la bomba hasta el panel de interruptores Para funcionamiento automático conecte el cable marrón con rastreador blanco al panel de interruptores Asegúrese de conectar un fusible en línea apropiado que venga del terminal positivo de la batería al panel de inter ruptores como se muestra 12V DC Battería Círculos de prueba Mar...

Page 201: ...uò causare danni a persone o cose e pericolo di incendio Installazione della pompa di sentina Ultima Attenzione Durante l installazione della pom pa di sentina Ultima assicuratevi che la pompa sia libera da ogni tipo di ostacolo in particola re vicino alla zona di rilevazione Se i rilevatori sono ostruiti la pompa resterà continuamente attivata 1 Posizionate un pannello di compensato per uso marit...

Page 202: ...e il ﬂusso del la pompa Pertanto se il ﬂusso è cruciale per l utilizzo della pompa si raccomanda di non impiegare la valvola di controllo Inol tre durante la predisposizione dell imbar cazione per il funzionamento a basse tem perature la valvola di controllo va rimossa per evitare la formazione di giaccio e o la sua degradazione Mettete le dita sui cerchi per testare la pompa A livello parallela a...

Page 203: ... pulire il girante afferrate le alette della custodia ruotate la custodia in senso orario e tirate forte Quindi rimuovete il girante e pulite gi rante e pompa da tutti i detriti che si sono accumulati Assicuratevi di rimuovere an che i detriti che si sono accumulati sul ﬁltro Dopo aver pulito il girante riposizionate la custodia allineando le linguette alle appo site fessure e ruotando in senso an...

Page 204: ...la batteria Per operazioni manuali override connettere il cavo marrone dalla pompa al pannello inter ruttore Per operazioni automatiche connettere il cavo marrone con il conduttore bianco al pan nello interruttore Assicurarsi di connettere un fusibile in linea appropriato dal terminale positivo della batteria al pannello interruttore come mostrato 12V DC Batteria Círculos de prueba Marrone Bianco ...

Page 205: ...mble the product and recycle the parts material Entsorgung Recycling Nach Lebensdauerende entsorgen Sie die Pumpe nach den örtlichen Vorschriften Nach Möglichkeit demontieren Sie Teile der Pumpe um sie dem Recycling Process zuzuführen Gestion des déchets recyclage des matériaux Lorsque le matériel arrivera en ﬁn de vie veuillez le mettre au rebut en fonction des lois applicables Lorsque c est poss...

Page 206: ...ie Maßangaben wie sie in dieser Mitteilung beschrieben sind sind nur zur Information Alle Angaben sind unverbindlich es sei denn sie wurden schriftlich bestätigt Pour plus d information sur nos succursales internationales nos approbations nos certiﬁcations et nos représentants locaux veuillez consulter notre site Internet au www johnson pump com SPX Corporation se réserve le droit d incorporer nos...

Page 207: ...lectro magnetic interference OPERATION 4HE 1UIET LUSH TOILET PROVIDES BOTH QUIET OPERATION AND USER CONTROL OF WATER LEVELS IN THE TOILET BOWL SINGLE LARGE PUSH BUTTON SWITCH PROVIDES A SIMPLE FLUSH MODE BY ACTIVATING BOTH THE RINSE WATER SUPPLY AND THE MACERATOR DISCHARGE PUMP SIMULTANEOUSLY N ADDITIONAL ROCKER SWITCH OFFERS INDEPENDENT CONTROL OF THE RINSE WATER SUPPLY AND DISCHARGE PUMP SEPARAT...

Page 208: ...EARBY EQUIPMENT OR SUPPLIES T MUST BE INSTALLED IN A VERTICAL POSITION WITH THE HOSE BARB CONNECTIONS POINTING DOWN 4HE SOLENOID VALVE SIPHON BREAKER BRACKET SHOULD BE SECURED TO A SOLID MOUNTING SURFACE WITH FOUR SCREWS F THE VALVE ASSEMBLY IS ATTACHED TO A WOOD SURFACE MM LONG SCREWS ARE GENERALLY ADEQUATE TO SUPPORT THE WEIGHT OF THE VALVE ASSEMBLY F DESIRED THE VALVE ASSEMBLY MAY BE INSTALLED ...

Page 209: ... A SOLID SURFACE APPROXIMATELY EVERY EIGHTEEN INCHES M ALONG THEIR ENTIRE LENGTH OF RUN 7IRE THE SWITCH PANEL TO THE SOLENOID VALVE SIPHON BREAKER AND TOILET PUMP ASSEMBLY AS PER THE FOLLOWING WIRING DIAGRAM 3ELECT A LOCATION FOR THE SWITCH PANEL THAT IS CONVENIENT TO THE TOILET USER AND WILL ALSO ALLOW ACCESS TO RUN THE WIRES FROM THE SWITCH PANEL TO BOTH THE TOILET S MOTOR AND THE SOLENOID VALVE...

Page 210: ...SUPPLIED WITH THE SEAL UBRICATE THE OF THE SEAL AND THE MOTOR SHAFT WITH A SMALL AMOUNT OF WATER RESISTANT GREASE NSURE THE SLINGER IS PROPERLY POSITIONED ON THE MOTOR SHAFT NEXT TO THE MOTOR AND SLIDE THE SEAL HOUSING ONTO THE MOTOR SHAFT UNTIL IT IS AGAINST THE MOTOR END BELL 0OSITION A NEW PLASTIC SEAL WASHER UNDER THE HEAD OF EACH OF THE FLAT HEAD SEAL HOUSING RETAINER SCREWS AND SECURE THE SE...

Page 211: ...EAL ASE SSEMBLY DAPTER ISCHARGE 0ORT OKER 6ALVE ISCHARGE 0ORT 3CREW HOPPER 0LATE WITH OCK UT o ACERATOR OUSING o ENTRIFUGAL MPELLER o Key Description Qty Req Part Number 3ET 3CREW o RING o 3EAL o 3CREW o 7ASHER 0LASTIC o 3EAL OUSING o OCK 7ASHER 3TAINLESS 3TEEL o 3CREW o 3LINGER o OTORS OTOR 6OLT o OTOR 6OLT o 3OLENOID 6ALVE 3IPHON REAKER 6OLT 3OLENOID 6ALVE 3IPHON REAKER 6OLT 3WITCH 0ANEL 3CREW O...

Page 212: ... Fax 44 0 1992 467132 JAPAN NHK Jabsco Company Ltd 3 21 10 Shin Yokohama Kohoku Ku Yokohama 222 0033 Tel 81 045 475 8906 Fax 81 045 477 1162 ITALY Jabsco Marine Italia Via Tommaseo 6 20059 Vimercate Milano Tel 39 039 685 2323 Fax 39 039 666 307 GERMANY Jabsco GmbH Oststrasse 28 22844 Norderstedt Tel 49 40 53 53 73 0 Fax 49 40 53 53 73 11 Warranty All products of the company are sold and all servic...

Page 213: ...stant coated motor for extra protection in harsh environment applications SPECIFICATIONS Pump Body Glass Filled Polypropylene Pump Design Multi Chamber Diaphragm Suction Lift Self Priming to 10 ft 3 m Ports 1 2 13 mm Hose 1 2 13 mm Threaded QEST Type Motor Permanent Magnet Shipping Weight 3 9 lb 1 8 kg 31595 Series 4 5 lb 2 1 kg 31600 Series 6 0 lb 2 8 kg 31620 Series 31630 Series MODEL 31595 0092...

Page 214: ...pump off when not used for extended periods or when the tank is empty The electrical circuit should be protected with an over current protection device in the positive lead See chart for proper size The pump circuit should not include any other electrical loads The free lead at the pressure switch is positive Black wire from the motor is negative Select wire size from chart below Use total length ...

Page 215: ...ligned with alignment slots on Cam Assembly 4 B making sure screw holes align in cam assembly otherwise diaphragm will leak Cam Bearing 4 B 3 Place Cam Bearing 4 B over Inner Pistons 3 C and tighten down with four Phillips Head Screws 18 in lbs torque Lower Housing 4 to Motor 7 Coat motor shaft with grease prior to installing Cam Bearing 4 B 4 When installing the Lower Housing 4 rotate access notc...

Page 216: ...Defective motor PUMP FAILS TO TURN OFF AFTER ALL FIXTURES ARE CLOSED 쐍 Empty water tank 쐍 Punctured pump diaphragm water leak 쐍 Discharge line leak 쐍 Defective pressure switch 쐍 Insufficient voltage to pump 쐍 Debris under flapper valves LOW FLOW AND PRESSURE 쐍 Air leak at pump intake 쐍 Accumulation of debris inside pump and plumbing 쐍 Worn pump bearing excessive noise 쐍 Punctured pump diaphragm wa...

Page 217: ... water tank open all faucets then turn pump switch on Water will begin to flow When the water is free of air turn faucets off Remember you are filling the water heater and the toilet and shower lines When all valves are shut off pump will stop Should pump fail to stop turn switch off and see the trouble shooting guide OPERATION DIMENSIONAL DRAWING 2 1 2 13 mm Hose Barbs FEATURES Smooth Flow Self P...

Page 218: ...to the red lead on the pump housing located pressure switch STEP 5 Connect the black lead from the pump to the ground or negative power side of the vessel STEP 6 Turn the system off when not in use for extended periods of time or when the water supply tank is empty STEP 7 After installation check voltage at the pump motor Voltage should be checked when pump is operating Full voltage must be availa...

Page 219: ...used with Jabsco pumps Follow manufacturer s recommendations Refer to boat or equipment manufacturer s instructions for their specific winterizing and drainage procedures Do not use automotive antifreeze to winterize potable water systems These solutions are highly toxic and may cause serious injury or death if ingested Winterizing 2 Open all faucets and purge the water from the plumbing system Tu...

Page 220: ... 53 7311 Fax 39 039 666 307 THE PRODUCTS DESCRIBED HEREIN ARE SUBJECT TO THE JABSCO THREE YEAR LIMITED WARRANTY WHICH IS AVAILABLE FOR YOUR INSPECTION UPON REQUEST Copyright 2005 ITT Industries Printed in U S A All Rights Reserved Form 43000 1810 Rev 05 2005B Sanitizing WARNING BEFORE SERVICING PUMP TURN OFF PUMP AND DRAIN WATER FROM SYSTEM TROUBLESHOOTING www jabsco com Potable water systems requ...

Page 221: ...GPH Livewell Pump with Angled Pickup Tube 2 5 500 340 403 C 800 GPH Livewell Pump with Angled Pickup Tube 5 800 490 405 C 1000 GPH Livewell Pump with Angled Pickup Tube 6 1000 710 401STC 500 GPH Livewell Pump with Straight Pickup Tube 2 5 500 340 403STC 800 GPH Livewell Pump with Straight Pickup Tube 5 800 490 405STC 1100 GPH Livewell Pump with Straight Pickup Tube 6 1100 790 401 FC 500 GPH Livewe...

Page 222: ...threaded connections 3 Screw the pump into the seacock until it is hand tight Do not over tighten 4 If the pump is mounted horizontally the output must be pointed upward to allow air to vent KEEP SEACOCK VALVE CLOSED WHEN LIVEWELL IS NOT IN USE Electrical WIRE Normal installations require 16 gauge wire POLARITY Brown pump wire connects to the positive side of the battery Black pump wire connects t...

Page 223: ... tighten 4 Slide hose sprayer assembly back through holder from above the deck and replace the 1 2 adapter 5 Connect to desired 1 2 NPT Male water source or valve Make sure rubber washer is in place in the larger female side of the adapter 6 This sprayer has two functions intermittent and continuous For intermittent spray simply press down on the trigger For continuous spray lift up on the trigger...

Page 224: ...may be resolved by a SHURflo service center All returns are to be shipped with charges pre paid Package all returns carefully SHURflo will not be responsible for freight damage incurred during shipping to a service center SHURflo s obligation under this warranty policy is limited to the repair or replacement of the faucets accessories Faucets or accessories found not defective under the terms of t...

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