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©2006 Edelbrock Corporation

Brochure #63-1602

Page 5 of 6

Catalog #1602, 1615
Rev. 4/06 - RS/mc

PUSH ROD INSTALLATION

NOTE:

There is one length push rod for each of four

locations 

(See Figure 10)

. Be sure to color match each

push rod to its correct valve and cam lobe; purple to rear
exhaust; blue to rear intake; yellow to front intake; and green
to front exhaust.

3.

Cylinder Head bolt torque sequence

(See Figure 8):

The procedure for tightening the head bolts is extremely critical; not
only to prevent gasket leaks, but to prevent stud failure and heads
and cylinders distortion.

CAUTION

Be sure you thoroughly clean and lubricate the
cylinder head bolts before tightening to the correct
torque.  Friction because of dirt or grime will cause
the torque wrench readings to be incorrect.  Clean
and lubricate the threads with engine oil and screw
the bolts onto the crankcase studs by hand to be sure
there is no friction.

A.

Cylinder Head Torque Sequence for 1984-85 Models

CAUTION

Use only original equipment head bolts and studs
for your year vehicle to ensure proper torque and
head gasket life.

1.

See Figure 8

. With a torque wrench, start at the

cylinder head bolt numbered "1" and tighten to 7-9
ft./lbs. Then tighten "2", "3", and "4" in order to 7-9
ft./lbs.

2.

Following the torque sequence, tighten each bolt to
15-17 ft./lbs.

3.

Following the torque sequence, tighten each bolt to
24-26 ft./lbs.

CAUTION

The cylinder head bolts are not to be checked
for tightness after final torquing at reassembly
is completed.  Retightening the bolts to
specified torque at regular intervals will place
undue stress on bolts and bolt anchoring
threads.

B.

Cylinder Head Torque Sequence for 1986-95 Models

CAUTION

Use only original equipment head bolts and studs
for your year vehicle to ensure proper torque and
head gasket life.

1.

See Figure 8

. With a torque wrench, start at the

cylinder head bolt numbered "1" and tighten to 7-9
ft./lbs. Then tighten "2", "3", and "4" in order to 7-9
ft./lbs.

2.

Following the torque sequence, tighten each bolt to
12-14 ft./lbs.

3.

See Figure 9

. Mark a line on the cylinder head and

a corresponding line on the head of the cylinder head
bolt as shown in View A.

Following the same

sequence 1, 2, 3, then 4, turn each bolt, one at a time
one quarter turn (90°) using the marks as a guide.
When marks are all positioned, as in View B, the
procedure is completed.

Figure 9 - Tightening 1986-1995 Head Bolts

PUSH ROD POSITION

COLOR CODE

Rear Exhaust

Purple

Rear Intake

Blue

Front Intake

Yellow

Front Exhaust

Green

Figure 10 - Push Rod Color Code & Position

1.

Rotate the engine so that both lifters of the cylinder being serviced
are on the base circle (lowest position) of the camshaft.

2.

Refer to 

Figure 1

. Install push rod covers and associated parts,

using new O-rings. Install push rods.

NOTE:

Be sure to use new O-rings on push rod tubes to

prevent leaks. Also check carefully to be certain old O-rings
were removed from push rod tubes and lifter bores.

3.

Install gaskets (15 and 16). Place lower rocker box assemblies (17;
with rocker arms and shafts) in position.

NOTE:

Rocker arm shafts are notched to accept the rocker

arm retaining bolts. Align the notches with the bolt holes
before installing the bolts 

(See Figure 11)

.

4.

Install bolts and washers (11 and 12, 13 and 14). Slowly snug lower
rocker box fasteners in small increment (one at a time) in a cross
pattern. This will bleed the lifters. Check carefully as you go to be
certain push rods are still in their proper position in the rocker arm.
Tighten the 5/16" bolts (11, 12) to 15-18 ft./lbs. and tighten the 1/4"
bolts (13, 14) to 10-13 ft./lbs.

Summary of Contents for Performer 1602

Page 1: ...r flow This 125 raised rectangular intake port also helps to increase the velocity of the incoming air for more power Edelbrock intake manifolds must be used with these heads due to the unique port shape see application chart below The dual quench combustion chamber features a revolutionary new design that directs the air fuel mixture into a tumbling and swirling motion for a better mix and more e...

Page 2: ...ve cable first before performing any of the following procedures 1 Remove seat 2 Remove instrument cover FX Softail and Dyna Glide models 3 Drain fuel tank Disconnect fuel line and plug end of fuel line with 5 16 bolt For split tanks use a 1 4 bolt and rubber cap to plug fuel line and opening Disconnect any wires from tank Remove fuel tank WARNING Gasoline is flammable and fumes are explosive To a...

Page 3: ...ng 2 10 Spacer 2 11 O ring 2 12 Tappet 2 13 Bolt 4 14 Lifter guide 2 d15 Gasket 2 Figure 2 Pushrod and Cover Assembly Figure 3 Removing Spring Cap Retainers 7 Remove the remaining fasteners 12 13 and 14 holding the lower rocker arm cover 17 to the cylinder head See Figure 1 8 Remove the lower rocker cover and gaskets 15 and 16 9 See Figure 4 Loosen each head bolt 1 2 1 8 turn following the cross p...

Page 4: ... 9 5 1 compression ratio for best power Thicker gaskets will lower compression and power and thinner gaskets will raise compression higher than advisable for use with today s unleaded pump gasoline 1 Use Edelbrock gasket set 1640 for 1984 91 or 1641 for 1992 and later engines This set includes the proper thickness head gaskets 045 and the special intake manifold gaskets required for these cylinder...

Page 5: ...ON Use only original equipment head bolts and studs for your year vehicle to ensure proper torque and head gasket life 1 See Figure 8 With a torque wrench start at the cylinder head bolt numbered 1 and tighten to 7 9 ft lbs Then tighten 2 3 and 4 in order to 7 9 ft lbs 2 Following the torque sequence tighten each bolt to 12 14 ft lbs 3 See Figure 9 Mark a line on the cylinder head and a correspond...

Page 6: ...h cannot be used tighten securely by hand 5 Install intake manifold according to the instructions provided with the Edelbrock intake manifold 6 Install the carburetor V O E S and ignition components 7 Reassemble all components removed during disassembly connect battery cables and re fuel gasoline tank 8 To prevent discoloration when the engine reaches operating temperature carefully wipe off greas...

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