
Table of Contents
Air-cooled Generators
1
Introduction .................... Inside Front Cover
Read This Manual Thoroughly .............................................IFC
Contents
............................................................................IFC
Operation and Maintenance.................................................IFC
How to Obtain Service ........................................................IFC
Table of Contents ........................................ 1
Safety Rules ................................................. 2
Standards
Index
.....................................................................3
Section 1 – General Information ................. 4
1.1 Unpacking/Inspection
.....................................................4
1.2 Protection
Systems
........................................................4
1.3
NEC Requirement for Arc Fault Circuit
Interruption Breaker for Bedrooms ..................................4
1.4 Emission
Information......................................................5
1.5 The
Generator
................................................................6
1.6 Specifications
................................................................7
1.7
System Set LED .............................................................8
1.8
Fuel Requirements and Recommendations ......................8
1.9 Fuel
Consumption
..........................................................8
1.10 Reconfiguring the Fuel System ........................................9
1.11 Location
.......................................................................10
1.12 Battery
Requirements
...................................................13
1.13 Battery
Installation
........................................................13
1.14 The
Battery
..................................................................13
1.15 Battery
Charger
............................................................14
Section 2 – Post Installation Start-up
and Adjustments .................... 14
2.1
Before Initial Startup .....................................................14
2.2 Electrical
Checks
..........................................................14
2.3
Generator Tests Under Load ..........................................15
2.4
Checking Automatic Operation ......................................15
2.5
Engine Governor Adjustment ........................................16
2.6
Voltage Regulator Adjustment .......................................16
Section 3 – Operation ................................ 17
3.1
Control Panel Interface .................................................17
3.2
Automatic Transfer Operation ........................................18
3.3
Sequence of Automatic Operation .................................18
3.4
Manual Transfer Operation ............................................19
3.5
Side Compartment (V-twin Only) ..................................20
3.6 Protection
Systems
......................................................21
Section 4 – Maintenance ........................... 22
4.1 Fuse
.............................................................................22
4.2
Checking the Engine Oil Level .......................................22
4.3
Changing the Engine Oil ................................................23
4.4
Changing the Engine Air Cleaner ...................................24
4.5 Spark
Plug(s)
...............................................................25
4.6 Battery
Maintenance
.....................................................25
4.7
Adjusting
GH-410/GT-530/990/999
Valve Clearance ......25
4.8 Cooling
System
............................................................26
4.9
Attention After Submersion ...........................................27
4.10 Corrosion
Protection.....................................................27
4.11 Out of Service Procedure ..............................................27
4.12 Service
Schedule
.........................................................28
Section 5 – Troubleshooting ..................... 29
5.1 Troubleshooting
Guide
..................................................29
Section 6 – Appendix ................................ 30
6.1
Menu System Navigation ..............................................30
Section 7 – Installation Diagrams ............. 32
Section 8 – Warranty ................................. 36