14
Set room thermostat to call for heat, or jump thermo
-
D.
stat contacts on the boiler control.
Open all oil line valves.
E.
Turn service switch on. Burner should start.
F.
On one pipe fuel systems only, bleed pump as soon
G.
as burner starts. Allow oil to run until all traces of air in
the suction line disappear.
Turn “OFF” burner and install pressure gauge port on
h.
pump.
Start burner again and check oil pressure for 140 lbs.
I.
Adjust if necessary.
OPERATING INSTRUCTIONS
INSTRUCTIONS TO OBTAIN PROPER OPERATION OF
BOILER-BURNER UNIT
A ¼" diameter slot
is provided in the inspection cover plate to
take draft readings in the combustion cham
-
ber.
(Figure #14)
A ¼" diameter hole will be
required in the flue pipe between the boiler
and barometric damper (if used) to take
draft, CO
2
, smoke and temperature read
-
ings. Adjust air shutter on oil burner to obtain
a “trace” of smoke. Measure CO
2
at
this point. Increase air adjustment to
lower CO
2
approximately one percent.
Check to insure minimum negative
.02 w.c., (water column), “overfire”
draft and zero smoke. If -.02 w.c.
“overfire” draft can not be maintained,
changes and/or modifications may be
required in the vent
-
ing or the chimney.
The following tables
are provided as a
guideline for ini-
tial start-up. Final
adjustments MUST
be made using
combustion instru
-
ments as previously
mentioned.
IMPORTANT: Check safety control circuit after burner adjustments have been made for satisfactory performance.
RIELLO SETTINGS
Boiler
No.
Burner No. Air Damper
Pump
Press.
Turb.
Nozzle Fur-
nished
3100
F-5
3.6
150 PSI
1
.85 80W
4125
F-5
4
150 PSI
3
1.10 60W
4150
F-5
6
150 PSI
4
1.25 60W
5200
F-10
5
150 PSI
0
1.75 80B
CARLIN SETTINGS
Boiler
No.
Burner
No.
Air
Damper
Pump
Press.
Head
Bar
Nozzle Fur-
nished
3100
EZ-1
0.85
150 PSI
.85 - 1.00
.85 70B
4125
EZ-1
1.00 - 1.10
150 PSI
1.10 - 1.25
1.10 70B
4150
EZ-1
1.25 - 1.35
150 PSI
1.10 - 1.25
1.25 70B
5200
EZ-2
1.75
150 PSI
1.65 - 1.75
1.75 70B
BECKETT SETTINGS
Boiler
No.
Burner
No.
Air
Damper
Air
Shut.
Pump
Press.
Static
Disc
End
Cone
Nozzle Fur-
nished
3100
AFG
1
5
140 PSI
3 ⅜ U
F3
.85 80B
4125
AFG
1
8
140 PSI
2 ¾"
F4
1.10 60B
4150
AFG
2
6
140 PSI
2 ¾"
F6
1.25 80B
5200
AFG
5
5
140 PSI
3U
F12
1.75 70B h
6225
CF375
4
6
140 PSI
L1
N/A
2.00 45B
7275
CF375
4
6
140 PSI
L1
N/A
2.25 60B
NoTES:
(1) Model 6225 needs a head setting of 1 and 7275 needs a head setting of 2.
(2) Nozzle sizes with an h designation are hago brand, all others are Delavan.
(3) Information in above table uses Beckett model AFG burner for model numbers 365-5200 and
Beckett model CF375 for model numbers 6225 and 7275.
Pressure Control - Remove cover and note pressure
A.
setting. With boiler operating, decrease the setting.
When the setting is lower than boiler pressure, the
control will open and turn off the boiler. After checking
pressure control, reset control to original setting.
Mechanical Low Water Cut-off - May be checked by
B.
opening the blow-off valve on the lower portion of the
cut-off body while the boiler is running. This will drain
the water from the boiler and break the circuit to the
burner.
!
WARNING
WATER WILL BE BOILING HOT.