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IV - BOILER RATINGS AND CAPACITIES

ings above are for sea level applications. The boiler 

automatically derates input at a rate of 2% for every 

1000 feet above an elevation of 2000 feet 

(see Table 

2)

. The boiler will also derate relative to the calorific 

value of the gas being used. Use the formula  speci-

fied in 

“Measure The Natural Gas Input Rate”

 in Sec-

tion VII of the Control Manual and Operating Instruc-

tions (P/N# 240006104) to determine the proper rate 

due to derated gas. No alterations to the boiler are 

required for altitudes above sea level.

These low pressure gas-fired hot water boilers are 

design certified by CSA International, for use with 

natural  and  propane  gases. The  boilers  are  con-

structed and hydrostatically tested for a maximum 

working pressure of 50 PSIG (pounds per square 

inch gauge) in accordance with ASME (American 

Society of Mechanical Engineers) Boiler and Pres-

sure Vessel Code Section IV Standards for heating 

boilers.

The Boilers are certified in accordance with ANSI 

(American National Standards Institute) Z21.13 

standards as gas-fired, direct vent, condensing, 

hot water boilers.

TABLE 1: SEA LEVEL RATINGS - NATURAL AND PROPANE GASES

Boiler Input Rate 

(MBH)

(1)

Heating Capacity 

(MBH)

(1)(2)

Net I=B=R Rating 

(MBH)

(1)

AFUE

(2)

Flue Diameter

Shipping 

Wt.

High Fire

200

190

165

95%

2” CPVC & 3” PVC 

284 lbs.

Low Fire

80

76

66

(1)

 1 MBH = 1,000 Btuh (British Thermal Units Per Hour)

(2)

 Heating Capacity and AFUE (Annual Fuel Utilization Efficiency) are based on DOE (Department of Energy) test procedures.

TABLE 2: 95M-200 HIGH ALTITUDE DERATE CHART

Boiler Input 

Rate (MBH)

Altitude (In Feet)

3,000

4,000

5,000

6,000

7,000

8,000

9,000

10,000

High Fire

196

192

188

184

181

177

174

170

Low Fire

78.4

76.8

75.3

73.8

72.3

70.9

69.5

68.1

The Heating Capacity indicates the amount of heat 

available after subtracting the losses up the stack. 

Most of this heat is available to heat water. A small 

portion is heat loss from the jacket and surfaces of 

the boiler, and it is assumed that this heat stays in 

the structure. The Net I=B=R Rating represents the 

portion of the remaining heat that can be applied 

to heat the radiation or terminal units (i.e., finned 

tube  baseboard,  cast  iron  radiators,  radiant  floor, 

etc.) The difference between the Heating Capacity 

and  the  Net  I=B=R  Rating,  called  the  piping  and 

pickup allowance, establishes a reserve for heating 

the  volume  of  water  in  the  system  and  offsetting 

heat losses from the piping. The Net I=B=R Rat-

ings shown are based on a piping and pickup factor 

of 1.15 in accordance with the I=B=R Standard as 

published by the Hydronics Institute. The Net I=B=R 

Rating of the boiler selected should be greater than 

or equal to the calculated peak heating load (heat 

loss) for the building or area(s) served by the boiler 

and  associated  hot  water  heating  systems.  The 

manufacturer should be consulted before selecting 

a boiler for installations having unusual piping and 

pickup requirements.

V - BEFORE INSTALLING THE BOILER

Review the following before installing the boiler.

CODES

This boiler product is a gas-fired, direct vent, con-

densing boiler and must be installed in accordance 

with all applicable federal, state and local building 

codes including, but not limited to the following:

United  States  -

  Installation  shall  conform  with 

National Fuel Gas Code (NFPA-54/ANSI Z223.1- 

latest edition)

Canada -

 Installation shall be in accordance with 

CSA-B149.1 and .2 installation codes.

Where required by the authority having jurisdiction, 

the installation must conform to the ASME Safety 

Code for Controls and Safety Devices for Automati-

cally Fired Boilers, No.CSD-1.

The installation must conform to the requirements 

of  the  authority  having  jurisdiction  or,  in  the  ab-

sence of such requirements, to the National Fuel 

Gas Code, ANSI Z223.1 - latest revision.

Summary of Contents for Utica Boilers UB95M-200

Page 1: ...LLATION MANUAL UB95M 200 GAS FIRED DIRECT VENT MODULATING HOT WATER BOILER UTICA BOILERS PO Box 4729 Utica NY 13504 4729 www uticaboilers com An ISO 9001 2000 Certi ed Company P N 240006103U Rev 1 1 0...

Page 2: ......

Page 3: ...rage than simi larly sized cast iron boilers which results in higher ef ciency The heating system water absorbs large amounts of heat from the cast aluminum heat ex changer cooling the ue gases and ca...

Page 4: ...line for leaks 4 Be certain gas input rate is correct Over ring may result in early failure of the boiler components This may cause dangerous operation Under ring may result in too much air for the pr...

Page 5: ...after subtracting the losses up the stack Most of this heat is available to heat water A small portion is heat loss from the jacket and surfaces of the boiler and it is assumed that this heat stays in...

Page 6: ...used to raise boiler LOCATING THE BOILER 1 Select a location which is level central to the pip ing systems served and as close to the vent and air intake terminals as possible 2 Accessibility clearan...

Page 7: ...UM 12 MINIMUM This boiler requires a dedicated direct vent system In a direct vent system all air for combustion is taken directly from outside atmosphere and all ue products are discharged to outside...

Page 8: ...gure 5 Concentric Vent Roof Installation CONDENSATE DRAIN REQUIREMENTS At the rear of the unit a PVC pipe nipple with NPT threads is provided for the attachment of the condensate drain line Attach the...

Page 9: ...the most direct connections to the combustion air vent and system piping as possible Place crated boiler as close to selected location as possible and uncrate boiler The uncrated boiler may be moved...

Page 10: ...essure system design temperature and system water content Boiler contains 2 6 gallons US Size expansion tank accordingly Consult expansion tank manufac turer for proper sizing information Connect prop...

Page 11: ...through the condensate drain line Ver ify proper operation of the drain line or external condensate pump if used 3 Reinstall the vent drain line CHILLED WATER PIPING The boiler when used in connection...

Page 12: ...y air opening into any building The bottom of the vent shall be located at least 12 above grade Termination of the vent shall be not less than 7 above an adja cent public walkway The vent terminal sha...

Page 13: ...er of a properly made joint 10 Handle pipe joint carefully until cement sets 11 Support combustion air and vent piping a minimum of every 5 using pre formed metal hanging straps Support combustion air...

Page 14: ...S CONNECTION Figure 9 Gas Piping 2 Use pipe joint compound suitable for lique ed petroleum gas on male threads only 3 Use ground joint unions 4 Install a sediment trap upstream of gas con trols 5 Use...

Page 15: ...s DHW T1 and DHW T2 X ELECTRICAL WIRING IMPORTANT Wiring diagrams for the Gas Fired Direct Vent Modulating Hot Water Boiler can be found in Section XIII of this manual WARNING For your safety turn off...

Page 16: ...te with the modulating boiler control MODULATING BLOWER The modulating blower provides a means of intro ducing the gas air mixture through the burner and into the combustion chamber where combustion c...

Page 17: ...d may be set anywhere between 100 F and 200 F with the maximum high limit setpoint not exceeding 200 F The eld high limit setpoint ad justment for each installation depends on heating system requireme...

Page 18: ...application the boiler must be installed so that proper pitch of piping to the external conden sate reservoir sump can be accomplished Use wood frame or blocks to raise boiler as required for proper...

Page 19: ...e leakage or deterioration contact a quali ed service agency to clean re pair or replace it immediately 5 Check air vent s for leakage 6 Where low water cut offs are used a periodic inspection of the...

Page 20: ...inside the burner Any foreign matter should be removed by blowing with compressed air or vacuuming Reinstall burner and gaskets and position blower adapter assembly over studs In stall ve nuts but do...

Page 21: ...21 XIII BOILER WIRE DIAGRAM...

Page 22: ...22 XIV PIPING AND WIRING APPENDIX SINGLE ZONE SYSTEM WITH DOMESTIC HOT WATER PRIORITY...

Page 23: ...23 XIV PIPING AND WIRING APPENDIX SINGLE ZONE SYSTEM WITH DOMESTIC HOT WATER PRIORITY...

Page 24: ...24 XIV PIPING AND WIRING APPENDIX MULTIZONE PIPING WITH ZONE VALVES AND DOMESTIC HOT WATER PRIORITY WITH ZONE VALVE...

Page 25: ...25 XIV PIPING AND WIRING APPENDIX MULTIZONE PIPING WITH ZONE VALVES AND DOMESTIC HOT WATER PRIORITY WITH ZONE VALVE...

Page 26: ...26 XIV PIPING AND WIRING APPENDIX MULTIZONE SYSTEM WITH ZONE VALVES AND DOMESTIC HOT WATER PRIORITY WITH CIRCULATOR...

Page 27: ...27 XIV PIPING AND WIRING APPENDIX MULTIZONE SYSTEM WITH ZONE VALVES AND DOMESTIC HOT WATER PRIORITY WITH CIRCULATOR...

Page 28: ...28 XIV PIPING AND WIRING APPENDIX MULTIZONE SYSTEM WITH CIRCULATORS AND DOMESTIC HOT WATER PRIORITY...

Page 29: ...29 XIV PIPING AND WIRING APPENDIX MULTIZONE SYSTEM WITH CIRCULATORS AND DOMESTIC HOT WATER PRIORITY...

Page 30: ...30 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY PIPING WITH CIRCULATORS AND DOMESTIC HOT WATER...

Page 31: ...31 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY WIRING WITH CIRCULATORS AND DOMESTIC HOT WATER...

Page 32: ...32 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY MULTIZONE SYSTEM PIPING WITH ZONE VALVES AND DOMESTIC HOT WATER WITH ZONE VALVE...

Page 33: ...33 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY MULTIZONE SYSTEM WIRING WITH ZONE VALVES AND DOMESTIC HOT WATER WITH ZONE VALVE...

Page 34: ...34 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY PIPING WITH ZONE VALVES AND DOMESTIC HOT WATER WITH CIRCULATOR...

Page 35: ...35 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY WIRING WITH ZONE VALVES AND DOMESTIC HOT WATER WITH CIRCULATOR...

Page 36: ...36 XIV PIPING AND WIRING APPENDIX BYPASS PIPING AUTOMATIC MIXING VALVE...

Page 37: ...37 BYPASS PIPING FIXED LOW TEMP ONLY XIV PIPING AND WIRING APPENDIX...

Page 38: ...38 XIV PIPING AND WIRING APPENDIX BYPASS PIPING 4 WAY VALVE OPTION WITH CIRCULATOR ON SUPPLY...

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