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Table of Contents

System parts

3

System parts description 

3

Backflow preventer 

4

Water filter 

4

Dosing unit 

4

Holding tank 

5

Pressure reduction valve 

5

Flow control valve 

5

Level / pump control 

5

Installation

6

6

6

7

7

7

7

8

8

8

9

9

System process 

Process steps 

Water connection 

 S

ystem 

Power connection 

Level sensor / pump 

Brine (NaCl) 

E1200 brine hose connection. 

Hydrochloric Acid 

Level / Pump control 

Ultrasonic level sensor 

Distribution pump 

9

System start-up 

10

Step by step

10

Calibrating the level sensor 

11

Pump start-up 

11

Spare parts list 

12

Summary of Contents for E-1200

Page 1: ...E 1200 System prebuilt with pH Control Installation OperationManual EcoloxTech Tel 1 954 900 6070 service ecoloxtech com ...

Page 2: ...w preventer 4 Water filter 4 Dosing unit 4 Holding tank 5 Pressure reduction valve 5 Flow control valve 5 Level pump control 5 Installation 6 6 6 7 7 7 7 8 8 8 9 9 9 System start up 10 Step by step 10 Calibrating the level sensor 11 Pump start up 11 Spare parts list 12 ...

Page 3: ...g units d Holding tank with float valve e Pressure reducer f Flow control 2 E 240 or 1200 unit 3 Control box Pump level g Level sensor 4 HOCl storage tank option not on picture 5 Distribution pump option not on picture 6 Brine tank option not on picture 6 shows location 7 Hydrochloric acid HCl connection Picture 1 Shows system components arrows shows flow direction ...

Page 4: ...sing unit c uses the waters pressure to mix in a concentrate The injection rate of the concentrate can be adjusted using the scale at the bottom of the unit The dose of concentrate will be directly proportional to the volume of water entering the unit regardless of variations in flow or pressure The ratio can be adjusted using the scale shown in picture 5 Make sure the locking ring at the bottom o...

Page 5: ... system The E 1200 E 240 system has a maximum allowed pressure of 50 psi This is to protect the internal parts of the system The pressure reduction valve e is pre adjusted from factory to 45 psi so no action is needed from the customer side Flow control valve The flow control valve f can adjust the flow though the system The flow can be adjusted to anything within the system flow range For the E 1...

Page 6: ...ndicate additives used in the process Process steps 1 Blue color The blue color is normal water before any changes are made The water inlet splits up into two separate streams The water that goes into dosing unit 3 is a low flow rate The main part of the water goes though dosing unit 5 2 Red color The red color indicates the addition of the purple product HCl The HCl is added to the water in dosin...

Page 7: ...r is lowered into the tank used for the brine Filter and additional hose is included in the system Additional information on the specific system can be found in the unit s manual E1200 unit https www ecoloxtech com pdf e1200soperationmanual pdf E240 unit http ecoloxtech com pdf e240soperationmanual pdf Power connection Depending on what options have been chosen the power is connected differently T...

Page 8: ...system using the hose in picture 14 The hose is run out though the hole in the bottom left side of the unit Avoid having height differences in system and brine tank location System pump cannot handle more that 2 3 meters height difference Try to keep the length of the brine hose at a minimum Hydrochloric Acid Hydrochloric Acid is connected at location 11 on picture 10 purple arrow The concentratio...

Page 9: ... only be installed in one position make sure the M12 connector is connect straight and all the way do not use any tools The ultrasonic level sensor is mounted to the HOCl storage tank in a way that leaves a free line of sight to the measured liquid The sensor has a dead band of 300 mm meaning that the sensor has to be minimum 300 mm from the measured liquid Maximum range of the default sensor is 3...

Page 10: ...ndle on the scale up lowers the pH level in the tank 4 10 When desired pH level is reached the hose at the bottom of tank 4 can be reattached 11 Let tank 4 fill with water at the correct pH level and make sure the float valve controls the level as intended 12 Adjust scale on dosing unit 5 to 50 half way 13 There are two different ways to do the next part a Run system b Disconnect water inlet 8 fro...

Page 11: ...we are outside the 3 meter range 2 Install the sensor in the desired location Make sure there are no edge the sensor can see If the sensor sees sharp edges the reading will be off 3 Push and hold the analog button for longer than 2 seconds Power LED off Output LED on 4 Hold a piece of cardboard at the position which equals 100 full tank 5 The red LED signal must be on of flashing 6 Click analog bu...

Page 12: ...e SKU T 1137 14 3 4 Insert x 3 4 MPT Adapter Elbow SKU P 1029 23 1 4 OD Silicone Tubing SKU T 1126 6 3 4 Socket PVC Union SKU P 4488 15 3 4 Reinforced Tubing 70 psi SKU T 1040 24 Foot Valve Strainer 1 4 OD SKU T 1026 7 3 4 Socket PVC 90 Degree Elbow Sch 40 SKU P 4510 16 3 4 Insert x 3 4 MPT Adapter SKU P 1028 25 Compact Float Valve Yellow Black SKU P 4519 8 3 4 Socket x Socket x FPT PVC Tee Sch 40...

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