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STORM

™ 

- SETTLING RATE MONITOR 

INSTALLATION, OPERATION & MAINTENANCE MANUAL 

ESTDS-STORM-IOM - REV K 

 

Page 7 of 31

 

 

4.5

 

Commissioning Checklist 

Test 

Action Description 

Check 

Electrical 
Installation 

Electrician to check electrical terminations and supply.  

 

Mechanical 
Installation 

Check all fixings are tight and secure. 
Check main incoming airline is firmly connected. 
Check main incoming water line is firmly connected. 
Check the sample hose is correctly installed. 

Manual test 

Navigate to the Manual Control screen 

 

Select System Mode to 

Manual

 

 

Press 

Water Flush

 and confirm that clean water spray cleans the inside of 

the settling cylinder. 

 

Press 

Air Purge

 and confirm that air is purging the settling cylinder.  

 

Press 

Vacuum Control

. After a few seconds a sample should begin to be 

drawn up into the settling cylinder 

 

When the sample is roughly half way up the settling cylinder, release the 

Vacuum Control

 button and press the 

Air Vent

 button. The half sample 

should remain in the settling cylinder. If the sample continues to discharge 
from the settling cylinder while the 

Air Vent

 button is pressed then please 

check all air and water connections for leaks. 

 

If the sample holds at a steady level, then release the 

Air Vent

 button and 

allow the sample to discharge from the settling cylinder. 

 

Sample test 
(Manual) 

Look through the settling cylinder clear wall and confirm you can see the 
level probe stainless steel rods. 

 

Press the 

Sample Test

 button. A sample will begin to be drawn up into the 

settling cylinder. Continue to hold the 

Sample Test

 button. The vacuum 

generator should automatically stop drawing the sample immediately when 
the level of liquid in the settling cylinder touches the level probe set.  
[If the level continues to rise above the level probe set then release the 

Sample Test

 button immediately.] 

 

If the sample is successfully held steady at the level probe set, then 
continue to hold the 

Sample Test

 button for a few seconds. 

 

Release the 

Sample Test

 button. The system will air purge and empty the 

settling cylinder. 

 

The level probe set may be cut to a shorter length, if a larger test sample is 
preferred. 

 

Backlight 

Press the 

Backlight

 button. The LED backlight behind the settling cylinder 

should illuminate. The LED backlight will stay illuminated for approximately 
10 minutes, or until the button is pressed again. 

 

Flocculant 
Dosing 
pump test 

Navigate to the Mode Select screen 

 

Set the Flocculant dosing pump manual speed setpoint to 20% 

 

Select the Flocculant dosing pump mode to Manual 

 

Confirm the operation of the Flocculant dosing pump. 

 

Select the Flocculant dosing pump mode to Auto 

 

Coagulant 
Dosing 
pump test 

Navigate to the Mode Select screen 

 

Set the Coagulant dosing pump manual speed setpoint to 20% 

 

Select the Coagulant dosing pump mode to Manual 

 

Confirm the operation of the Coagulant dosing pump. 

 

Select the Coagulant dosing pump mode to Auto 

 

 

Summary of Contents for Nalco Water STORM

Page 1: ...onitor Installation Operation Maintenance Manual By Nalco Water Engineering Project Development February 2020 Nalco Reference No ESTDS STORM IOM Revision Date Comment Prepared Checked Approved K 20 02...

Page 2: ...Dose Control 8 5 3 Supernatant Turbidity Coagulant Dose Control 8 5 4 Sampling Sequence 8 6 HMI OPERATION 9 6 1 Main Home Screen 9 6 2 Flocculant Control Configuration Screen 11 6 3 Coagulant Control...

Page 3: ...mation Quality Quality build components from major reputable manufacturers Allen Bradley Endress Hauser G F Burkert Festo Schneider Electrical Electrical wiring in accordance with AS NZS 3000 2018 Des...

Page 4: ...ormed Operators and maintenance personnel should be suitably qualified and trained prior to undertaking any work on the equipment for the first time The power and control switchgear and terminations f...

Page 5: ...AC 50 60 Hz or 24VDC to be selected at time of order 6A maximum IP66 control cabinet NEMA 4X Wiring to AS NZS 3000 Water Supply 20 L min 3 bar 0 5 L min consumed Air Supply 10 L min 6 bar Dimensions 9...

Page 6: ...adjacent to the centre well Common installation practice is to use the bridge handrails to mount the unit The STORM cabinet is provided with four 4 mounting brackets located at the rear of each corne...

Page 7: ...bar peak 0 5l min consumed Tube Cleaning potable supply recommended Air 10 l min 6 bar Vacuum generation Cylinder purging 4 4 Electrical Terminations Power The STORM can accept 90 264VAC single phase...

Page 8: ...Designation General Fault Volt Free VFC X3 01 Upper Supply X3 01 Lower Return Analogue Output 1 Flocculant Dosing Pump Speed Ref Section 6 5 1 4 20mA X3 02 Upper 32mA Fused X3 02 Lower Analogue Output...

Page 9: ...linder clear wall and confirm you can see the level probe stainless steel rods Press the Sample Test button A sample will begin to be drawn up into the settling cylinder Continue to hold the Sample Te...

Page 10: ...ed 5 3 Supernatant Turbidity Coagulant Dose Control The final supernatant turbidity can be used to control Coagulant addition When all the particles have settled the supernatant turbidity is measured...

Page 11: ...6 1 Main Home Screen The Main screen is the default screen The HMI will display this screen on power up and will return to this screen after a period of inactivity Control Functions The operator can s...

Page 12: ...tion of the current step and bar graph indication of step time remaining In the event of a fault condition a red banner will appear at the bottom of the screen This will give the operator a descriptio...

Page 13: ...P then the Flocculant Pump speed is increased The increase is clipped to a maximum of If the ACTUAL SETTLING TIME STs is shorter than the target SETTLING TIME SP SP then the Flocculant Pump speed is s...

Page 14: ...RBIDITY SP SP then the Coagulant Pump speed is increased The increase is clipped to a maximum of If the ACTUAL FINAL TURBIDITY Turbidity is lower than the FINAL TURBIDITY SP SP then the Coagulant Pump...

Page 15: ...time is 60 seconds Step 30 MINIMUM SETTLING TIME is used to prevent the sample returning a false early settling time A false reading can occur if the turbidity probe is slow to react to the new sampl...

Page 16: ...TALLATION OPERATION MAINTENANCE MANUAL ESTDS STORM IOM REV K Page 14 of 31 Navigation There are two 2 navigation buttons at the bottom of the screen allowing the operator to open other screens Main Ho...

Page 17: ...ty mg L scaled by the PLC This corresponds to 20mA Using these 4 parameters above the PLC calculates the scaled turbidity value in mg L SETTLED SETPOINT mg L is the turbidity reading at which point th...

Page 18: ...layed Information The turbidity probe raw analogue input is displayed as RAW_ IN The scaled turbidity reading is displayed as SCALED in mg L Navigation There are three 3 navigation buttons at the bott...

Page 19: ...to spray clean water into the settling cylinder and clean the turbidity probe sensor The AIR VENT VALVE allows air to enter the settling cylinder while the sample is being discharged The SAMPLE TEST...

Page 20: ...ulant dosing OFF In AUTO mode the Flocculant Pump is automatically controlled by the STORM to maintain a fixed settling rate In MANUAL mode the operator can select the Flocculant Pump speed set point...

Page 21: ...reading begins to fall When the sample interface passes the turbidity probe make a note of the turbidity value Set this as the Settled Turbidity Setpoint Section 6 2 Settled Turbidity The Flocculant...

Page 22: ...and re install if connection feels loose Check sample line camlock is connected firmly and square Check camlock female connection O ring If O ring is worn or missing replace Listen for air leaks Samp...

Page 23: ...Select the unit into OFF mode 2 Isolate the air supply at the filter regulator 3 Purge air from system by manually operating the purge valve until the pressure gauge reading is 0kPa 4 Isolation feed w...

Page 24: ...ressure gauge reading is 0kPa 4 Isolate feed water 5 Remove the Turbidity Instrument as per Section 8 2 Settling Cylinder Removal Procedure to be read in conjunction with photographs Step 1 Disconnect...

Page 25: ...ighten wing nuts Step 5 Reconnect sample hose camlock ensuring O ring is located inside female connection Step 3 Replace and tighten top PVC union ensure O ring is located in union Step 2 Reconnect le...

Page 26: ...AK LS1 24 Air Solenoid Valve Air Vent Nalco B83093 Air Solenoid Valve Vacuum Control Purge Nalco B20292 Air Solenoid Valve Pilot Nalco B52344 Water Angle Seat Valve Nalco B10644 Vacuum Generator Nalco...

Page 27: ...STORM SETTLING RATE MONITOR INSTALLATION OPERATION MAINTENANCE MANUAL ESTDS STORM IOM REV K Page 25 of 31 9 ELECTRICAL DRAWINGS...

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