Ecolab ES-2000HT INTL Installation & Operation Manual Download Page 55

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Summary of Contents for ES-2000HT INTL

Page 1: ...ATION OPERATION MANUAL FOR ECOLAB MODELS ES 2000HT INTL www ecolab com An Company HOT WATER SANITIZING UPRIGHT DOOR DISHMACHINE July 10 2006 P N 7610 003 24 90 Revision A Manufactured in the United St...

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Page 3: ...REVISION REVISION DATE MADE BY APPLICABLE ECN DETAILS A 07 10 06 MAW 7820 Release to production i...

Page 4: ...NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL ES 2000HT INTL ES 2000HT Hot water sanitizing electrically heated export model dishmachine Model Serial No Installation Date Service Rep Name Phone...

Page 5: ...id Valve Repair Parts Kit 19 Vacuum Breaker Repair Parts Kit 23 VI PARTS SECTION Standard Parts 26 Chemical Feeder Pump Assembly 39 Solenoid Valve Repair Kit 30 Vacuum Breaker Repair Kit 31 Control Bo...

Page 6: ...1 SECTION 1 SPECIFICATION INFORMATION...

Page 7: ...ice contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual sim ply for reference and may change without notice...

Page 8: ...N INFORMATION DIMENSIONS 3 LEGEND A WATER INLET 1 2 NPT B ELECTRICAL CONNECTION POINT C DRAIN 2 NPT D STANDARD CLEARANCE BETWEEN MACHINE AND WALL WITH DISHTABLE IS 4 NOTE All vertical dimensions are 1...

Page 9: ...PECIFICATION INFORMATION TABLE DIMENSIONS 4 TABLE DIMENSIONS CORNER INSTALLATION TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 20 1 2 OPENING 25 1 4 2 1 4 4...

Page 10: ...5 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS...

Page 11: ...2 NPT piping that is pitched at least 1 4 per foot There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow...

Page 12: ...e appropriate ter minals as they are marked on the terminal block Install the grounding wire into the lug provided It is recommended that DE OX or another similar anti oxidation agent be used on all p...

Page 13: ...onnect the orange white wire in the control box from the heater contactor to the orange white wire on terminal board 2 NOTE Ensure the orange white wires at the heater contactor are connected properly...

Page 14: ...ace glasses and flatware in their respective racks Scatter flatware loosely in rack Glasses should be placed upside down in a properly sized rack For optimal results flatware should be washed twice th...

Page 15: ...t the option press ENTER and the light will go off press ENTER again and it will illuminate Once you have set your time category press the MOVE button to the ACCEPT option and press ENTER This will sa...

Page 16: ...10 2006 Revised N A 11 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS TIMER PROGRAMMING INSTRUCTIONS FOR FOR INSTALLATION TECHNICIAN ONLY Time in seconds FILL DETERGENT RINSE AID Timer Programming Boa...

Page 17: ...12 SECTION 3 PREVENTATIVE MAINTENANCE...

Page 18: ...erator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact your Ecolab representative Some problems however may have nothing to do...

Page 19: ...14 SECTION 4 TROUBLESHOOTING...

Page 20: ...nstallation Confirm that the heater element has been enabled 3 The rinse tank heating element is faulty Using a clamp type amp probe measure the amperage through each coil of the heater element wires...

Page 21: ...mer Problem Dishmachine cycles continuously 1 Dishmachine is in Delime Mode Put the NORMAL DELIME switch in the NORMAL position Problem Dishmachine will not fill though other functions work 1 Y strain...

Page 22: ...e wires or burned connections 2 Pump impeller jammed Clear the impeller 3 Wash motor faulty Check the motor voltage and amperage draw If amperage draw is over 12 amps replace the motor 4 Heater faulty...

Page 23: ...18 SECTION 5 SERVICE PROCEDURES...

Page 24: ...RATION IMPORTANT NOTES 1 Read these instructions thoroughly before attempting this maintenance evolution Become familiar with the parts and what actions need to be taken This will save time in the lon...

Page 25: ...onnect the wires from the conduit to the wires from the solenoid as they had been connected previously Ensure that the wire nuts are on tight 10 Slide the coil wire cover back on taking care not to da...

Page 26: ...O ring may not appear damaged it is a good idea to go ahead and replace it if you have a new one This will help ensure that your valve remains leak free in the future 17 Remove the diaphragm retainer...

Page 27: ...for at least 10 minutes to ensure there are no leaks If any problems arise please contact your Ecolab representative SPECIAL PARTS Repair kit includes Plunger Spring O ring and Diaphragm Solenoid Val...

Page 28: ...ing all of the items indicat ed in the section entitled PREPARATION IMPORTANT NOTES 1 Read these instructions thoroughly before attempting this maintenance evolution Become familiar with the parts and...

Page 29: ...hould be present on the cap retainer as well Regardless of the condition of the plunger this O ring should be replaced once the cap is removed Using a small flathead screwdriver remove the old O ring...

Page 30: ...25 SECTION 6 PARTS SECTION...

Page 31: ...1 4 20X3 8 N A SCREW 1 4 20X1 2 05305 274 02 00 SCREW 1 4 20X5 8 05305 274 24 00 SCREW 1 4 20X3 4 05305 274 04 00 SCREW 1 4 20X1 1 2 05305 274 23 00 SCREW 1 4 20X2 1 2 05305 274 13 00 SCREW 3 8 16X3 4...

Page 32: ...SILICONE CAULK WHITE 3OZ TUBE N A TEFLON TAPE ROLL N A ELECTRICAL TAPE N A ENDCAP DOOR HANDLE 05340 011 35 00 DOOR GUIDE PLASTIC 23 1 2 Long 05700 111 33 59 ELECTRICAL CONDUIT 1 2 05975 111 46 57 NUT...

Page 33: ...01 06 REPAIR KIT 3 4 WATER REGULATOR N A STRAINER Y 1 2 PIPE 04730 217 01 10 STRAINER Y 3 4 PIPE 04730 717 02 06 SCREEN COARSE 3 4 N A SCREEN FINE 3 4 N A TUBING TUBING 1 4 CLEAR 05700 011 37 12 TUBIN...

Page 34: ...33 Squeeze Tube Detergent Sanitizer Use with the red roller 05700 111 35 29 Clear Squeeze Tube Rinse Aid Use with the white roller Ecolab No 85017119 Mfg No 05700 011 76 41 Tube Small 7 32 Use with th...

Page 35: ...ay be taken apart by unscrewing the bonnet and the enclosing tube assembly from the valve body assembly After unscrewing carefully lift off the bonnet and enclosing tube assembly Don t drop the plunge...

Page 36: ...1 2 Complete Vacuum Breaker Assembly 04820 003 06 13 3 4 Complete Vacuum Breaker Assembly 04820 002 53 77 1 4 Complete Vacuum Breaker Assembly 04810 011 51 62 3 8 Complete Vacuum Breaker Assembly 0482...

Page 37: ...ion Manual 7610 003 24 90 Issued 07 10 2006 Revised N A SECTION 6 PARTS SECTION CONTROL BOX ASSEMBLY 32 1 19 31 30 21 18 29 2 28 16 32 35 36 25 33 34 27 Represents an item not visible 10 9 14 4 11 7 3...

Page 38: ...or Heater 05945 002 24 70 20 1 Din Rail 2 05700 002 36 09 21 1 Terminal Board 05940 002 78 97 2 Locknut 10 24 with Nylon Insert 05310 373 01 00 22 1 Cover Electrical Control Box 05700 003 12 74 2 Cott...

Page 39: ...Manual 7610 003 24 90 Issued 07 10 2006 Revised N A SECTION 6 PARTS SECTION HOOD ASSEMBLY ASSOCIATED PARTS 34 Hood Weldment 05700 003 24 20 Cantilever Arm Support Bracket 05700 031 88 00 Wear Button...

Page 40: ...Frame Weldment 05700 002 12 72 Brace Frame Weldment 05700 002 14 62 Bullet Feet 05340 108 01 03 Tub Weldment 05700 002 08 99 Bulkhead Fitting 45 1 2 Hose Barb S S 04730 002 69 80 Gasket Tub Drain 0533...

Page 41: ...Mechanical Seal 05330 002 34 22 Other parts not shown Drain Plug 04730 002 81 89 Case O Ring 05330 002 81 83 Seal Plate 05700 002 81 87 Case Capscrew 05305 002 81 88 Complete Pump Motor Assembly 06105...

Page 42: ...0 002 09 24 5 1 Drain Link Connector 05700 002 38 10 6 1 Hex Nut 5 16 18 05310 275 01 00 7 1 Drain Seat Insert 05700 021 34 38 8 1 Drain Seat Gasket 05700 111 34 52 9 1 Heater Element 14 KW 208 Volt 0...

Page 43: ...700 002 87 55 6 1 Chain Connector Link 03020 002 87 56 7 1 Spacer Chain 05700 002 87 48 8 1 Chain Sprocket Bracket Assembly 05700 002 87 46 9 1 Screw 10 32 x 3 8 Phillips Truss Head 05305 173 12 00 10...

Page 44: ...L Installation Operation Manual 7610 003 24 90 Issued 07 10 2006 Revised N A SECTION 6 PARTS SECTION CANTILEVER ARM DOOR ASSEMBLIES 3 5 2 1 6 9 15 16 17 22 19 11 12 20 21 25 18 23 18 7 8 4 24 18 14 13...

Page 45: ...53 16 2 Locknut 8 32 S S Hex with Nylon Insert 05310 272 02 00 17 1 Right Door Weldment with Studs 05700 002 22 25 1 Door Assembly Right Side with Door Guides 05700 003 05 35 17 1 Right Door Weldment...

Page 46: ...ck 1 4 Brass 04810 011 72 67 5 1 Pressure Gauge 0 100 PSI 06685 111 88 34 1 Decal 15 25 PSI 09905 002 97 94 6 1 Elbow 1 2 C to FTG 90 04730 406 31 01 7 1 Copper Tube 1 2 x 6 1 2 05700 002 60 71 8 1 Co...

Page 47: ...No 85726081 Mfg No 04730 412 05 01 Copper Tube 1 2 x 15 13 16 05700 002 76 97 Elbow 1 2 45 Copper F to F 4 per 04730 011 67 77 Copper Tube 1 2 x 15 13 16 05700 002 76 96 Copper Tube 05700 002 77 25 C...

Page 48: ...RM MANIFOLD ASSEMBLIES 43 12 18 19 14 13 11 10 2 3 1 6 15 7 5 9 4 8 6 1 DETAIL B WASH ARMS MANIFOLD DETAIL A FINAL RINSE ARMS MANIFOLD 10 10 10 10 4 16 16 15 2 3 18 8 16 4 8 16 4 Rinse Injector Weldme...

Page 49: ...se Head 05700 021 33 84 13 2 Washer Nylon 05330 011 42 10 14 1 Retaining Ring 05340 112 01 11 15 1 Lower Wash Manifold 05700 021 63 73 16 2 Bearing Assembly 05700 021 35 97 17 1 Rinse Manifold Assembl...

Page 50: ...ON 6 PARTS SECTION INNER TUB COMPONENTS 45 Rack Assembly 05700 002 01 01 Locknut 10 24 with Nylon Insert 05310 373 01 00 Rack Guide 05700 001 28 19 Screw 10 24 x 1 2 Long 05305 173 18 00 Drain Stopper...

Page 51: ...46 SECTION 7 ELECTRICAL SCHEMATCS...

Page 52: ...ES 2000HT INTL Installation Operation Manual 7610 003 24 90 Issued 07 10 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS ES 2000HT INTL 380 VOLT 50HZ THREE PHASE 47...

Page 53: ...BLK B L K BLK B L K BLK2 RED RED R E D RED BLK3 BLU BLK1 BLK B L K 2 BLK3 R E D BLU R E D R E D R E D RED RED BLK BLK RED RED BLU BLU BLK4 B L K 4 BLK4 BLK5 BLK6 BLK5 BLK5 BLK6 BLK6 BLK6 RED RED RED R...

Page 54: ...ES 2000HT INTL Installation Operation Manual 7610 003 24 90 Issued 07 10 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS LABEL DIAGRAM 49...

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