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Ecolab EcoJet EcoStar 1500, Installation & Operation Manual

The Ecolab EcoJet EcoStar 1500 is a revolutionary cleaning system designed for efficient and effective operation. Enhance your cleaning routine with this innovative product by downloading the Installation & Operation Manual for free at [website]. Follow the detailed instructions in the manual for hassle-free installation and optimum performance.

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Table of Contents

TABLE OF CONTENTS ...................................................................................................................................................3

PRINCIPLES OF OPERATION......................................................................................................................................6

SYSTEM OVERVIEW.......................................................................................................................................................7

SYSTEM / SOFTWARE REQUIREMENTS .................................................................................................................8

SOFTWARE INSTALLATION........................................................................................................................................9

WINDOWS 3.1 .................................................................................................................................................................9
WINDOWS 95 ..................................................................................................................................................................9
U

NINSTALLING 

ECOJET / ECOSTAR 1500 S

OFTWARE

.................................................................................................9

ECOJET / ECOSTAR 1500 DISPENSER INSTALLATION....................................................................................10

MOUNTING AND WIRING THE DISPENSER..........................................................................................................10
ERASING USER INTERFACE MEMORY .................................................................................................................11
ENTERING DISPENSER ID AND SETUP ROUTINES ............................................................................................12
HOOKING UP PRODUCT............................................................................................................................................13
ECOJET / ECOSTAR 1500 PUMP LAYOUT AND DISPENSER BOTTOM..........................................................13
CALIBRATING THE ECOJET / ECOSTAR 1500......................................................................................................14
WIRING DIAGRAMS ....................................................................................................................................................15

Washer signal interface, user interface & pump board ..........................................................................................15
ECOJET / ECOSTAR 1500 WASHER SIGNAL HOOKUPS ..................................................................................15

MULTILINK NETWORK..............................................................................................................................................16
LOW LEVEL ALARM & EXTERNAL ALARM STROBE ........................................................................................17

HOW TO PROGRAM AN ACCOUNT.........................................................................................................................18

1 CREATING A NEW ACCOUNT...............................................................................................................................19
2 ENTER NETWORK DESCRIPTION........................................................................................................................19
3 CREATING A WASHER FILE ..................................................................................................................................20
4 WASHER SETUP........................................................................................................................................................22
5 REPORT SETUP .........................................................................................................................................................23
6 FORMULA NAMES ...................................................................................................................................................24
7 SYSTEM SETUP.........................................................................................................................................................24
8 WASH FORMULAS....................................................................................................................................................25
9 SAVING A NEW WASHER FILE .............................................................................................................................26
10 COPYING WASHER FILES....................................................................................................................................27
11 LOGGING ON TO A DISPENSER..........................................................................................................................28
12 UPLOADING DISPENSER INFORMATION (HEX FILE) TO DISPENSER.....................................................29
13 PRINTING SETUP REPORTS.................................................................................................................................30

PROGRAMMING AND OPERATING THE WASHER............................................................................................31

MICROPROCESSOR.....................................................................................................................................................31
CHART CONTROLLED WASHERS...........................................................................................................................32

WASH-AISLE OPERATIONS .......................................................................................................................................34

PROCEDURE FOR STARTING A FORMULA..........................................................................................................34

PROCEDURE FOR TERMINATING A FORMULA

............................................................................................35

PROCEDURE FOR RESTARTING IN MID-FORMULA

....................................................................................35

PROCEDURE FOR ADJUSTING WASH - LOAD WEIGHT

.............................................................................35

ECOJET / ECOSTAR 1500 USER INTERFACE SCREENS ..................................................................................35

REAL-TIME VIEWING OF WASH-AISLE .................................................................................................................36

Summary of Contents for EcoJet EcoStar 1500

Page 1: ...28395 4001 0699 9259 3342 INSTALLATION OPERATION MANUAL ...

Page 2: ...CONFIDENTIAL 7 14 1998 2 ...

Page 3: ... MULTILINK NETWORK 16 LOW LEVEL ALARM EXTERNAL ALARM STROBE 17 HOW TO PROGRAM AN ACCOUNT 18 1 CREATING A NEW ACCOUNT 19 2 ENTER NETWORK DESCRIPTION 19 3 CREATING A WASHER FILE 20 4 WASHER SETUP 22 5 REPORT SETUP 23 6 FORMULA NAMES 24 7 SYSTEM SETUP 24 8 WASH FORMULAS 25 9 SAVING A NEW WASHER FILE 26 10 COPYING WASHER FILES 27 11 LOGGING ON TO A DISPENSER 28 12 UPLOADING DISPENSER INFORMATION HEX F...

Page 4: ...EPORT SETUP 52 FORMULA NAMES 52 SYSTEM SETUP 53 WASH FORMULAS 54 REPORT SELECTION 55 REPORT PARAMETERS 56 MERGE REPORTS WITH MICROSOFT EXCEL 57 CUSTOM SETUP 58 DAILY REPORT TAB 59 CONFIGURING PORTS FOR ECOJET ECOSTAR 1500 NETWORK 59 CONFIGURING PORTS FOR MODEM COMMUNICATION 59 REPORTS 60 SETUP REPORT 1 60 SETUP REPORT 2 61 SUMMARY SHEET 1 62 SUMMARY SHEET 2 63 SUMMARY SHEET 3 64 CYCLE 65 DAILY WAS...

Page 5: ...COST CHART 74 PRODUCTION WEIGHT CHART 75 PRODUCTION WEIGHT 76 EXCEPTIONS 76 PRODUCT COST CHART 77 APPENDIX B 78 CUSTOMER GRAPHICS 78 APPENDIX C SETTING UP ECOJET ECOSTAR 1500 FOR REMOTE MODEM OPERATION 79 ...

Page 6: ...tivate the pump motor The load weight is programmable for each formula in the dispenser HEX file The actual load weight can be adjusted between 50 and 150 of the standard load weight However any adjustment must be entered prior to the first product dispense in each wash formula The manual adjust can be used to increase accuracy of production reports This adjustment does not scale product amount It...

Page 7: ... system separates bleach and sour while delivering diluted product solutions to the washer Integrated proof of flow sensors monitor system flush conditions Inside the unit the pump output board has priming switches network ports low level and external alarm hookups Maximum distance from USER INTERFACE to PUMP CABINET is 500 feet Maximum numbers of dispensers on a network is 12 D NETWORK PC MODULE ...

Page 8: ...stallation COMPUTER REQUIREMENTS a Hardware Pentium 32 megabytes or more recommended One available Comm Port System Printer Laser printer recommended Requires 10 Megabytes of free Hard Drive space Max network length is 1000 feet Host PC to last pump cabinet b Operating System Windows 3 1 or 95 98 Windows 95 98 recommended c Optional Ÿ Dedicated single analog phone line for remote access customer r...

Page 9: ...NECTIONS OFF This includes Microsoft Office toolbar Word Excel e mail remote antivirus etc 4 Insert EcoJet EcoStar 1500 software DISK 1 in floppy drive 5 Click on the START button select RUN 6 In Command Line Box Type A SETUP or B SETUP click OK 7 Follow directions as EcoJet EcoStar 1500 software installs 8 After software is installed remove floppy disk exit windows and reboot the computer Uninsta...

Page 10: ... SIGNAL INTERFACE 6 Wire 3 conductor wire from WASHER SIGNAL INTERFACE to USER INTERFACE see diagram on page 10 7 Wire 5 conductor wire from USER INTERFACE to PUMP BOARD located in right side of EcoJet EcoStar 1500 DISPENSER see diagram on page 10 8 After all wiring is complete plug in EcoJet EcoStar 1500 and switch on The USER INTERFACE display should appear and 01 should display on LED read out ...

Page 11: ...MAY BE To enter the user interface press the ENTER key ENTER ACCESS CODE XXX THEN PRESS ENTER 000 ENTER 1 MEMORY FUNCTIONS menu PROMPT PRESS 1 DISPENSER MEMORY FUNCTIONS ENTER CLEAR PUMP VOLUMES PRESS YES OR NO YES ARE YOU SURE PRESS YES OR NO YES CLEAR SUM CYCLE REPORT PRESS YES OR NO YES CLEAR LOAD COUNT PRESS YES OR NO YES CLEAR SETUP PRESS YES OR NO YES ARE YOU SURE PRESS YES OR NO YES LOAD A ...

Page 12: ...AY XX YR XX ENTER HOUR MINUTE MONTH DAY YEAR THEN PRESS ENTER PRESS RESET TWO TIMES TO RETURN TO FORMULA SCREEN If this is a multiple EcoJet EcoStar 1500 installation daisy chain MultiLink cable to every dispenser The MultiLink is hard wired to the pump board Follow wiring instruction See diagram on page 11 MAKE SURE MultiLink IS WIRED PROPERLY DAMAGE TO PUMP BOARD AND OR USER INTERFACE CAN OCCUR ...

Page 13: ...EACH 4 Pumps three five six seven and eight Find the three access slots on the bottom of the dispenser Snake nylobraid up access slot to appropriate pump output Attach to pump output with hose clamp Run other end of nylobraid to product pickup probes ALWAYS USE PUMP 6 FOR SOUR 5 Use the PUMP LAYOUT diagram below as a guide for product hookup and programming ECOJET ECOSTAR 1500 PUMP LAYOUT AND DISP...

Page 14: ... the pump output Press the white manual pump button on the pump board for 30 seconds Catch the output 4 Double the amount and write it down Do the above procedures for the rest of the pumps 5 Reconnect all pump outputs and tighten hose clamps 6 Enter pump flow rates on EcoJet EcoStar 1500 PUMP ASSIGNMENT FORM in the EcoJet EcoStar 1500 FORM PACKET You will use it during the EcoJet EcoStar 1500 PC ...

Page 15: ...ER SIGNAL HOOKUPS WASHER SIGNAL PUMPS CONTROLLED WASHER OPERATIONS TYPICAL PRODUCTS 1 Formula I D Start Signal 2 1 2 3 Flush Break Suds Alkali Detergent Builder Enzyme 3 4 Bleach Chlorine Peroxide 4 5 AntiChlor AntiChlor Peroxide 5 6 7 8 Finish Sour Stop Softener Bacstat Sour Pump 8 is optional ...

Page 16: ... Cut plug from one end of the NETWORK CABLE and wire directly to the pump board Run the plug end of the NETWORK CABLE to the host computer and connect to PC module booster transformer as shown Make sure MULTILINK network is properly wired or network will not work Color codes must be followed or USER INTERFACE can be destroyed ...

Page 17: ...W LEVEL ALARM SECTION LLA2 Black wire POSITION 1 ON LOW LEVEL ALARM TERMINAL LLA1 Red wire POSITION 2 ON LOW LEVEL ALARM TERMINAL NOTE Only one dispenser needs to be connected to the LOW LEVEL ALARM Alarm will sound whether dispenser is pumping or not Follow directions completely for the installation and calibration of LOW LEVEL ALARM complete instructions for adjustment are included with the LOW ...

Page 18: ...RAMMING THE PC SOFTWARE þ NAME COST GALLON OF ALL PRODUCTS þ WASHWHEEL TYPES þ ACCOUNT SHIFT TIMES þ ACCOUNT NAME ADDRESS þ WASHER WATER FILL FLOW RATES þ NAMES OF ALL FORMULAS þ WASHWHEEL CAPACITIES þ FORMULA RUNTIMES NOTE The following characters can not be used in ANY filename or description in the EcoJet EcoStar 1500 software 1 MAKE SURE DATA WAS ERASED IN ALL USER INTERFACES 2 MAKE SURE THE T...

Page 19: ... OF YOUR ACCOUNTS 2 ENTER NETWORK DESCRIPTION At the NETWORK DESCRIPTION FIELD Enter ID number then washer description repeat for each washer on the network When finished single click on SAVE ACCOUNT You must SAVE ACCOUNT before continuing on to program washer files CLICK HERE TO CREATE A NEW ACCOUNT CLICK HERE TO ACCESS ACCOUNT MANAGER ENTER 000 THEN CLICK ON ENTER ENTER AN ACCOUNT NAME ...

Page 20: ...LE Click on YES Move the cursor to the blank file name box and left click the mouse You can now type in a file name up to 7 characters long Do not use any of the following characters in the filename You do not have to add the HEX the program will do it for you After the name has been entered click on OK XXXXXXX HEX will now appear in the computer file list box DISPENSER FILES The name of the file ...

Page 21: ...and will appear in the computer window under the FILE COMMANDS box only when the account is selected 6 The FIRST file will still be open To view the second file double click on the file in the computer FILE COMMANDS box Answer no to saving the file The file will be opened FILE NAMING SUGGESTIONS AAABBCC XXX ACCOUNT NAME Abbreviate account names Example CINTAS CIN ARAMARK ARA ACCOUNT NUMBER If you ...

Page 22: ...e delay units Choosing seconds will take care of most situations Seconds 255 sec maximum or minutes 255 min maximum 3 FLUSH 1 ENTER FLUSH TIME AFTER seconds Enter time required to flush product to washer Flush starts as chemical pump run and starts timing after chemical pump stops Default 30 seconds 2 ERROR SAMPLING DELAY seconds Factory setting of 3 second should be adequate If flow switch opens ...

Page 23: ... will allow pumps to be activated 24 hours 8 AUTO FORMULA RESET Used to enable the automatic formula termination feature Resets formulas to 00 at the end of each load Click in box to activate 9 UNIT OF MEASURE Select either U S Metric of Imperial 10 ACCESS CODES ID NUMBER ACCESS I D numbers are entered at the USER INTERFACE Do not alter these values from the PC software 5 REPORT SETUP Use mouse or...

Page 24: ...tion Use mouse or TAB key to navigate in screen When all information is entered and verified CLICK on the DISK ICON to SAVE A NAME Enter pump product name up to 7 characters Abbreviate if necessary Example TCHARGE TDRIVE B FLOW RATE Enter pump flow rate in 60 seconds Flow rate is determined during calibration ALWAYS CALIBRATE PUMPS C COST PER GALLON Enter cost per gallon Range is XXX XX Do not ent...

Page 25: ...e DO NOT program a 2 second delay WASHER SIGNAL OCCURRENCE EcoJet EcoStar 1500 formulas use occurrence mode programming Each pump has a WASHER SIGNAL and OCCURRENCE of a signal assigned to it Some signals can have multiple pumps assigned to them while others only have one Click on the scroll arrows to navigate through this screen Here is a table of pump occurrences PUMPS WASHER SIGNAL OCCURRENCES ...

Page 26: ... FORMULA START 1 1 2 3 2 3 4 3 3 5 4 3 6 7 8 5 1 FORMULA STOP 5 second occurrence 9 SAVING A NEW WASHER FILE CLICK on the ACCT MANAGER tab Click on DISK ICON CLICK on DISK ICON Enter FILENAME CLICK on YES ...

Page 27: ...f the EcoJet EcoStar 1500 PC software is the ability to copy dispenser files and scale the product amounts during the copy To copy a washer 1 Under DISPENSER FILES CLICK once on the file to copy This will activate the COPY button 2 CLICK on the COPY button The COPY FILE box will appear New file will appear in DISPENSER FILES BOX ...

Page 28: ...enser is the first step to sending dispenser files or printing reports Make sure all MultiLink cables are properly wired and PC module power supply is connected to the PC From the ACCOUNT MANAGER page CLICK on LOGON The LOGON BOX will appear ENTER the washer number you want to upload the washer data HEX file Enter dispenser access code then click on connect The washer is on line when the name of t...

Page 29: ...D ONE CLICK ONCE on the file to be transferred CLICK on SEND DISPENSER FILE METHOD TWO While holding the right button down drag the file to the dispenser icon You will notice the file change to a hand letting go of a piece of paper when the file is placed over the dispenser icon CLICK ON LOGON LOGON BOX LOGON PUMP ICON THE DISPENSER IS ONLINE WHEN THE WASHER ID and NAME APPEAR HERE ...

Page 30: ...are at the ACCOUNT MANAGER tab 1 Click on REPORTS button 2 A reports box will appear Click on NEW 1 CLICK ONCE ON FILE TO TRANSFER 2 CLICK ON SEND DISPENSER FILE 1 CLICK ONCE ON FILE AND HOLD DOWN LEFT MOUSE BUTTON MOUSE CURSOR WILL CHANGE TO A HAND HOLDING A SHEET OF PAPER 3 RELEASE MOUSE BUTTON WHEN CUSOR CHANGES 2 WHILE HOLDING DOWN LEFT MOUSE BUTTON MOVE FILE TO PUMP ICON ...

Page 31: ...nutes per washer After report has printed click on OK for report complete Click on EXIT on REPORTS MENU PROGRAMMING and OPERATING THE WASHER MICROPROCESSOR Only five signals are needed for full operation Signal 1 is the formula identification signal Program Signal 1 2 SECONDS X FORMULA NUMBER The microprocessor will select the proper formula to be run no user input is required There must be a 10 t...

Page 32: ...s Signals 2 through 5 should only be programmed for 10 seconds If more than one product signal comes on at the same time the appropriate product for those signal occurrences will be pumped To STOP a formula program a washer signal for a second occurrence of signal 5 or if you do not require products 6 7 or 8 a first occurrence without product CHART CONTROLLED WASHERS The EcoJet EcoStar 1500 can in...

Page 33: ...used The first pump signaled in a formula usually signal 2 should be used to start the load Unlike a microprocessor the Consecutive Wash Formula chart program will be the same for all classifications regardless of the formulas run Only the start point for the formulas will change To record accurate start and stop times on these charts all final rinse signals Signal 5 must be cut twice All formulas...

Page 34: ...LA RUNNING SCREEN AND FORMULA NUMBER WILL APPEAR ON RED LED S NOTE For ACS type controllers it is important to start the washer before the controller If the ACS is started first the wrong formula will be selected MANUAL SELECT MODE CHART MODE 1 For chart machines insert the chart into the card or chart reader 2 Select the correct classification on the USER INTERFACE by pressing the arrow keys ê or...

Page 35: ...TERFACE This procedure can be used if washing NON STANDARD load weights Adjusting load weight does not scale product it is used for more accurate reporting 1 BEFORE STARTING WASHER enter the actual load weight in the user interface by entering the number in the keypad 2 Hit ENTER when done 3 Start formula at washer ECOJET ECOSTAR 1500 USER INTERFACE SCREENS AUTO FORMULA RESET ENTER LOAD WEIGHT XXX...

Page 36: ...pear in the lower right hand corner of the washer graphic 2 PUMP OPERATIONS Pumps will change color as they operate 3 FLUSH OPERATIONS Flush tubes to the right of the dispenser graphic will change color as product is flushed to washer 4 ALARM CONDITIONS Out of product and flush alarms will appear on the bottom of the washer graphic CLICK HERE TO LOG ON ALARM DISPLAY CUMULATIVE FORMULA RUN TIME WAS...

Page 37: ...ers and type of report 25 After report has printed click on OK for report complete Click on EXIT on REPORTS MENU HOW TO CREATE A NEW REPORT FILE 1 From MAIN VIEWER screen click on the EcoJet EcoStar 1500 LOGO 2 Enter the ACCESS CODE Click on ENTER 3 Click on LOGON Enter 1 for dispenser ID and 000 for access code Click on CONNECT 4 Click on OK for TO EDIT DISPENSER SETTINGS CLICK RETRIEVE DISPENSER...

Page 38: ...ER screen click on the EcoJet EcoStar 1500 LOGO 2 Enter the ACCESS CODE Click on ENTER 3 Click on REPORTS 4 To select file SINGLE CLICK on report file you wish to print Report files have a RPT extension 5 Click on VIEW 6 Using the navigation selections at the top of the page you can Zoom in out of report page Move to different pages using the page arrow buttons in the top right of the screen Re or...

Page 39: ...PERIOD Incorrect date in User Interface or no data for selected period RUNTIME ERROR 76 DURING REPORT GENERATION Do not use in the filename ECOJET ECOSTAR 1500 ECOJET DISPENSER PROBLEM POSSIBLE CAUSE SOLUTION COLLAPSED LINE FROM PUMP OUTPUT TO FLUSH MANIFOLD or INCONSISTENT PRODUCT DELIVERY High water flush pressures Reduce flush presure to below 20 PSI SIGNAL INTERFACE MODULE INDICATORS LIGHT BUT...

Page 40: ...4 4382 CHECK VALVE Ÿ Ÿ 9207 2006 REPLACEMENT PANEL Ÿ 8720 6363 O RINGS FOR FLUSH MOD 2 9259 2435 155 OZ MIN PUMP Ÿ 8526 1543 120VAC FLUSH VALVE 2 9259 2443 225 OZ MIN PUMP Ÿ 8305 0187 FLOW SWITCH PUMP FACE PLATES Ÿ 8578 5335 3 8 HBx1 2 MPT 90 1 9259 3284 FACE PLATE FOR 40 OZ PUMP REPLACEMENT ELECTRONICS 2 9259 3292 FACE PLATE FOR 155 225 OZ 4 9259 2500 PUMP BOARD Ÿ Ÿ 9259 3326 PUMP BOARD CLIP CABL...

Page 41: ...NTING PLATE 8524 4382 CHECK VALVE Ÿ Ÿ 9207 2006 REPLACEMENT PANEL Ÿ 8720 6363 O RINGS FOR FLUSH MOD 2 9259 2435 155 OZ MIN PUMP Ÿ 8526 1543 120VAC FLUSH VALVE 2 9259 2443 225 OZ MIN PUMP Ÿ 8305 0187 FLOW SWITCH PUMP FACE PLATES Ÿ 8578 5335 3 8 HBx1 2 MPT 90 1 9259 3284 PLATE FOR 40 OZ PUMP REPLACEMENT ELECTRONICS 2 9259 3292 PLATE FOR 155 225 OZ 4 9259 2500 PUMP BOARD Ÿ Ÿ 9259 3326 PUMP BOARD CLIP...

Page 42: ...SSORIES REF PART DESCRIPTION REF PART DESCRIPTION 1 9259 3300 PC MODULE 5 9259 2740 PCM TO MODEM CABLE 2 9207 2007 SERIAL COMM CABLE Ÿ 9259 3334 NETWORK Y ADAPTER 3 9259 2757 SIGNAL BOOSTER TRANSFORMER PC MODULE TO DISPENSER CABLE 4 9259 2559 25 FOOT 9259 2708 50 FOOT 9259 2658 16 BIT PC SOFTWARE 9259 2716 100 FOOT 9259 2724 200 FOOT 1 4 3 2 5 ...

Page 43: ...16ga 50 BUTT CON 16 14ga 50 WIRE NUT 18 12ga 20 WIRE NUT 24 20ga 20 DISCONNECT 22 18ga TWIN TAB CONNECTOR TUBING NYLON BRAID HOSE 300ft 7 8 HOSE CLAMPS 8324 1000 8324 1067 9266 1057 8311 4017 8310 9181 9263 1290 8310 9199 9263 1423 8310 9108 8999 0592 10 CONDUCTOR WIRE Order by the Foot 7 CONDUCTOR WIRE Order by the Foot AC POWER CORD 50ft ROMEX CLAMP 4 CABLE TIE 100 8 CABLE TIE 100 15 CABLE TIE 1...

Page 44: ...r SAVE AS The ACCOUNT MANAGER and VIEWER are two main screens in the EcoJet EcoStar 1500 NETWORK software When the EcoJet EcoStar 1500 NETWORK is entered the initial screen is the VIEWER In the VIEWER Screen access is limited to real time viewing and reporting functions The ACCOUNT MANAGER is the screen where all account setup network setup and all programming functions are performed An access cod...

Page 45: ...ettings for EcoJet EcoStar 1500 network I MODEM SETTINGS Modify comm port and baud rate for modem J ECOJET ECOSTAR 1500 SYSTEM OVERVIEW Pictorial and explanations of ECOJET ECOSTAR 1500 components K HELP Opens on line help A complete listing of installation programming and troubleshooting tips L ECOLAB LOCATIONS Displays all ECOLAB TEXTILE CARE locations worldwide M SCREEN MAXIMIZE BUTTON N SCREEN...

Page 46: ...n to Viewer SETUP MENU A COM PORT Allows selection of network communications port This function is done automatically by the EcoJet EcoStar 1500 software B MODEM Allows selection of system modem communications port C SET CLOCK Sets the dispenser clock D CLEAR SETTINGS Clears dispenser memory E PRIME PUMP Allows for remote priming of dispenser F AUTO CALIBRATION Initiates calibration procedure G SI...

Page 47: ... line help B ABOUT ECOJET ECOSTAR 1500 Displays software version number C ECOLAB LOCATIONS Displays ECOLAB TEXTILE CARE worldwide locations with phone numbers D ECOJET ECOSTAR 1500 SYSTEM OVERVIEW Pictorial and explanations of EcoJet EcoStar 1500 components ...

Page 48: ...n dispenser This button is only active if the software is currently logged on to a dispenser This function is also used to edit a dispenser ONLINE F SEND WASHER FILE This button sends a washer file to the dispenser This feature is active only if the software is currently logged on to a dispenser G REPORTS Brings up the REPORTS SELECTION BOX To print reports you must either be on line or have previ...

Page 49: ...at account L WASHER NUMBER Network location of washer M WASHER NAME Name or type of washer N DISPENSER TYPE Selects EcoJet EcoStar 1500 system O NEW ACCOUNT Creates a new network location P DELETE ACCOUNT Deletes network location Q SAVE ACCOUNT Saves the current network location K L M N O P Q ...

Page 50: ...DELAY UNITS Select seconds 255 maximum or minutes 255 maximum For pump run delay choosing seconds will take care of most situations EcoJet EcoStar 1500 Enabled C FLUSH 1 ENTER FLUSH TIME AFTER seconds time required to flush product to washer Flush begins during pump run and starts timing after pump stop Factory Default 30 seconds 2 ERROR SAMPLING DELAY seconds Factory setting of 3 second should be...

Page 51: ...EcoJet EcoStar 1500 reacts to it Default is 5 seconds Can be programmed from 0 to 120 seconds 13 OPERATING ZONE This feature prevents EcoJet EcoStar 1500 from dispensing during selected hours DISPENSER WILL NOT PUMP OUTSIDE OF THESE HOURS Enter in military time Maximum window is from 00 00 Midnight to 23 59 No entry will allow pumps to be activated 24 hours 14 AUTO FORMULA RESET Used to enable the...

Page 52: ...er formula operating window The tolerance number gives the formula a window of operation before logging on the exception report 6 ACCOUNT NAME AND LOCATION Enter account name and location FORMULA NAMES A FORMULA NAME Enter formula names in this field Names can be up to 19 characters long B CYCLE TIME Enter formula running time in this field Cycle times can be 120 minutes maximum enter 0 if running...

Page 53: ...te is determined during calibration ALWAYS CALIBRATE PUMPS H COST PER GALLON Enter cost per gallon Range is XXX XX Do not enter dollar sign I TUBES CHANGE Enter last squeeze tube change Double click in this box for calendar J TUBES LUBED Enter last time squeeze tubes where lubed The following characters can not be used in the pump name description 8 9 10 11 12 13 14 ...

Page 54: ... Formula names are selected under the FORMULA NAMES toolbar No entry can be made on this screen 4 WASHER SIGNAL OCCURRENCE EcoJet EcoStar 1500 formulas use occurrence mode programming Each pump has a SIGNAL and OCCURRENCE of a signal assigned to it Some signals can have multiple pumps assigned to them while others only have one Click on the scroll arrows to navigate through this screen Here is a t...

Page 55: ...ns report screen to create new report PRINT Print selected report VIEW Opens selected report on screen EXPORT Exports selected report to Excel DELETE Deletes selected report EXIT Exits report dialogue box returns viewer or setup screens ...

Page 56: ...le data 7 Daily summary contains daily summary 8 Exceptions Includes cycles out of defined exception limits B DESTINATION You must select either PC FILE or PC PRINTER 1 PC FILE Save report information in a RPT file on computer hard drive File will be saved in active account directory Do not forget to enter the file name 2 PC PRINTER Print from a printer attached to a personal computer 3 PC MODULE ...

Page 57: ... user must retrieve reports from User Interface via the network EXPORT FILE S The name of the Excel file XLS that will be created from the EcoJet EcoStar 1500 report file RPT The default file name is the EcoJet EcoStar 1500 report file name only with the XLS extension After files have been named click on PROCESS REPORTS to begin conversion process PRINT PREVIEW CHART Allows user to EXPORT PRINT or...

Page 58: ...r screen Up to 45 characters CUSTOMER LOGO Inserts customer logo on the viewer screen DISPLAY FEATURES Check to enable viewing of the following 1 Display runtime Runtime display on viewer screen 2 Display viewer as default Sets the viewer as the start up screen 3 Display Customer logo customer logo on viewer screen 4 Flush errors Flush Errors on viewer screen 5 Low Level Alarms Low Level Alarms on...

Page 59: ... in Daily Report 3 COST WEIGHT Check to include in Daily Report CONFIGURING PORTS FOR ECOJET ECOSTAR 1500 NETWORK The ECOJET ECOSTAR 1500 software automatically looks for a free serial port and assigns it Manual setting of the comm port should not be necessary CONFIGURING PORTS FOR MODEM COMMUNICATION ...

Page 60: ...0 0 0 0 0 0 0 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 60 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 45 0 0 0 0 0 0 0 0 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 7 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 0 0 0 0 0 0 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 7 5 5 0 7 0 7 0 7 0 0 0 2 2 2 2 2 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 FORMULA DESCRIPTIONS C...

Page 61: ... 25 GALLON 6 55 GALLON 0 00 GALLON 0 00 GALLON 05 25 98 05 25 98 05 25 98 05 25 98 05 25 98 05 25 98 05 25 98 05 25 98 05 25 98 05 25 98 05 25 98 05 25 98 05 25 98 05 25 98 05 25 98 05 25 98 WATER FLOW RATES FLUSH TIMES FLUSH ERROR TIME INSTALLATION DATE COLD 40 GPM HOT 40 GPM 10 SECONDS 3 SEC ERROR SAMPLE 05 25 98 DELAY TIME UNITS LOAD COUNT PUMP AUTO FORMULA SELECT AUTO FORMULA RESET SECONDS PUM...

Page 62: ...ALLONS PUMP PRODUCT AMOUNT COST AMOUNT COST AMOUNT COST AMOUNT COST 1 2 3 4 5 6 7 8 18 19 318 15 29 27 124 40 18 66 65 31 8 32 7 32 2 50 18 12 8 38 54 88 0 0 0 00 0 0 0 00 2 44 42 72 6 50 27 62 2 25 7 88 0 0 00 0 0 00 0 67 4 38 0 0 0 00 0 0 0 00 0 0 00 0 0 00 0 0 00 0 0 00 0 0 00 0 0 00 1 17 05 17 49 47 38 59 28 2 5 64 7 22 47 41 4 10 REV SPEED CHARGE BLEACH TEX LIZER PUMP 7 PUMP8 588 18 82 60 0 0...

Page 63: ...10 0 00 0 00 0 00 0 00 0 00 0 00 3 41 2 91 1 56 2 82 3 21 0 10 AVERAGE TIME BETWEEN LOADS 1st SHIFT 2nd SHIFT 3rd SHIFT TOTAL AVERAGE 17 2 18 5 0 0 17 9 WATER USAGE TOTALS 1st SHIFT 2nd SHIFT 3rd SHIFT TOTAL AVERAGE WASHER ON TIME 52 57 36 18 0 00 88 75 HOT WATER USAGE 0 0 0 0 COLD WATER USAGE 0 0 0 0 STEAM USAGE 0 0 0 0 A B C D E COST PER CWT A FORMULA NAME AND NUMBER Indicates the formula name B...

Page 64: ...S POUNDS POUNDS POUNDS POUNDS 1 BAR MOPS 2 SHIRTS 3 PANTS 4 COTTON 5 WHT INDUSTRIAL 6 MATS 500 6120 17100 900 2520 20500 1000 0 00 0 00 0 00 0 00 48500 0 00 0 00 0 00 0 00 0 00 0 00 1500 6120 17100 900 2520 69000 97140 A B C PRODUCTION WEIGHT A FORMULA NAME NUMBER Indicates formula name and number B POUNDS BY SHIFT Reports poundage by shift and formula C TOTAL WEIGHT Reports poundage by formula an...

Page 65: ...4 8 64 8 38 0 60 0 64 8 0 0 93 6 93 6 54 0 0 0 93 6 330 0 21 6 21 6 0 0 330 0 21 6 60 0 0 0 0 0 0 0 0 0 60 0 10 0 0 0 0 0 0 0 0 0 10 0 7 5 5 4 5 4 6 7 7 5 5 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 500 360 360 450 500 360 A G F E D C B H A DATE Reports date of Summary Report B START Reports formula Start time C FINISH Reports formula Finish stop time D CT Cycle Time Difference between sta...

Page 66: ...a B ACCOUNT NAME Indicates account name and address C WASHER NAME and NUMBER Indicates the washer name and number D DATE AND TIME REPORT WAS RUN Indicates day report was run E REPORT PERIOD Indicates the day being reported F TOTAL POUNDS Reports the poundage for the report period G COST PER C W T Reports the cost per CWT for the period H TOTAL MACHINE ON TIME Reports the total on time for the EcoJ...

Page 67: ...2 3 0 0 0 0 2 0 0 0 0 0 0 3 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 COLOR F B 1 50 36 0 0 10 0 0 0 0 2 0 0 0 0 0 0 3 0 2 0 0 2 0 0 2 0 0 0 0 0 0 4 2 10 0 0 4 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 WHITE F B 1 60 42 0 0 12 0 0 0 0 2 1...

Page 68: ...Date 08 04 98 2nd 16 00 to 0 00 3rd 0 00 to 7 00 Washer 1 Operating Zone 5 00 to 21 00 250 POUNDS Report Date From 0 00 to 0 00 Date Start Finish CT FM TA Pump 01 Pump 02 Pump 03 Pump 04 Pump 05 Pump 06 Pump 07 Pump 08 Flush Load Wt 7 1 7 28 7 33 4 9 999 0 00 0 00 0 00 0 00 0 00 4 00 0 00 0 00 OK 250 7 1 8 11 8 56 44 4 38 46 00 14 00 0 00 0 00 0 00 3 00 0 00 0 00 OK 250 7 1 11 24 11 30 5 2 148 20 ...

Page 69: ...0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 53 22 592 33 8 55 33 91 72 59 0 00 0 00 5 90 73 79 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 41 94 0 00 100 00 200 00 300 00 400 00 500 00 600 00 700 00 SHEETS TOWELS BLANKETS COLOR F B WHITE F B FORMULA 6 FORMULA 7 CHEF COATS RECLAIM RAGS FORMULA 11 FORMULA 12 FORMULA 13 FORM...

Page 70: ... 4 38 0 1 0 0 0 0 8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 21 136 8 6 10 0 0 1 12 0 0 0 0 0 0 0 0 0 0 0 20 40 60 80 100 120 140 160 SHEETS TOWELS BLANKETS COLOR F B WHITE F B FORMULA 6 FORMULA 7 CHEF COATS RECLAIM RAGS FORMULA 11 FORMULA 12 FORMULA 13 FORMULA 14 FORMULA 15 FORMULA 16 FORMULA 17 FORMULA 18 FORMULA 19 Shift 1 Shift 2 Shift 3 Total Production ...

Page 71: ...0 00 0 0 00 PRODUCT USAGE TCD LAUNDRY PRODUCT USAGE Time 7 02 AM Shift Times 1st 7 00 AM to 4 00 PM Date 8 4 98 2nd 4 00 PM to 12 00 AM 3rd 12 00 AM to 7 00 AM Washer 1 Operating Zone 5 00 AM to 9 00 PM 250 POUNDS Report Date From 7 1 98 to 7 31 98 1st Shift 2nd Shift 3rd Shift Total Pump Product Amount Cost Amount Cost Amount Cost Amount Cost 1 B300 25 23 175 13 9 95 69 07 0 00 0 00 35 18 244 20 ...

Page 72: ...3 6 FORMULA 6 0 000 0 000 0 000 0 000 7 FORMULA 7 0 000 0 000 0 000 0 000 8 CHEF COATS 2 358 0 000 0 000 2 358 9 RECLAIM 2 411 2 483 0 000 2 447 Total Average COST CWT 1 892 Total Average Time Between Loads 1st Shift 2nd Shift 3rd Shift Total 1 13 2 19 0 00 1 46 WASHER USAGE TCD LAUNDRY WASHER USAGE Time 7 02 AM Shift Times 1st 7 00 AM 4 00 PM Date 8 4 98 2nd 4 00 PM 12 00 AM 3rd 12 00 AM 7 00 AM ...

Page 73: ... 7 02 25 23 8 97 0 00 14 19 0 00 2 95 4 83 0 00 9 95 3 23 0 00 6 67 0 00 1 28 1 90 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 35 18 12 21 0 00 20 86 0 00 4 23 6 74 0 00 0 00 5 00 10 00 15 00 20 00 25 00 30 00 35 00 40 00 B300 TLIFTER PUMP 3 HICHLOR PUMP 5 TFIXE TFRESH PUMP 8 Shift 1 Shift 2 Shift 3 Total Usage ...

Page 74: ...986 1 715 0 534 2 300 2 903 0 000 0 000 2 358 2 411 1 127 1 811 0 000 2 062 0 000 0 000 0 000 0 000 2 483 0 000 0 000 0 000 0 000 0 000 0 000 0 000 0 000 0 000 0 500 1 000 1 500 2 000 2 500 3 000 3 500 SHEETS TOWELS BLANKETS COLOR F B WHITE F B FORMULA 6 FORMULA 7 CHEF COATS RECLAIM Shift 1 Shift 2 Shift 3 ...

Page 75: ... 0 0 0 0 2000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5250 34000 1600 1500 2500 0 0 250 3000 0 0 0 0 0 0 0 0 0 0 0 5000 10000 15000 20000 25000 30000 35000 40000 SHEETS TOWELS BLANKETS COLOR F B WHITE F B FORMULA 6 FORMULA 7 CHEF COATS RECLAIM RAGS FORMULA 11 FORMULA 12 FORMULA 13 FORMULA 14 FORMULA 15 FORMULA 16 FORMULA 17 FORMULA 18 FORMULA 19 Shift 1 Shift 2 Shift 3 Total Pr...

Page 76: ...S 250 0 0 250 9 RECLAIM 1000 2000 0 3000 10 RAGS 0 0 0 0 48100 EXCEPTIONS TCD LAUNDRY EXCEPTIONS Time 7 02 Date 08 04 98 Washer 1 Date Start Finish Description 7 1 7 28 7 33 LOAD NOT WITHIN CYCLE TIME PARAMETERS 7 1 11 24 11 30 LOAD NOT WITHIN CYCLE TIME PARAMETERS 7 2 12 03 12 06 LOAD NOT WITHIN CYCLE TIME PARAMETERS 7 2 14 05 14 47 WARNING FORMULA CHANGE OCCURRED DURING WASH 7 2 14 05 14 47 WARN...

Page 77: ... 13 218 58 0 00 70 12 0 00 74 71 63 50 0 00 69 07 78 76 0 00 32 96 0 00 32 42 25 03 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 244 20 297 34 0 00 103 08 0 00 107 13 88 52 0 00 0 00 50 00 100 00 150 00 200 00 250 00 300 00 350 00 B300 TLIFTER PUMP 3 HICHLOR PUMP 5 TFIXE TFRESH PUMP 8 Shift 1 Shift 2 Shift 3 Total Cost ...

Page 78: ...78 APPENDIX B CUSTOMER GRAPHICS The following graphics can be used to customize the MAIN VIEWER SCREEN or EXPORTED REPORTS TO EXCEL ...

Page 79: ...7 Select 3 PTM Access code and change setting to a five digit code of your choosing 8 Click close button on screen to finish setting up the ECOJET ECOSTAR 1500 PC MODULE in modem mode STEP TWO NOTE These instructions apply to Windows 3 1 only You must have a standard PC modem cable to connect your PC to the modem Connect modem to PC then apply power Configuring the EXTERNAL MODEM to run on the ECO...

Page 80: ... that location 3 Enter dispenser access code 4 Click on VIA MODEM check box 5 From DIALING MODEM SCREEN enter ECOJET ECOSTAR 1500 PC module access code 6 Enter appropriate dial out codes prefixes and phone numbers of off site ECOJET ECOSTAR 1500 network 7 To disconnect from ECOJET ECOSTAR 1500 network via modem click on Network disconnect icon on viewer ...

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