Ecoflam MAIOR P 500-1 PRE Operating Instructions Manual Download Page 25 | Manualshive

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25

www.ecoflam-burners.com

EN

420010813300

APPENDIX

Bergonzo nozzle tables

Return pressure [bar]

Supply: 25 bar

Output [kg/h]

A

= nozzle output

B = pump output

Nozzle

kg/h

Bar

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

450

A

20

130

135

140

145

150

158

165

175

185

200

210

230

255

280

320

375

450

B

20

700

690

680

670

660

650

630

615

600

580

550

520

490

460

425

400

450

A

25

145

145

148

151

154

158

162

165

170

180

190

200

220

240

255

280

310

350

390

450

450

B

25

810

808

806

803

800

785

767

750

730

710

690

670

650

625

600

580

560

530

500

475

450

A

30

155

156

157

158

160

162

165

170

175

180

187

194

200

210

220

230

240

260

275

290

310

340

375

420

450

B

30

890

885

880

875

870

865

860

850

840

830

820

810

800

790

780

770

740

710

690

670

630

610

560

520

500

475

A

20

145

148

152

158

165

170

180

195

200

210

230

250

275

300

340

410

475

B

20

740

735

730

720

710

700

680

660

640

620

490

560

530

500

475

450

475

A

25

140

162

164

166

168

170

175

180

188

195

205

215

225

245

265

280

305

340

380

480

475

B

25

850

845

840

835

830

820

810

800

790

780

760

740

720

700

675

650

620

580

540

510

475

A

30

170

171

172

173

174

176

177

178

180

186

194

200

210

225

235

245

255

275

285

305

330

365

400

460

540

475

B

30

910

909

908

907

906

904

902

900

890

880

865

850

835

820

800

785

765

750

725

700

675

660

635

600

560

500

A

20

150

155

160

167

174

180

190

205

220

235

250

275

300

350

400

500

B

20

740

730

720

710

700

685

665

650

630

610

590

570

550

520

490

500

A

25

174

175

178

180

185

190

195

200

210

220

230

245

250

265

285

315

350

380

435

510

500

B

25

845

840

835

830

825

820

815

810

800

780

765

750

725

700

675

650

625

600

580

550

500

A

30

180

185

190

195

200

206

212

218

225

238

242

250

262

275

288

300

316

332

350

375

400

425

475

520

500

B

30

945

940

935

930

925

920

915

910

905

900

880

865

850

835

815

800

775

750

725

700

685

650

630

610

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Summary of Contents for MAIOR P 500-1 PRE

Page 1: ...P 500 PRE 1 TC MAIOR P 500 PRE 1 TL S 3144806 Technical data Operating instructions Electric diagrams Spare parts list MAIOR P 500 1 PRE MAIOR P 600 1 PRE www ecoflam burners com LIGHT OIL BURNERS 10...

Page 2: ...for light oil 12 Electrical connections 13 Start up checking procedure 14 Exhaust gas test 15 Start up oil side 16 Fuel selection Start up 16 Adjusting the max air flow rate 16 Firing head setting 16...

Page 3: ...to grant correct working of the burner Installation start up and maintenance must be carried out by authorised specialists and all applicable guidelines and regulations including local safety regulati...

Page 4: ...DIESEL Biodiesel KEROSENE Kerosene FUEL 420010813300 EN www ecoflam burners com 4 230 400 50 230 400 Volt 50 Hz ELECTRICAL POWER SUPPLY MODULAR DELIVERY SYSTEM Light oil burners All light oil burners...

Page 5: ...BURNER DESCRIPTION 420010813300 EN www ecoflam burners com 5 Control panel SAL main switch I 0 HLF working lamp HLBT thermal lock out lamp V R HLF HLBT 1 ON 0 OFF 0 I SAL...

Page 6: ...s std Standard Class 1 OIL EN267 250 mg kWh Control unit Type LAMTEC ETAMATIC BT3xx Air regulation Type Air flap Air flap Air flap control with servomotor Model LAMTEC Flame monitoring Type UV CELL Ig...

Page 7: ...8000 kW L flame m 5 m medium value D flame m 1 m medium value WARNING Some flame modifications can be done in our FLEXSHOP in the factory in order to shape the flame and adapt it to some special boil...

Page 8: ...570 965 330 330 M16 Fixing hole dimensions are I and L as per dimension table Boiler hole shall be done according to the blast tube dimension F plus 15 25 mm in order to be able to extract it during...

Page 9: ...ner will sweep the furnace compartment and exhaust ports at the required air flow rates At the end of the specified pre ventilation time the air damper will be moved into its partial load position Thi...

Page 10: ...conical angle of 60 Gap 6 must be filled with an elastic non combustible insulation material For boilers with reverse firing the minimum burner tube insertion depth A as specified in the boiler manuf...

Page 11: ...THE PRESSURE OIL SUCTION PRESSURE The maximum permissible vacuum is 0 4 bar At higher vacuum levels the fuel oil will tend to separate air from oil which may lead to operating trouble In the ring line...

Page 12: ...eplaced NOZZLE CHART IS AVAILABLE ON APPENDIX PAGE Oil under suction Oil under pressure Pressure gauge port To nozzle Pressure adjustment By pass plug inserted By pass plug removed Return Intake from...

Page 13: ...n ELECTRICAL CONNECTION 1 of the burner Built in electrical cabinet Use cable gland in order to secure the required level of protection All the links power and control are connected to the terminal bl...

Page 14: ...the exhaust gas duct up to the measuring point must be free of leaks to prevent anomalies in the measurement results OIL START UP Open all shut off valves of oil supply system Set fuel selector switc...

Page 15: ...2max WARNING if the installation is above sea level the output of the burner vary base on the diagram The regulation of the burner in this case shall take into account the reduced power of the burner...

Page 16: ...ease burner output from the low ame to the high ame and set oil servomotor curve in order to have a stable ame Refer to LAMTEC manual attacched Firing head setting The firing head is pre adjusted at t...

Page 17: ...priming Start the burner and check the pump feeding pressure In case the pump priming does not take place during the first pre purging with a consequent subsequent lock out of the burner rearm the bur...

Page 18: ...mp VS Oil safety valve 3 Adjusting cam 4 Check valve VL Working valve PR Pressostat optional 5 Nozzle 6 Pressure regulator 7 Manometer pressure gauge Adjusting the intermediate burner capacity Oil adj...

Page 19: ...lly and check the tightening of the O rings replace them if necessary Make visual inspection of the burner s electrical components and eliminate malfunctions if necessary Burner safety devices functio...

Page 20: ...f the electrodes after any intervention as wrong position could cause ignition troubles REMOVING THE BLAST TUBE REMOVING THE FIRING HEAD POSITION OF ELECTRODES 420010813300 EN www ecoflam burners com...

Page 21: ...the control box and watching the start up and operating program APPENDIX Function Lamtec BT3xx control and safety unit Refer to LAMTEC manual attacched Pressing the unlocking button on the unit for c...

Page 22: ...rying the return pressure while keeping the supply pressure at a constant level Prior to burner start check the nozzle size against the required output It might be necessary to replace the nozzle see...

Page 23: ...0 175 B 20 285 280 275 270 270 265 265 260 255 250 245 240 230 200 185 170 150 175 A 25 60 61 62 63 64 65 66 68 70 72 78 80 82 85 92 98 105 110 120 140 160 175 B 25 330 330 330 330 325 325 325 320 315...

Page 24: ...5 155 170 190 215 240 275 350 B 20 590 580 570 560 550 540 530 500 480 465 450 440 400 375 360 340 350 A 25 120 122 124 126 128 132 134 136 138 140 145 150 155 165 175 185 200 225 255 275 350 350 B 25...

Page 25: ...210 230 250 275 300 340 410 475 B 20 740 735 730 720 710 700 680 660 640 620 490 560 530 500 475 450 475 A 25 140 162 164 166 168 170 175 180 188 195 205 215 225 245 265 280 305 340 380 480 475 B 25...

Page 26: ...ALLATION Return plugged Inlet end return G 1 2 To nozzle G 1 2 Pressure gauge port G 1 4 Vacuum gauge port G 1 4 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100...

Page 27: ...15 2 KMP R S T NO FMP 3 M MV U V W USCITA 4 20mA PER MONITORAGGIO POTENZA BRUCIATORE OUTPUT 4 20mA FOR BURNER POWER MONITOR INGRESSO 0 4 20mA PER REGOLATORE DI POTENZA DEL BRUCIATORE INPUT 0 4 20mA FO...

Page 28: ...VENTILATORE KMV FMV RELE TERMICO MOTORE VENTILATORE REMOTE CONTROL SWITCH FAN MOTOR CONTACTEUR MOTEUR VENTILATEUR TELERRUPTOR MOTOR VENTILATOR MOTOR THERMAL RELAY FAN MOTOR RELAIS THERMIQUE MOTEUR VE...

Page 29: ...om EN 420010813300 APPENDIX Spare parts MAIOR P 500 1 PRE MAIOR P 600 1 PRE 44 3 2 10 13 21 7 38 19 37 32 20 35 33 36 34 28 29 3 2 45 31 12 16 15 43 42 17 14 1 0 23 11 24 25 BT3xx L C M 1 0 0 18 8 9 6...

Page 30: ...46 TLX 740170016500 20 ELECTRODES 65325903 65325903 21 IGNITION TRANSFORMER Brahma T8 13000 35 65323222 65323222 22 SELECTOR 23 MAIN SELECTOR ART ECX1040 65325032 65325032 24 FUSE SUPPORT HK 520 04 1...

Page 31: ...31 www ecoflam burners com EN 420010813300...

Page 32: ...ul to its products without affecting their main features Ecoflam Bruciatori S p A si riserva il diritto di apportare ai prodotti le modifiche che riterr necessarie o utili senza pregiudicarne le carat...

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