Eco Pacific/Super Star- Installation and Service Instructions 20173
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5. Gas valve-
Normally the gas valve does not fail, but if it did, it must be replaced with the same gas valve. To
replace the gas valve shut the isolating gas cock and remove the access panel. Remove the gas
manifold by undoing the side brackets on the burner and the base. Pull out gently the gas
manifold with the gas valve. Using two spanners at a time undo the gas valve and replace it with
the new one using an AGA approved gas sealant on the threaded inlet/outlet connections.
Reposition the gas valve with manifold on the burner inlets one by one. Fasten the two side
brackets and then the bracket on the base. Open the gas cock, make sure ignitor, flame sensor,
and gas valves connections are made as per wiring diagram. Start the heater; make sure there is
no gas leak. If all Ok, put the access panel back, harness it properly with all screws on. The
location of the gas valve is shown through the following photographs 9 & 10
Photograph 9 & 10
– Location of the gas valve and Gas manifold
6. Combustion Fan
-
The Super Star is fitted with a combustion inducer fan that normally does not fail, but in the event
of failure it can be replaced as follows-
The fan is mounted onto the flue box with a mounting plate sealed off with the fan and the box.
Remove the four screws around the mounting plate on the flue box, and knife off the sealant
around it onto the box and remove it. Remove the mounting plate, get the new combustion fan
and refasten the mounting plate on it with four screws and then seal off with high temperature
silicon sealant. Fasten the fan with mounting plate onto the flue box using the 4 screws sealing off
with high temperature silicon sealant for any leakage.
The location of the combustion fan is given in photograph 11 and 12
Photograph 11 and 12- Location of the combustion inducer fan in the front of the heater
