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ECO Charge FS3, Operator/Installer Manual

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ECO Charge FS3 Operator/Installer Manual Download Page 2

WARNINGS

2. Warnings

Keep open flames 
away from batteries 
on charge.

Risk of battery 
explosion.

Be aware of 
battery fumes 
and electrolyte.

Do not dispose 
of batteries in 
the garbage.

Electrical hazard 
exists inside the 
charger, do not 
remove the 
side cover.

Always recycle lead 
acid batteries.

Battery electrolyte is 
highly corrosive.

Wear eye protection 
when working near 
batteries.

Summary of Contents for FS3

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Page 2: ...osion Be aware of battery fumes and electrolyte Do not dispose of batteries in the garbage Electrical hazard exists inside the charger do not remove the side cover Always recycle lead acid batteries B...

Page 3: ...ions 10 Front Panel Set Equalize Charge 12 Charger Configuration Settings 14 Charger Alarms 15 Battery Alarms 17 Troubleshooting 20 Exploded View 22 Spare Parts 23 Maintenance 25 Service Warranty 26 S...

Page 4: ...r s can be located on a shelf protected against accidental contact with the lift truck or its forks With the charger on a shelf the risk of damage to the charger or battery cables is greatly reduced A...

Page 5: ...e of fastener that suits the bench material 2 Remove the 2x front case feet 3 Slide the base of the FS3 onto the mounting bracket 4 With 2x M5x8 hex bolts included with the mounting bracket secure the...

Page 6: ...28 30 J5 1 2 FS3LUE 523 3x MP130 Three Phase 24 36 48V 208 240 13 3 27 J5 3 FS3LUE 532 2x MP330 Three Phase 24 36 48V 380 480 8 10 J6 4 FS3LUE 533 3x MP330 Three Phase 24 36 48V 380 480 12 15 J6 4 AC...

Page 7: ...n 3 MP130 208 240V AC Three Phase A E D C B L1 L2 L3 Configuration 2 MP130 208 240V AC Single Phase Split Leg A E D C B L2 208 240 N 0 L1 208 240 Note Terminal connections to be tightened to 21 in lbs...

Page 8: ...Configuration Step 2 of 3 AC Filter Board Configuration Step 3 of 3 J14 J15 J16 J17 J18 J19 J20 208 240V single phase configuration 208 240V three phase configuration J14 J15 J16 J17 J18 J19 J20 480V...

Page 9: ...FS3 Block Diagram 9 FS3 Block Diagram...

Page 10: ...charger s display matches the battery to be charged Plug the charger in and turn on the AC supply Set the rocker switch to STOP Check the battery leads are in good condition before proceeding The red...

Page 11: ...Operating Instructions 11 4 8 2 6 9 7 3 5 1...

Page 12: ...TOP rocker switch 0 Stop charge I Start charge 5 READY CHARGING indicator lights RED steady on GREEN off Charging RED off GREEN steady on Charge complete RED flashing GREEN off Non Urgent Alarm RED fl...

Page 13: ...en charger is powered up RED LED same as RED indicator UP button ENTER button DOWN button 48V Flooded 200Ahr 40A Config Voltage Amphrs Profile Current Charging Flooded 57 6V 40A Rolling Display Curren...

Page 14: ...Freeze cold condition Cable Length Adjustable to any length Equalize Charge Settings Cycle count Adjustable to any number Default setting is to equalize charge after every 5 complete charge cycles Day...

Page 15: ...of charger modules not providing output equals or exceeds the setting for urgent module count in the monitor tab then the charger will stop If urgent module count is set to one then the charger is co...

Page 16: ...not been previously tested in a lift truck After replacing a battery or charger cable always closely check the polarity before plugging the battery onto the charger No Output Current Urgent Alarm the...

Page 17: ...riate for the configuration of the charger and cannot be charged without reconfiguring the charger to suit the battery Bulk Charge Timeout Urgent Alarm the battery has exceeded the maximum time allowe...

Page 18: ...gassing can be very dangerous If the battery needs to be disconnected mid cycle the toggle switch must be first set to STOP This will stop the charge and log a partial cycle in the charge log but all...

Page 19: ...et in the controller settings This alarm will allow the charge profile to complete dI dt Urgent Alarm occurs when the measured current in the constant voltage stage is rising instead of falling This a...

Page 20: ...harger module s Module Fan Fail Faulty charger module fan Replace charger module Module Over Temperature Charger module is overheating Check air inlet filter is not blocked check the charger is instal...

Page 21: ...of the cycle is longer than expected Check the charger configuration matches the battery check the battery for problems Finishing Charge Timeout The finishing charge part of the cycle is longer than e...

Page 22: ...22 Exploded View Exploded View...

Page 23: ...MP330 Module 3 Across Backplane Assembly SM31 Large Display Assembly Voltage Sensor MPC35 Main Board Assembly FS3 AC Filter and Voltage Selection Assembly Stud Diode 150A 300V Fuse HRC180A 150VDC 240V...

Page 24: ...ounting Bracket Case Foot FS3 Cabinet FS3 Lid FS3 Side Panel DC Output Loom Blanking Plate Oval Blanking Plate Conduit Welded Filter Assembly Front Panel Green Indicator Front Panel Red Indicator Fron...

Page 25: ...uirement for cooling air and the fans will be working hard with considerable hot air being exhausted from the rear of the charger The exhaust air from the rear of the charger should never be restricte...

Page 26: ...ufactured parts This warranty will not apply to any product that has been improperly installed misused abused used in ways the product was not designed altered or repaired in any way which may affect...

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Page 28: ...Range 25 65V DC 60A DC output up to 50V 52A DC output to 57 6V Ripple 2mV Broadband Noise 2mV 100hz 200mV p p 0 22Mhz Environmental Requirements Ambient Temp Range 50 F to 104 F max output power is de...

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